Polaris RZR 800 2013 Manual page 119

10. Lubricate connecting rods with synthetic engine oil.
11. Install new cylinder gasket on crankcase. Align
gasket on the dowel pins for proper gasket
alignment.
12. Orientate the piston rings on the piston before
installation into the cylinders. Set the gaps of the
rings every 120° (see illustration below).
13. Install piston assemblies into cylinder aligning the
14. Position cylinder and piston assemblies onto the
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
piston pin holes, to ensure proper alignment of the
pistons to the connecting rods upon assembly.
Partially install the piston pins into the pistons.
NOTE: To help align the pistons, slide a rod that
is close to the same diameter as the wrist pin
holes to properly align them in the cylinder.
connecting rods and push the piston pins through the
piston and connecting rods.
ENGINE
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