Polaris RZR 800 2013 Manual page 122

ENGINE
22. Before installing the crankshaft gear (I), heat the
crankshaft gear to 250° F (121°C) on a hot plate (J).
The crankshaft gear is extremely hot! Severe burns or
injury can occur if the gear is not handled with extreme
care and caution. Follow the procedure below to help
ensure safety.
23. Use extreme caution when removing the crankshaft
gear from the hot plate. Use a pair of pliers and
leather gloves when handling the crankshaft gear.
24. Install the crankshaft gear (I) onto the crankshaft.
NOTE: For assembly of the gears, the cam gear
and the crankshaft gear are stamped with "This
Side Out". This indicates the side of the gear that
faces outward or away from the case.
3.60
CAUTION
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
25. Install counter balance shaft gear (J) with new key,
aligning timing marks with crankshaft gear (I). Install
washer and bolt. Use the Gear Holder (PU-45838).
Torque to specification.
Balance Shaft Gear Bolt:
22 ± 2 ft-lbs (30 ± 3 Nm)