TRANSMISSION
6. Install the pivot pin set screw and torque to
specification.
Pivot Pin Set Screw:
100-125 in-lbs (11-14 Nm)
7. Assemble the clutch shaft with new needle bearings.
Press a new ball bearing onto the end of the shaft
and install a new retaining ring.
8. Install the clutch shaft into the transmission housing.
9. Install the sliding shoes onto the clutch yoke.
8.20
10. Install the shift collar onto the clutch shaft. Pull back
fully on gear selector arm to bring the shift yoke arms
up and engage the shift shoes onto the center
groove of the shift collar. Shifting the clutch shaft
position may aid in shift collar installation.
11. If removed, install the detent sleeve assembly first.
Install the ball, spring and outer detent screw. Use
new O-rings anytime these screws are removed.
Torque the detent sleeve assembly to specification.
TURN THE OUTER DETENT SCREW ONLY UNTIL
LIGHT SHIFTING RESISTANCE IS FELT AT THIS
TIME. PLACE THE TRANSMISSION IN NEUTRAL.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Detent Sleeve Assembly:
40-45 ft-lbs (54-61 Nm)