Polaris RZR 800 2013 Manual page 393

29. Install the transfer case cover. Align the dowels (#1,
#7) and insert the cover screws (note position of the
longest screw #4). Torque the screws evenly to
specification in sequence as shown.
Transfer Case Cover Screws:
23-27 ft-lbs (31-37 Nm)
30. Place a 23 mm, 12 point socket over the splines of
31. A) If the torque required to rotate the output shaft is
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
TRANSMISSION
the output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
intermediate pinion shaft assembly bearing rolling
preload by rotating the output shaft both clockwise
and counter-clockwise.
Intermediate Shaft Rolling:
17-22 in-lbs (1.9-2.48 Nm)
out of specification, repeat steps 24-30 until within
specification.
B) If the torque required to rotate the output shaft is
within specification, no adjustment is needed and the
transfer case reassembly is complete.
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