Polaris RZR 800 2013 Manual page 255

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8. Secure shock in a bench vise. Insert the Top Fill
Shock Fill Tool into the hole in the body. Fully
depress the needle into the body cap to release the
nitrogen gas pressure (Fig. 3).
CAUTION
Point air valve away from face and body when charging
or discharging any shock.
NOTE:
The following procedure utilizes the
FOX™ Body Cap Removal Tool (commercially
available). The cap can also be removed by
carefully
prying
with
screwdriver.
9. Install the cap removal tool onto the shock body.
Insert the retaining ring in the groove between the
cap and body (Fig. 4).
BODY / STEERING / SUSPENSION
10. Tap upward on the cap removal tool to release the
11. Depress the bearing assembly into the shock to
a
small
flat-blade
12. Use a small pick to remove the retaining ring.
13. Remove the shock from the vise and pour shock oil
14. Mount the shock body using body clamp tools in the
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
cap from the shock body.
expose the retaining ring (Fig. 5).
Carefully and slowly pull the shock rod shaft
assembly out of the shock body.
into a proper disposal container. DO NOT RE-USE
OIL SHOCK OIL.
bench vise with the bearing cap assembly upwards.
5
5.65

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