CAUTION ON SAFETY To operate the analyzer properly, be sure to read “Caution on Safety” carefully. DANGER CAUTION damage. PROHIBITION CAUTION Caution on installation and transport of gas analyzer DANGER CAUTION INZ-TN2ZPAF-E...
Page 4
Caution on piping Be sure to observe the following precautions while installing DANGER piping. Improper piping may result in gas leakage. If the leaking gas contains a toxic component, serious acci- dents may result. If it contains combustible gases, explosion Caution on wiring CAUTION INZ-TN2ZPAF-E...
Page 5
Caution on use DANGER properly. sive. CAUTION Caution on use PROHIBITION INZ-TN2ZPAF-E...
Page 6
Caution on maintenance and check DANGER Be sure to observe the following to perform work safely, CAUTION avoiding electric shock or injury. Others CAUTION INZ-TN2ZPAF-E...
WARRANTY AND MAINTENANCE Scope of application Operating conditions and environment Precautions and prohibitions Warranty 4-1. Period of warranty 4-2. Scope of warranty place of purchase or delivery. viii INZ-TN2ZPAF-E...
Failure diagnosis Service life Maintenance plan Maintenance Preventive Daily inspection maintenance Periodic inspection Corrective Troubleshooting maintenance Limited-life parts and consumable parts INZ-TN2ZPAF-E...
Page 11
Spare parts and accessories 10. Period for repair and provision of spare parts after product dis- continuation (maintenance period) INZ-TN2ZPAF-E...
2. NAME OF DELIVERED ITEMS AND EACH PARTS Analyzer: 1 unit Standard: IEC127-2 Size: ø5 × 20mm Fuse: 2 pcs Rating: 250V/2A delay type Part No.: R75796N17 25 pin D-sub connector (male) Analog output connector: 1 Part No.: R77256N262 Fixing screws: 2 M2.6 ×...
2.2 Name and description of analyzer (unit mm) < Front panel > (2) Display/operation panel (1) Power switch (12) Analog output connector (A / O) (D-sub25 pin) (3) Analyzer purge gas inlet (11) Communication connector (RS-485) (4) CH , CO inlet (5) CH , CO...
3.2 Installation 3.2.1 Installation of analyzer main frame (Unit : mm) Type External dimensions Mounting dimensions Mounting method 19-inch rack mounting 450 or more Support “A” : 57.2 (EIA) INZ-TN2ZPAF-E...
Page 17
3.3 Piping coupling. Purge gas inlet , CO inlet S outlet , CO outlet Air inlet S inlet or less. INZ-TN2ZPAF-E...
Page 18
Internal piping diagram Optical unit 1 Galvanic sensor <CO , CH > Constant-potential electrolytic S sensor S IN S OUT OUTLET1 INLET1 S inlet , CH inlet Purge gas inlet (for H , CH outlet Correspondence of measured components and optical units INZ-TN2ZPAF-E...
3.4.4 Purging of instrument inside 3.4.5 Pressure at sampling gas outlet and reference gas outlet Gas analyzer (ZPAF) (8) Membrane (7) Flowmeter filter (2) Gas aspirator S purge) Air for H S purge (2) Gas S Inlet Exhaust (1) Mist filter...
Page 21
3.5 Wiring CAUTION CAUTION Communication connector (RS-485) Analog output connector (A/O) Digital input/output connector (DIO 1 to 3) (1) Power supply (standard terminal 1 to 2) <Power inlet> Power socket Grounding 2-pole plug INZ-TN2ZPAF-E...
Page 22
When noise source is in the vicinity Main unit power supply Varistor or spark quencher Install (connect) near the source. valves. Noise generating source (2) Analog output signal: Analog output connector (A/O) < Analog output > A/O connector AO1+ AO1- AO2+ AO2- AO3+...
Page 23
(3) Contact input/output (DIO): digital input/output connector (DIO1 to 3) < Digital input/output > Connector for DIO 1 to 3 (option) DIO1 DIO2 DIO3 connector connector connector DI1+ DI4+ DI7+ DI1- DI4- DI7- Digital input DI2+ DI5+ DI8+ OFF : 0V DI2- DI5- DI8-...
Page 24
(4) Communication: RS-485 connector < RS-485 connector > (GND) RT D+ RT D- D-sub 9-pin female (5) Timing of contact output for calibration 1) Manual calibration (See “Section 6.8 Calibration”.) (When the analyzer has auto calibra- tion function.) INZ-TN2ZPAF-E...
Page 25
2) Automatic calibration (example shown in Section 6.4.1, Auto calibration) Automatic Ch1 span Ch3 span calibration calibration calibration start Ch4 span Ch2 span Zero calibration calibration calibration Zero gas Zero calibration output 350 s Ch1 span calibration output Ch1 span gas 350 s Ch2 span calibration output Ch3 span calibration output...
4. OPERATION 4.1 Preparation for operation (1) Tube and wiring check 4.2 Warm-up operation and regular operation (1) Operation procedure Note) During warm-up, the display indicates midline horizontal bars. This is not an error. INZ-TN2ZPAF-E...
5. DESCRIPTION OF DISPLAY AND OPERATION PANELS 5.1 Name and description of operation panel Display unit Operation panel (7) ZERO key (8) SPAN key MODE ZERO SPAN (1) MODE key (4) DOWN key (2) SIDE key (3) UP key (5) ESC key Name Description Name...
5.3 Outline of display screen (1) Measurement mode screen (appears when the power is turned ON) 0-20.00 vol% 0-20.00 vol% 0.0 0 0-500 0-10 vol% Instantaneous value and concentration value: INZ-TN2ZPAF-E...
Page 30
(2) Setting/selection screen Message display area Status display area display area Cursor (3) Contents of measured channel (Ch) Code Display and output Ch1: H Ch1: H S, Ch2: O Ch1: CO , Ch2: H Ch1: CO , Ch2: H S, Ch3: O Ch1: CH , Ch2: H Ch1: CH...
5.4 Basic operation ZERO C h 0-20.00 vol% Zero calibration C h See 6.8.1. 0-20.00 vol% 0.0 0 C h Span calibration 0-500 See 6.8.2. C h 0-10 vol% SPAN User Mode Select an item with UP/DOWN and ENT Back with ESC Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration...
6. SETTING AND CALIBRATION 6.1 Switch of range 6.1.1 Setting of range switch mode MODE User Mode Select an item MODE with UP/DOWN and ENT Back with ESC Switch Ranges Calibration Parameters key. Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Parameter Setting Switch Range Select Ch No.
6.2 Calibration setting Cal. Parameters Select an item with UP/DOWN and ENT Back with ESC Calibration Value 6.2.1 Setting of calibration concentration About ZERO Calibration About Calibration Range About Calibration Components / Range Cal. Settings Select Ch No. Cal. Value for Setting calibration value RANGE ZERO...
Page 35
Cursor for setting value Cal. Settings Set calibration value Cal. Value RANGE ZERO SPAN 0–20.00vol% +0000.0 0020.00 0–100.0vol% +00000 0100.00 0–20.00vol% +0000.0 0020.00 Note) Enter settings that correspond to 0–100.0vol% +00000 01000.0 each range. If zirconia type is used 0–500.0ppm +000.00 0500.00 as O...
6.2.2 Setting of manual zero calibration Cell. Settings Set each or both Ch ZERO Call. at ZERO Calibration Range1 0–20.00 vol% at once Range2 0–100.0 vol% Range1 0–20.00 vol% at once Range2 0–100.0 vol% Range1 0–500.0 at once Range2 0–2000 Range1 0–10.00 vol%...
Page 37
Manual Calibration screen ZERO Call. ENT : Go on Calibration ZERO Call. ENT : Go on Calibration of selected Ch of selected Ch ESC : Not calibration ESC : Not calibration -2.1 Range1 0–20.00 Range1 0–20.00 vol% vol% Range2 0–100.0 Range2 0–100.0 vol%...
6.2.3 Setting of calibration range Cell. Settings Set calibration range Cell. Range current or both range Range1 0–20.00 vol% both Range2 0–100.0 vol% Range1 0–20.00 vol% current Range2 0–100.0 vol% Range1 0–500.0 current Range2 0–2000 Range1 0–10.00 vol% both Range2 0–25.00 vol% key.
6.2.4 Setting of auto calibration component/range Cell. Settings Select a range for Auto Cal. auto calibration Range1 0–20.00 vol% enable Range2 0–100.0 vol% Range1 0–20.00 vol% enable Range2 0–100.0 vol% Range1 0–500.0 enable Range2 0–2000 Range1 0–10.00 vol% enable Range2 0–25.00 vol% key.
Page 40
To close the setting Press the key to exit automatic calibration component/range setting, and the previous screen appears. Operation by setting Auto calibration is performed under the following rules. 1. Zero calibration is performed at the same time, for the Ch (component) in which “enable” is selected at the time of auto calibration and auto zero calibration.
6.3 Alarm setting 6.3.1 Setting of alarm values Alarm Setting Select Alarm No. or Hysteresis setting Alarm-1 key. Press Alarm-2 key. Alarm-3 Alarm-4 Alarm-5 Hysteresis Alarm Setting Select an item with UP/DOWN and ENT Alarm-1 Back with ESC key. Channel H-Limit Range 1 50.00 Note...
Page 42
Description of setting items The alarm contact assigned the same number as the alarm is operated accordingly. Channel: Channel setting targeted for issuance of alarm. One Ch No. can be selected for multiple alarms. H-Limit value: Sets the high limit value (concentration) of alarm. L-Limit value: Sets the low limit value (concentration) of alarm.
6.3.2 Hysteresis setting esis. Alarm Setting Set Hysteresis 0 to 20%FS available Alarm-1 Alarm-2 Alarm-3 Alarm-4 Alarm-5 Hysteresis End of Hysteresis Setting To close "Hysteresis Setting" To close the “Hysteresis Setting” or cancel the mode midway, press the key. A previous screen will return. Setting range 0 to 20% of full scale [% full scale (% FS)] represents the...
6.4 Setting of auto calibration 6.4.1 Auto calibration Set Auto Cal. Select setting item Start Time 12:00 Cycle key. Flow Time ON / OFF Time : MON 12:34 Auto Calibration Run Set Auto Cal. Set Start Time Start Time 12:00 Press the Cycle key, and...
Page 45
Set Auto Cal. Set flow item of calibration gas 60 to 900 sec ZERO 350 sec. Ch1 Span 350 sec. key. Ch2 Span 350 sec. Ch3 Span 350 sec. Ch4 Span 300 sec. Ch5 Span 300 sec. Ex. time 300 sec. key.
cases. Example 12:00 Start Time Cycle 350 sec Flow Time Zero 350 sec Ch1 Span 350 sec Ch2 Span 350 sec Ch3 Span 300 sec Ch4 Span 300 sec Ch5 Span 300 sec EX. time ON/OFF In case where auto calibration is carried out at the above setting. Sunday Monday Tuesday...
6.4.2 Forced run/stop of auto calibration 6.4.2.1 Execution of auto calibration (only once) Set Auto Cal. Auto Cal. Run ENT : Run / Stop ESC : Cancel key. Start Time 12:00 Cycle Flow Time ON / OFF Time : MON 12:34 Auto Calibration 6.4.2.2 Forced stop of auto calibration Set Auto Cal.
Page 48
“Auto Calibration” screen Example 0 3 . 0 0 0 0 0-500 0 0 . 9 0 8 0 0 . 0 0 0 0-500 0 0 . 9 5 0 . 0 0 0 0-500 0 0 . Caution During auto calibration, any key operation is not permitted other than operations such as key lock ON/OFF and “Auto Calibration Stop.”...
6.5 Setting of auto zero calibration 6.5.1 Auto zero calibration Set Auto Select setting item Zero Cal. Start Time 12:00 Cycle key. Flow Time sec. ON / OFF Time : MON 12:34 Auto Zero Calibration Run Set Auto Set Start Time Zero Cal.
Page 50
Example Start time 12:00 Cycle hour Flow time ON/OFF In case where auto zero calibration is carried out at the above setting. Sunday Monday Monday 12:00 0:00 12:00 Cycle : Auto zero calibration Replace- Zero ment calibration time 300sec 300sec Gas replacement time after calibration is the same as the flow time.
6.5.2 Forced run/stop of auto zero calibration 6.5.2.1 Execution of auto zero calibration (only once) Set Auto Auto zero Run ENT : Run / Stop Zero Cal. ESC : Cansel key. key. Start Time 12:00 Cycle Flow Time sec. ON / OFF Time : MON 12:34 cancel.
Page 52
“Auto Zero Calibration” screen Example 0 3 . 0 0 0 0-500 0 0 . Caution During auto zero calibration, any key operation is not permitted other than operations such as key lock ON/OFF and “Auto Zero Calibration Stop.” When the key lock is set at ON, even the “Auto Zero Calibration Stop” cannot be used. To stop “auto zero calibration”...
6.6 Parameter setting Description of setting items Parameter Select setting item Current Time 12/01/11 WED 13:50 key. Key Lock Output Hold Current Response Time Average Period Backlight Timer 5 min Contrast To Maintenance Mode 0000 Parameter Set day of week Current Time 12/01/11 13:50...
Setting Range Output Hold Manual calibration ZERO Press the key to flow gas. SPAN To execute calibration, press the key. Calibration Hold extending time Output hold Time set to gas flow time (See Section 6.4 Auto Calibration.) b. Auto calibration Auto calibration start Auto calibration end Calibration...
Page 55
Parameter Select Hold ON or OFF Current Time 12/01/11 WED 13:50 Key Lock Output Hold Current Response Time Average Period Backlight Timer 5 min Contrast To Maintenance Mode 0000 Parameter Select Hold setting key. Current Time 12/01/11 WED 13:50 Key Lock Output Hold Setting Response Time...
Parameter Set Hold value 0 to 100%FS Hold key. key. Meaning of setting The setting is expressed as 1/1 full scale range for both respective ranges. When 0 to 1000 ppm is selected as the range, and 10% FS is selected as hold setting, the output equivalent to 100 ppm is End of Hold Setting held irrespective of the measure-ment value at...
Backlight Timer Parameter Select ON or OFF Current Time 12/01/11 WED 13:50 Key Lock Output Hold Previous value off. Response Time Average Period Backlight Timer 5 min Contrast To Maintenance Mode 0000 Contrast Parameter Select ON or OFF key. key. Current Time 12/01/11 WED 13:50 Key Lock...
6.7 Maintenance mode Maintenance Select operating item Mode 1. Sensor Input Value 2. Error Log 3. Cal. Log 4. Output Adj. 5. Other Parameter key. 6. To Factory Mode played. Note) “To Factory Mode” is used for our service engineers only. Each “Maintenance”...
Page 59
Description of Calibration Log screen Maintenance Select Ch No. Cal. Log Past calibration history is displayed. Sensor input value, concentration value, and the date when zero/span calibration is performed are logged. The 10 newest calibration data are logged by each component. Move the cursor to Clear Calibration Log and press the key, and the calibration log is...
Page 60
Description of output adjustment screen Maintenance Adjust OUTPUT Analog output adjustment screen. ZERO and SPAN Mode Connect the digital multi meter to the output Output Adj. terminal corresponding to the number of OUT Zero Span Zero Span to be adjusted, and adjust the value so that 4mA 00600 03700 00600 03700 or 0V is output at zero and 20mA or 1V is...
Page 61
Description of each setting screen Maintenance Select an item Mode Password Set : Set the password used to move setting from the parameter setting screen to the maintenance mode. Password Set 2465 Arbitrary 4-digit number can be ref. Value 12% O limit 20% O selected.
Page 62
Maintenance Select an item Mode setting Password set 2465 ref. Value 12% O limit 20% O Station No. 01 Range setting Set H S purge key. Maintenance Select Ch No. Mode Range set key. Maintenance Select range or Mode range num. Range set key.
Page 63
6.7.1 H S purge setting Note Changing the setting for H S purge should be performed by those who have adequate knowledge and skills on gas analyzers. Do not change the default setting. If you change it, the specified performance may not be obtained. 6.7.1.1 Explanation of H S purge Sample gas...
6.8 Calibration ZERO 6.8.1 Zero calibration ZERO Cal. Select Ch No. with UP / DOWN and ENT Back with ESC Range 1 0-20.00 vol% ZERO Range 2 0-100.0 vol% Range 1 0-20.00 vol% Range 2 0-100.0 vol% Range 1 0-500.0 0.00 Range 2 0-2000 Range 1 0-10.00...
6.8.2 Span calibration sensor. SPAN SPAN SPAN Cal. Select Ch No. with UP / DOWN and ENT Back with ESC Range 1 0-20.00 vol% Range 2 0-100.0 vol% Range 1 0-20.00 vol% Range 2 0-100.0 vol% key and press Range 1 0-500.0 0.00 Range 2 0-2000 plied.
*Depending on models Year Recommended Component name Q’ty replacement Delivered 10th period (year) year year year year year year year year year year year Galvanic fuel cell O analyzer Infrared light source Sector motor O-ring for sampling cell Detector 1 or 2 Solenoid Valve Main power supply unit SSW power supply unit...
Page 69
a. How to remove block cell (See Fig. 7-1) zero gas. Note) The O-ring (No. 9) is placed between the window holder and block cell. Take care about the O-ring position. With 2-component analyzer, install 2-component detector last. Take care so that no space is left between the 1-component and 2-component detectors.
Page 70
Name Screw (for fixing the light source unit) Filter Screw (for fixing the detector) Base plate Light source unit Screw (for fixing the block cell) Block cell Infrared transmission window (window holder) O-ring Screw (for fixing the measuring unit) Gas filter Detector Light source power board INZ-TN2ZPAF-E...
7.4.2 How to clean sampling cell dow roughly. 7.5 Replacement of fuse Fuse holder Rear view Note) Prior to the following work, be sure to repair blown down fuse (short, etc), if any. INZ-TN2ZPAF-E...
Page 72
7.6 Replacing galvanic O sensor Remove Insert Seal tape Caution on handling INZ-TN2ZPAF-E...
Page 73
7.7 Replacing constant-potential electrolytic H S sensor (0 to 2000 ppm) S amplifier board S sensor unit M4 screw (2 pcs) Measuring cell M4 screw (4 pcs) S amplifier board Measuring cell INZ-TN2ZPAF-E...
Page 74
O-ring Package of replacement Appearance of sensor S sensor Short-circuiting pin New H S sensor INZ-TN2ZPAF-E...
Page 75
Measuring cell M4 screw (4 pcs) M4 screw (2 pcs) Apply an air pressure of 10 Kpa for 3 minutes, and check the airtightness. H2S 2015-02-04 H2S 2016-02-04 Sensor maintenance labels Sensor shipment date After replacement, put the label on the unit so that Shipped date you know when to replace the sensor next time.
Page 76
7.8 Replacing constant-potential electrolytic H S sensor (0 to 5000 ppm) S amplifier board S sensor unit M4 screw (2 pcs) Measuring cell M4 screw (4 pcs) S amplifier board Measuring cell INZ-TN2ZPAF-E...
Page 77
O-ring Package of replacement Appearance of sensor S sensor Short-circuiting pin New H S sensor INZ-TN2ZPAF-E...
Page 78
Measuring cell M4 screw (4 pcs) M4 screw (2 pcs) Apply an air pressure of 10 Kpa for 3 minutes, and check the airtightness. H2S 2015-02-04 H2S 2016-02-04 Sensor maintenance labels Sensor shipment date After replacement, put the label on the unit so that Shipped date you know when to replace the sensor next time.
8. ERROR MESSAGE Error display Error contents Probable causes Error No.1 Light source/motor rotation is Infrared light source is faulty. faulty. Sector motor is not properly run or is stopped. Amplifier circuit is faulty. Error No.2 Detector failure Detector voltage circuit is faulty. Amplifier circuit is faulty.
Page 80
Screen display and operation at the occurrence of error 0 0 8 Error No.9 0-20 vol% 1 3 6 0-20 vol% 0 0 0 0 0-500 0-10 vol% ZERO Cal. ENT : Go on calibration SPAN cal. error of selected CH. Error No.
Page 81
nance mode. Error log screen Date and time when an error occurred. Maintenance ENT : Clear Error Log ESC : Back Mode Component for which Error Log the error occurred. Error No. No. 4 No. 1 Errors that occurred No. 6 No.
9. SPECIFICATIONS Storage conditions: Ambient temperature ; - non-condensing Dimensions (H × W × D): Principle of measurement: , CO Non-dispersion infrared-ray absorption Finish color: Front panel; Cool gray (PANTON 1C-F) method Enclosure: Steel casing, for indoor use Single light source and single beams Material of gas-contacting parts: (single beam system) Gas inlet/outlet;...
High/low limit alarm: 3. Optional Functions Alarm contact output turns on when measurement value reaches the preset Remote output holding: high or low limit alarm value. Output signal is held at the last value Contacts close when the instantaneous or preset value by voltage input to the remote output holding input terminals.
EN61000-3-3:2008 Electrical equipment for measurement, control and laboratory use — EMC requirements. 6. Requirements for Sample Gas Flow rate: 0.5 ±0.2L / min (including purge gas for S measurement) Pressure: 10 kPa or less (Gas outlet side should be open to the atmospheric air.) 100 μg/Nm Dust: or less in particle size of 0.3...
9.3 Outline diagram (Unit : mm) <TOP VIEW> <FRONT VIEW> Power Switch Digital Input/output Connector (DIO1 to 3) Analyzer Purge Gas Inlet Rc1/4 or NPT1/4 Analog Output Connctor (A/O) , CO Gas Inlet Rc1/4 or NPT1/4 Communication , CO Gas Outlet Rc1/4 or NPT1/4 Connector (RS485) Air (Purge gas for H S path)
Page 87
Instrumentation & Sensors Planning Dept. 1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan http://www.fujielectric.com Phone: +81-42-514-8930 Fax: +81-42-583-8275 http://www.fujielectric.com/products/instruments/...