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OmniCell ERB Installation And Service Manual

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External Return Bin
Installation and Service
Guide
67-2038 Rev D

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Summary of Contents for OmniCell ERB

  • Page 1 External Return Bin Installation and Service Guide 67-2038 Rev D...
  • Page 2 This guide and accompanying software and/or hardware described in it are protected under copyright laws and may not be copied, wholly or in part, without the express written consent of Omnicell, Inc. The same proprietary and copyright notices must be attached to any permitted copies as were attached to the original documents.

  • Page 3: Table Of Contents

    Attaching the ERB to the Half-Cell........
  • Page 4 Attaching the ERB in the Upper Position ....... . 2-58...

  • Page 5: Overview

    G3 cabinets, the G3 cabinets with the G4 electronics box, and the G4 cabinets. The ERB is used to collect unused medication after it has been issued to a patient. Only one return bin is supported per cabinet.

  • Page 6: Erb Components

    6-Pin 3-Pin Strain Relief Header 4-Pin Header Header AUX Connector Figure 1-1. ERB Mfg. Assembly #14-7030 Mounting Brackets Kit #20-6021 contains various mounting brackets. The mounting part numbers and type are stamped into the metal. OmniRx Figure 1-2. OmniRx brackets External Return Bin Installation and Service Guide/67-2038 Rev D ©...

  • Page 7: Omnitt

    ERB Components OmniTT Figure 1-3. OmniTT brackets Half-Cell Cabinet Figure 1-4. Half-cell cabinet brackets One-, Two-, and Three-Cell Cabinet Figure 1-5. One-, two-, and three-cell cabinet brackets © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 8: Anesthesia Workstation (Aws) G3

    1-4 Overview ERB Components Anesthesia Workstation (AWS) G3 Figure 1-6. AWS G3 bracket Anesthesia Workstation (AWS) G4 Figure 1-7. AWS G4 bracket External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 9: Wall And Table Templates

    Overview 1-5 ERB Components Wall and Table Templates Drill templates are available for mounting an ERB to a wall or table. Figure 1-8. Wall and table mount templates #60-0052 © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 10 1-6 Overview ERB Components External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 11: Setup

    If the ERB is to be installed on the left side of the cabinet, the cable assembly must be switched to the left side. This avoids having to bend cables back across the ERB to reach the back of the cabinet.
  • Page 12 2-2, and unscrew the two 4-40 flat head fasteners from under the ERB. Figure 2-2. Unscrewing the fasteners 4. Turn the ERB upright and lift out both I/O cover plates. Figure 2-3. Removing the I/O cover plates 5. Remove the PCB/solenoid metal mount.
  • Page 13 PCB/solenoid mount. a. Loosen the two hex nuts on either side of the internal cover using a 5/16” nut driver or socket. Figure 2-7. Loosening hex nuts © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 14 Figure 2-9. PC board with RFI cover removed 7. Unplug the PowerCom cable from J1 on the PC board. Figure 2-10. J1 location on the PC board External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 15 Figure 2-12. Removing the plug cover 11. Thread the PowerCom cable through the rear cutout on the opposite side of the ERB. T he correct orientation of the cable assembly exiting from the left side of the ERB is shown in the figure below.
  • Page 16 14. Rotate the lower plates. The open side of the left lower plate should face left. The open side of the right lower plate should face down. This allows the left cover plate to protect the cables being routed out of the ERB. The right cover plates will seal the cable openings on the right side of the ERB.
  • Page 17 Figure 2-18. J1 location 17. Secure the left I/O cover with the 4-40 flat head fastener removed in step 3 on page 2-2. Figure 2-19. Replacing the fasteners © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 18 Retighten the two hex nuts. Tighten using the 5/16” nut driver or socket. 19. Reinstall the PCB/solenoid mount with the solenoid inserted first into the ERB housing, clearing the return door. Keep the external return door open while reinstalling the mount plate.
  • Page 19 2-2. The side that does not have the cable installed has the two D cutouts covered by the I/O cover. Figure 2-24. Covered cutouts 24. Close the return door. 25. Check that the solenoid lock mechanism is latching correctly. Figure 2-25. Complete assembly © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 20: Cabinet Preparation

    Installation on G3 Cabinets Cabinet Preparation 1. Perform a graceful shutdown on the cabinet that is to have an ERB mounted. 2. Unplug the power cable. 3. Refer to the Omnicell Drug Handling Policy and Procedures for information regarding the removal of drugs from the internal return bin drawer.
  • Page 21 #2204 to unlock the access door and #2202 to override the solenoid. Figure 2-28. Opening the access door 5. Align the two drilled holes on the transport handle to the two drilled holes inside the ERB. Secure the handle with two #8 hex nuts.

  • Page 22: Cabling For The Omnitt G3

    3. Remove the AUX cable connector at the rear of the electronic sled by pushing down on the AUX connector and pulling it out through the back. Figure 2-32. Removing the AUX cable connectors External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 23 6. Insert the black AUX connector from the External Return Bin retrofit cable assembly (#42-7052) into the first opening. Figure 2-35. Inserting the AUX connector from the ERB cable assembly © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 24 J16 (labeled MAG) on the PowerCom board. Figure 2-37. 3-pin connector location 9. Thread the ERB cable connector (white) through the second AUX opening. Figure 2-38. Threading the ERB cable connector External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 25 Figure 2-39. Slipping on the retaining bracket 11. Snap on the black grommet over the outside ERB cable. 12. Push the grommet half-way through the second AUX opening. 13. Snap the metal retainer into the groove of the black grommet. The grommet covers the cable so that the metal retainer snaps in the grommet groove and secures the cable to the inside back of the electronic sled.
  • Page 26 2-16 Installation Instructions Installation on G3 Cabinets 14. Connect the ERB 6-pin female connector to the Molex mini-fit Jr. 6-pin connector on the retrofit AUX cable assembly. Figure 2-42. Connecting the 6-pin connector 15. Tuck all the cables out of the way. Use cable ties as needed.

  • Page 27: Omnirx

    Installation Instructions 2-17 Installation on G3 Cabinets OmniRx Attaching the ERB to the OmniRx 1. Preassemble the two #8-32 x 3/8" socket head cap screws to the modified transport handle in the kit. Figure 2-44. Assembling the transport handle 2. Remove the...

  • Page 28: Cabling For The Omnirx G3

    2-18 Installation Instructions Installation on G3 Cabinets 6. Align the two drilled holes on the ERB to the two studs on the OmniRx mounting bracket plate. Figure 2-47. Aligned screw holes 7. Open the ERB access door with both keys. Use #2204 to unlock the access door and #2202 to override the solenoid.

  • Page 29: Half-Cell

    Figure 2-49. Installing mounting bracket 2. Align the drilled holes circled on the ERB to the half-cell bracket plate. Figure 2-50. Aligned drill holes © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 30: Cabling For The Half-Cell G3

    Figure 2-52. Hex nut locations 5. Close and lock the access door. Cabling for the Half-Cell G3 Connect the ERB to the half-cell cabinet using the same wiring procedures as for the OmniTT and OmniRx. See “Cabling for the OmniTT G3”...

  • Page 31: One-, Two-, And Three-Cell Cabinets

    The cabinet must have a PC box with a monitor.  An ERB can be installed on either side of a single cell cabinet with a PC box. Reconfigure the ERB if installing it on the left side. See “Cable Assembly Configuration”...
  • Page 32 #2204 to unlock the access door and #2202 to override the solenoid. 5. Align the ERB drilled holes to the metal studs on the mounting plate. Figure 2-56. Aligned drill holes 6. Fasten the ERB to the mounting plate with #8 hex nuts in two places.

  • Page 33: Cabling For One-, Two-, And Three-Cell G3 Cabinets

    2. Lift and remove the PC box lid. Figure 2-59. Lifting the lid 3. Remove the two connectors. Figure 2-60. AUX connector locations—inside and outside of PC box © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 34 7. Plug in the 3-pin connector with the blue and yellow cables on the retrofit AUX cable assembly into J16 (labeled MAG) on the PowerCom board. 8. Pull the ERB cable through the ERB connection opening. 9. Slip on the metal retainer over the ERB cable inside the PC box.
  • Page 35 Molex connector of the ERB cable with the AUX cable assembly. Figure 2-64. Molex connector 11. Pull any slack on the ERB cable out of the PC box. 12. Snap on the black grommet over the ERB cable, then push it half-way through the second AUX opening.

  • Page 36: Anesthesia Workstation (Aws) G3

    2-26 Installation Instructions Installation on G3 Cabinets Anesthesia Workstation (AWS) G3 Attaching the ERB to the AWS G3 The ERB is attached to the left side of the AWS G3. Steps through describe reconfiguring the cabling for installation on the left side.
  • Page 37 Installation Instructions 2-27 Installation on G3 Cabinets 4. Turn the ERB upright and lift out both I/O cover plates. Figure 2-70. Removing the I/O cover plates 5. Remove the PCB/solenoid metal mount. a. Open the return door. b. Push the pawl of the solenoid to the left.
  • Page 38 Loosen the two hex nuts on either side of the internal cover using a 5/16” nut driver or socket. Figure 2-74. Loosening hex nuts b. Disconnect the yellow solenoid cable for convenience. Figure 2-75. Disconnecting solenoid cable External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 39 J1 on the PC board. Figure 2-77. J1 location on the PC board 8. Remove the gray PowerCom cable from the right side of the ERB and set it aside. Figure 2-78. Removing the PowerCom cable 9. Squeeze and pull the black grommet to remove it from the opening.
  • Page 40 Figure 2-79. Removing the plug cover 11. Thread the PowerCom cable through the rear cutout on the opposite side of the ERB. T he correct orientation of the cable assembly exiting from the left side of the ERB is shown in the figure below.
  • Page 41 14. Re-insert the PowerCom cable into J1 on the PC board. Make sure all 6 pins on the cable connector are inserted. Figure 2-83. J1 location 15. Align the four circled drilled holes on the back of the ERB to the metal studs on the mounting bracket.
  • Page 42 17. Rotate the lower plates. The open side of the left lower plate should face left. The open side of the right lower plate should face down. This allows the left cover plate to protect the cables being routed out of the ERB. The right cover plates will seal the cable openings on the right side of the ERB.

  • Page 43: Cabling For The Aws G3

    #2036 by turning the key a quarter turn to the left. Figure 2-89. Key #2036 orientation 2. Swivel the LCD monitor and keyboard to the left, away from the worksurface. Figure 2-90. Monitor orientation © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 44 3. Tilt the worksurface up, pull it forward, then lift it up and away. Set it aside. Figure 2-91. Tilting the worksurface Figure 2-92. Pulling the worksurface forward Figure 2-93. Lifting the worksurface External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 45 Figure 2-95. Removing the other AUX connector 6. Unplug the 4-pin connector from J24 (labeled AUX) on the PowerCom board, then remove the cable. Figure 2-96. 4-pin connector location © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 46 ERB retrofit cable assembly (#42-7052) into the first opening. Figure 2-97. Inserting the AUX connector from ERB cable assembly 8. Plug in the 4-pin header connector on the retrofit AUX cable assembly into J24 (labeled AUX) on the PowerCom board.
  • Page 47 Figure 2-101. Slipping on the retaining bracket 12. Snap on the black grommet over the ERB cable, then push it half-way through the second AUX opening. Figure 2-102. Snapping on the grommet © 2011 Omnicell, Inc.
  • Page 48 13. Snap the metal retainer in the grommet groove to secure the cable to the inside back of the electronic sled. Figure 2-103. Metal retainer snapped in place 14. Connect the ERB 6-pin female connector to the Molex mini-fit Jr. 6-pin connector on the retrofit AUX cable assembly. Figure 2-104. Connecting the 6-pin connector 15.
  • Page 49 Installation Instructions 2-39 Installation on G3 Cabinets 16. Place the worksurface back into place, then lock it. Figure 2-106. Completed installation © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 50: Installation On G3 Cabinets With G4 Console Upgrade

    Installation on G3 Cabinets with G4 Console Upgrade Attaching the ERB With the exception of the AWS, installation of the ERB on G3 cabinets that have an upgraded G4 E-box differs from G3 and G4 installation only in the cabling. Perform the steps described in “Installation on G3 Cabinets”...

  • Page 51: Cabling For The Anesthesia Workstation G3 With The G4 Upgrade

    Installation on G3 Cabinets with G4 Console Upgrade Cabling for the Anesthesia Workstation G3 with the G4 Upgrade Attaching the ERB to the AWS G3 with the G4 upgrade is the same as attaching it to the AWS G3, but the cabling is different. See “Attaching the ERB to the AWS G3”...
  • Page 52 3. Feed the ERB PowerCom cable in through the resulting hole. 4. Connect the ERB adapter cable to the E-box. Figure 2-110. E-box connection point for ERB on AWS G3 with G4 console upgrade External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 53 ERB PowerCom cable around the front of the E-box and connect it to the adapter cable. Figure 2-111. Routing the ERB cable around the front of the E-box ERB PowerCom cable ERB adapter cable Figure 2-112. ERB PowerCom cable connected to ERB adapter cable 6.
  • Page 54 Plate in place 8. Pull excess ERB PowerCom cable inside the frame and bundle the cables with cable ties. 9. Attach the ERB PowerCom cable to the bracket on the inside of the chassis for strain relief. Figure 2-113. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 55: Installation On G4 Cabinets

    Figure 2-114. ERB PowerCom cable in AWS G3 upgraded to G4 Installation on G4 Cabinets Attaching the ERB With the exception of the AWS, installation of the ERB on G4 cabinets differs from G3 installation only in the cabling. Perform the steps described in “Installation on G3 Cabinets”...

  • Page 56: Cabling For The Omnitt G4

    Installation on G4 Cabinets Cabling for the OmniTT G4 If possible the ERB should be installed on the left side (monitor side) of the OmniTT G4, to maximize strain relief. Cabling for the ERB on the Left Side of the Cabinet 1.
  • Page 57 4. Use a flat head screwdriver to remove the metal cutout on the back of the cabinet, rocking it back and forth until the metal breaks away. Figure 2-118. Opening slot for ERB Power/Com cable Figure 2-119. ERB PowerCom slot location Note: A limited number of systems might not have this cutout.
  • Page 58 6. Make sure at least 15 inches of the cable is inside the cabinet. Figure 2-121. Measuring length of cable inside cabinet Note: Do not secure the ERB PowerCom cable with the grommet yet to allow slack for routing the cable around the E-box. 7. Connect the ERB adapter cable to the ERB PowerCom cable.
  • Page 59 Figure 2-123. Routing cable around E-box Make sure the cable passes to the right of the kick stand (Tinnerman tower), so it doesn’t get pinched. Figure 2-124. Cable next to Tinnerman tower © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 60 Figure 2-126. Corrugated slit tubing 11. Snap on the black grommet around the ERB PowerCom cable on the outside. 12. Squeeze the grommet with pliers and insert it in the opening to secure the cable to the rear panel. Figure 2-127. Inserting the strain relief grommet External Return Bin Installation and Service Guide/67-2038 Rev D ©...

  • Page 61: Cabling For The Erb On The Right Side Of The Cabinet

    Cabling for the ERB on the Right Side of the Cabinet Note: Due to the lack of strain relief and potential for damage to the ERB PowerCom cable upon repeated cover replacement/removal, mounting the ERB on the right side of the cabinet is not recommended.
  • Page 62 Rotate the lid up, and lift it from the hooks that hold it. Figure 2-130. Removing the lid c. Place the lid aside. 2. Connect the ERB adapter cable to the E-box on the back right side. 3. Connect the other end of the adapter cable to the ERB PowerCom cable.
  • Page 63 Installation on G4 Cabinets 4. Secure the PowerCom cable along the side of the E-box with a cable tie. Figure 2-131. ERB PowerCom cable secured next to E-box Note: The PowerCom cable must be secured to the sheet metal on the side closest to the E-box to ensure sufficient clearance when the cover is replaced and locked 5.

  • Page 64: Cabling For The Omnirx G4

    7. Replace the lid by setting it on the holder hooks and rotating it down. 8. Lock the lid. Cabling for the OmniRx G4 Connect the ERB to the half-cell cabinet using the same wiring procedures as for the OmniTT and Half-Cell. See “Cabling for the OmniTT G4”...

  • Page 65: Cabling For The One-, Two-, Three-Cell G4 Cabinets

    PowerCom cable. Figure 2-135. Location of PowerCom slot for mounting ERB on left side of cabinet 2. With an assistant, pull the E-box all the way forward on the drawer slides, unlocking the drawer slides to allow extra access.
  • Page 66 ERB adapter cable to the E-box and secure it with a P-clip. Figure 2-137. ERB adapter cable connected and secured with P-clip 4. Route the adapter cable down through the hole in the frame. Figure 2-138. Adapter cable routed through frame External Return Bin Installation and Service Guide/67-2038 Rev D ©...
  • Page 67 9. Slide the E-box back into the cabinet. 10. Snap on the black grommet over the PowerCom cable, then squeeze it with pliers to secure it in the cutout. © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 68: Installing On The Anesthesia Workstation (Aws G4)

    The AWS G4 has two installation heights. The procedure for attaching the ERB is slightly different for each. Typically, the ERB is installed in the upper position. It is installed in the lower position if the AWS has an optional worksurface installed.
  • Page 69 #2202 to override the solenoid. Figure 2-142. Access door and cam lock keys 6. Set the ERB on the bracket ledge, aligning the pins on the ledge to the holes in the bottom of the ERB. Figure 2-143. ERB being set onto bracket ledge pins 7.

  • Page 70: Attaching The Erb In The Lower Position

    #2202 to override the solenoid. Figure 2-146. Access door and cam lock keys 5. Set the ERB on the bracket ledge, aligning the pins on the ledge to the holes in the bottom of the ERB. Figure 2-147. ERB being set onto bracket ledge pins External Return Bin Installation and Service Guide/67-2038 Rev D ©...

  • Page 71: Cabling For The Aws G4

    In some cabinets with the ERB in the lower position, it is possible to pass the cable through an opening on the lower side and up through the chassis to the top.
  • Page 72 Figure 2-150. Unlocking the E-box cover b. Open the printer door and rotate the lever on the back wall. Figure 2-151. Opening printer door Figure 2-152. Rotated lever External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 73 Figure 2-153. Removing E-box cover 3. Thread the ERB PowerCom cable up behind the ERB and through the round hole in the top of the chassis. Install a rubber grommet to prevent the cable from chafing. Grommet Figure 2-154. ERB cable routed onto top of chassis 4.
  • Page 74 2-64 Installation Instructions Installation on G4 Cabinets 5. Route the ERB PowerCom cable and adapter cable across the top of the chassis and into the slot for the E-box. ERB cable slot E-box slot ERB PowerCom cable ERB adapter cable Wireway cable Figure 2-156.
  • Page 75 Close the printer cover. e. Close and lock the E-box cover. 9. Put the worksurface on and slide it closed. 10. Screw the worksurface into place. 11. Lock the worksurface. © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 76: Cabling For The Aws G4 With The Erb Mounted In The Lower Position

    2-66 Installation Instructions Installation on G4 Cabinets Cabling for the AWS G4 with the ERB Mounted in the Lower Position 1. Remove the worksurface from the AWS G4. a. Move the monitor out of the way. b. Use the cam lock #2378 to unlock the worksurface.
  • Page 77 Open the printer door and rotate the lever on the back wall. Figure 2-163. Opening printer door Figure 2-164. Rotated lever c. Tilt the cover back and pull it off. Figure 2-165. Removing E-box cover © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 78 2-68 Installation Instructions Installation on G4 Cabinets 3. Check the frame of the AWS just above the right side of the ERB. If it has a 1” hole in it, you can route the ERB PowerCom cable through that hole and up through the chassis to the top. It will exit through the same rectangular opening as the wireway cable.
  • Page 79 Installation Instructions 2-69 Installation on G4 Cabinets 5. If there is no hole in the frame, route the ERB PowerCom cable up behind the ERB and through the slot in the top of the back panel. Figure 2-168. ERB cable routed behind AWS G4 6.
  • Page 80 Rotate the lever back into the locked position. Figure 2-173. Lever in locked position d. Close the printer cover. e. Close and lock the E-box cover. External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 81: Wall Or Table Mount

    Figure 2-174. Drill Templates 1. Open the access door to fasten the ERB to the wall or table. 2. Align screw holes to holes in the wall/table.

  • Page 82: Daisy Chains

    2-72 Installation Instructions Daisy Chains Daisy Chains Another ERB or up to 10 FlexLocks can be daisy-chained (cabled) from an ERB—first from the ERB, then from each other. See FlexLock Installation and Configuration Guide (PN 60-3002) for details. A daisy chain can comprise up to 75 feet (22.86 meters) of cabling without a relay.
  • Page 83 Figure 2-178. Loosening the metal plate nuts 3. Maneuver the metal plate around the sheet metal tabs and nuts. Remove the lower rim first. Figure 2-179. Removing the metal plate © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 84 Lift the RFI cover off the two studs. Slide the wiring rubber grommets down the two keyhole slots and remove the RFI cover completely. Figure 2-182. PC board with RFI cover removed External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 85 Installation Instructions 2-75 Daisy Chains 5. Set the S1 slide switch to Not Terminated (not labeled on the board) because the ERB will be in the middle of the daisy chain configuration. The S2 slide switch should already be set to ERB.
  • Page 86 Tighten the hex nuts using the 5/16” nut driver or socket. 7. Reinstall the PCB/solenoid mount with the solenoid inserted first into the ERB housing, clearing the return door. Keep the external return door open while reinstalling the mount plate.

  • Page 87: Implementation

    Indicates that an External Return Bin is present and in use. When set to Yes, all other return bins will be ignored. Values Yes/No Default 1. Set this option to Yes to use the ERB. 2. Test the ERB. a. Perform the return function in the application. b. Open and close the ERB door.
  • Page 88 2-78 Installation Instructions Implementation External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 89: Service

    Service This chapter covers the replacement of External Return Bin (ERB) components. Note: Check the PCB light through the metal plate before replacing the board. A green light indicates proper operation. A red light or no light indicates there is problem.
  • Page 90 4. Maneuver the metal mount around the sheet metal tabs and nuts until the lower rim can exit the housing first. The solenoid is connected by a length of yellow wire long enough to allow pulling the PCB/solenoid metal plate out of the ERB. Figure 3-3. Removing the metal mount 5.

  • Page 91: Return Door Handle

    9. Insert and tighten the 6-32 PH Torx screws. 10. Maneuver the metal mount back into position. 11. Tighten the two nuts on either side of the plate. 12. Close the return door. 13. Lock up the ERB. Return Door Handle 1. Open the access door with keys #2204 (unlocks access door) and #2202 (overrides access door solenoid).

  • Page 92: Printed Circuit Board (Pcb)

    4. Maneuver the metal mount around the sheet metal tabs and nuts until the lower rim can exit the housing first. The solenoid is connected by a length of yellow wire long enough to allow pulling the PCB/solenoid metal plate out of the ERB. Figure 3-9. Removing the metal mount External Return Bin Installation and Service Guide/67-2038 Rev D ©...
  • Page 93 9. Maneuver the metal mount back into position. 10. Tighten the two nuts on either side of the plate. 11. Close the return door. 12. Lock up the ERB. © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...

  • Page 94: Cam Locks

    Figure 3-12. Key lock locations 2. Remove the M5 nylock nuts with a 5/16" nut driver. Figure 3-13. Removing nylock nuts 3. Remove the pawls. Figure 3-14. Removing pawls External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 95 7. Secure the cam locks with the hex nut. 8. Check the flange positions. Figure 3-18. Flange stop positions 9. Install the pawls. Secure them with the M5 nylock nuts. © 2011 Omnicell, Inc. External Return Bin Installation and Service Guide/67-2038 Rev D...
  • Page 96 11. Test the positions of the cam lock plate. Key #2202 remains fixed in the lock when the lock plate is in the unlocked position. Figure 3-20. Cam lock plate positions 12. Close the access door and lock the ERB. External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 97: Access Door

    Access Door Access Door The access door solenoid may be difficult to reach inside the ERB unit. The solenoid is located inside the return door, which makes it hard to visually see the parts. 1. Open the access door with...
  • Page 98 7. Unplug the 2-pin Molex connector circled in Figure 3-26. 8. Remove the solenoid and replace it with the new solenoid. Figure 3-26. Replacing the solenoid 9. Attach the 2-pin Molex connector for the new solenoid. External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.
  • Page 99 12. Re-install the LED bracket mount in the ERB carefully. Figure 3-28. Re-installing the LED bracket 13. Locate the two studs on the ERB and align them to the bracket holes. Figure 3-29. Tightening the inside #4 hex nuts © 2011 Omnicell, Inc.

  • Page 100: Cable Assembly

    3-12 Service Cable Assembly 14. Install and tighten the #4 nuts that secure the bracket LED mount from the inside of the ERB with a 1/4" nut driver or socket. 15. Re-install the three 4-40 x 1/4" FH undercut Torx screws on the underside of the LED mount bracket.

  • Page 101: Appendix A: Parts

    Part Name Agile Description Where Used 15-7088-20 solenoid ASSY, BIN SOLENOID, LONG STROKE, DRAWER, ER Return Door Solenoid Access Door 40-3013 PCB ASSY, GEN. PURPOSE AUX,FLEXLOCK, ERB Printed Circuit Board (PCB) 42-1336-01 adapter cable CABLE ASSY,ERB,FLEXLOCK,PC4,ADAPTER,CTPC,RX,AWS Anesthesia Workstation (AWS) G3 42-1336-02...
  • Page 102 Workstation (AWS) G3 53-7159 AWS bracket BKT, ANESTHESIA, MOUNT, ERB Anesthesia Workstation (AWS) G3 53-7264 LED bracket mount BKT, LED, MOUNT, ERB, COST REDUCTION Access Door 56-7019 foam pad LINER, FOAM, PAD, ERB ERB Components 81-1302 corrugated slit tubing TUBING,CORRUGATED,SLIT,ID=0.650",OD=0.816"...
  • Page 103 Anesthesia Workstation (AWS) G3 94-6126 M5 nylock nuts NUT, HEX, M5, NYLOCK Cam Locks hex nuts Attaching the ERB to 94-6132 8-32 x 3/16 buttonhead screws SCREW,BH,TORX,8-32,X,3/16,SS the AWS G3 94-6138 6-32 PH Torx screws SCREW, BH TORX, 6-32 X 1/4, SS...
  • Page 104 1/4-20 x 3/4” screw SCREW, FLAT HD, 1/4-20 X .75, GRAY PAINT Anesthesia Workstation (AWS) G3 95-6007 cable ties CABLE TIE, 4 IN. Anesthesia Workstation (AWS) G3 External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 105: Erb Kits

    Appendix A: Parts A-5 ERB Kits ERB Kits The following kits are used for installation and/or service. Table A-1. ERB Parts (1 of 4) Kit # Part # Item Description Notes 20-6021 ERB INSTALLATION KIT 42-7052 CABLE ASSY, RETROFIT-AUX, ERB...
  • Page 106 A-6 Appendix A: Parts ERB Kits Table A-1. ERB Parts (2 of 4) Kit # Part # Item Description Notes 20-6098 95-6007 CABLE,TIE,4,IN. continued 20-6099 ERB INSTALLATION KIT (for OmniRx) 42-7052 CABLE,ASSY,RETROFIT,AUX,ERB 53-7156 BKT,AUX,CUTOUT,ERB 53-7161 MOUNT,OMNIRX,ERB 91-2051 STRAIN,RELIEF,HEYCO,1244 91-2052 STRAIN,RELIEF,HEYCO,1207...
  • Page 107 94-6203 SCREW,BH,TORX,8-32,X,7/8,SS 20-6111 ERB FACTORY INSTALLATION KIT (for OmniTT G4) 94-6060 NUT,HEX,8-32,SS 94-6203 SCREW,BH,TORX,8-32,X,7/8,SS 20-6112 ERB FACTORY INSTALLATION KIT (for 1/2 cell G4) 53-7152 BKT,HALF-CELL,MOUNT,ERB 94-6060 NUT,HEX,8-32,SS 94-6151 SCREW,FH,TORX,8-32,X,1/4,SS T15 20-6119 ERB INSTALLATION KIT (a la carte for G4) Used to install an ERB in the...
  • Page 108 A-8 Appendix A: Parts ERB Kits Table A-1. ERB Parts (4 of 4) Kit # Part # Item Description Notes 20-6120 ERB/FLEXLOCK CABLE KIT (AWS G4) 42-1336-02 CABLE ASSY,ERB,FLEXLOCK,PC4,ADAPTER,AWS-E 91-2051 STRAIN,RELIEF,HEYCO,1244 94-6090 CABLE,MOUNT,KURLY,LOK,RICHCO KLB-350A-RT 95-6007 CABLE,TIE,4,IN. 20-7001 ERB INSTALLATION KIT (for AWS)

  • Page 109: Index

    G3 33 G4 cabling 55 G3 with console upgrade 41 anesthesia workstation G4 lower position 66 attaching ERB in lower position (G4) G4 upper position 61 half-cell attaching ERB in upper position (G4) G3 20 G3 with console upgrade 40...
  • Page 110 4 return door handle 3 return door solenoid 1 shutdown 1 software requirements 1 termination, adjusting when daisy chained 72 test 77 tools 1 External Return Bin Installation and Service Guide/67-2038 Rev D © 2011 Omnicell, Inc.

  • Page 111: Documentation Feedback

    Documentation Feedback This document is designed to provide relevant technical information to those responsible for the implementation, service, and support of Omnicell products. The Documentation team needs your input, so we can continue to improve our publications. Comment Request Did this document meet your needs? If so, please let us know what we’re doing right. If not, please provide specific feedback.

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