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Related Manuals for ITT Bornemann SLH-4U
Summary of Contents for ITT Bornemann SLH-4U
- Page 1 OPERATING INSTRUCTIONS SCREW PUMP Translation of the original operating instructions Only for professionals! TYPE SLH-4U 06/2017 JP Rev. 1 06/2017 DW Rev. 1 Order Number: 2045 W. Mill Road Glendale, WI 53209 Phone: 800.737.8671 info@ampcopumps.com www.ampcopumps.com...
- Page 2 037/2020-Rev0-JP, 1, en_GB © ITT Bornemann GmbH 2020 03/2020 JP Rev. 1 Type SLH-4U...
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Page 3: Table Of Contents
Table of contents Table of contents About this manual..................6 1.1 Target groups..................6 1.2 Additionally applicable documentation..........6 1.3 Warning signs and symbols..............7 1.4 Technical terms.................. 8 Safety....................... 10 2.1 Intended use..................10 2.2 Improper use..................10 2.3 Risk assessment................11 2.4 Safety instructions................ - Page 4 Table of contents 5.3.3 Secure the pump assembly............31 5.4 Mounting the pump unit without foundation........32 5.5 Aligning the pump assembly............. 32 5.5.1 Determining alignment tolerances..........32 5.5.2 Pump alignment tolerances............33 5.5.3 Taking into account peak height changes........35 5.5.4 Checking the coupling alignment...........
- Page 5 Table of contents 6.5 Recommissioning................57 6.6 Operating the stand-by pump............57 6.7 Disposal.................... 57 Maintenance and repairs................ 59 7.1 Wearing parts................... 59 7.2 Monitoring..................59 7.3 Maintenance..................60 7.3.1 Clean..................... 62 7.3.2 Maintenance table................. 62 7.3.3 Lubrication..................64 7.4 Remove pump and send to manufacturer........65 7.4.1 Remove pump................
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Page 6: About This Manual
ITT Bornemann GmbH pumps; be qualified, trained or instructed; be aware of all relevant regulations and standards; have specialist electrical engineering knowledge. -
Page 7: Warning Signs And Symbols
About this manual 1.3 Warning signs and symbols Warning information Warning information given in this manual is designated by the use of symbols. The warning information is initiated by signal words which indicate the extent of the risk. Warning information Danger level Consequences in the event of non- compliance... -
Page 8: Technical Terms
About this manual Tips and recommendations This symbol highlights useful tips and recommendations as well as information for ensuring efficient and trouble-free operation. Additional designation The following designations are used in the manual to highlight instructions, results, lists, references and other elements: Labelling Explanation Step-by-step action instructions... - Page 9 About this manual Term Meaning Barrier fluid Medium used for sealing the mechanical seals. Flushing medium Medium used for flushing pumps, sealing chamber and sliding surfaces. 03/2020 JP Rev. 1 Type SLH-4U...
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Page 10: Safety
Any other use must be agreed with the ITT Bornemann GmbH. Observe the operational limits of the pump in relation to temperature, pres- sure, viscosity, pump capacity and speed ( pump data sheet). -
Page 11: Risk Assessment
Safety The pumping of acids and other corrosive liquids without approval of ITT Bornemann GmbH, The pumping of pure gases, The operation of pipelines without approval of ITT Bornemann GmbH, Operation without the required safety redundancies, Throttling of the outlet side,... -
Page 12: Safety Instructions
Safety The pump may pose a risk to the environment due to: Unprofessional handling, Operating substances (pumped media, lubricants, motor oil, etc.), Gas emissions, Noise emissions, Risk of fire. Damage to the pump may arise due to: Unprofessional handling, Overloading, Overheating, Oil level in the synchronisation transmission being too high/low, Failure to adhere to operating and maintenance specifications,... -
Page 13: Obligations Of The Operator
Only use original spare parts and accessories which have been approved by ITT Bornemann GmbH. Regular maintenance in accordance with the maintenance schedule. Do not change the connection and setting values! Contact ITT Bornemann GmbH if necessary. Personnel executing work on the system must not be under the influence of medication, alcohol or drugs. -
Page 14: Obligations Of The Personnel
Safety 2.4.3 Obligations of the personnel Obligations of the personnel Observe local safety regulations. Read and observe the documentation, especially the respective "Safety" chapters. Follow all safety regulations,signs and labels. Observe the information on the pump and keep this in a legible condition, e.g. arrows indicating the direction of rotation, labels for liquid connections. -
Page 15: Potentially Explosive Area
Safety 2.5.1 Potentially explosive area DANGER! Mortal danger due to explosion! Observe the additional explosion protection instructions! 2.5.2 Hazardous pumped medium Please note: When handling hazardous pumped medium (e.g. hot, flammable, explosive, toxic, harmful to health) observe the safety regulations applicable to the han- dling of hazardous substances ( safety datasheets). -
Page 16: Structure And Function
Structure and function Structure and function 3.1 Labelling 3.1.1 Type plate The serial number is additionally stamped on the pump casing. Fig. 1: Type plate (example) Description Description Viscosity Type Pump capacity Output demand Order number Max. outlet pressure Serial number Year of manufacture Differential pressure Speed... -
Page 17: Type Designation
Structure and function 3.1.2 Type designation Fig. 2: Type designation (example) Description Series Size Conveyor screw incline [mm] 3.2 Structure The structure of the pump is shown here as an example only. The dimensional drawing is the decisive source concerning the arrange- ment of the inlet and outlet nozzles and the dimensions of the pump dimensional drawing). - Page 18 Structure and function Fig. 3: Structure of the pump without base plate (example) Description Description Inlet nozzle Bearing casing Pump casing Gearing casing Outlet nozzle Drive shaft 03/2020 JP Rev. 1 Type SLH-4U...
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Page 19: Shaft Seals
Structure and function Fig. 4: Structure of the pump with base plate (example) Description Description Inlet nozzle Coupling Pump casing Motor Outlet nozzle Base plate Bearing casing 3.3 Shaft seals Only one of the following shaft seals can be used. 3.3.1 Mechanical seal Mechanical seals have function-related leakage. -
Page 20: Auxiliary Operating Systems
Structure and function Single-action mechanical seal ( pump datasheet, manufacturer's documen- tation). Dual-action mechanical seal ( pump data sheet, manufacturer's documen- tation). Single-action mechanical seal with shaft seal ( pump data sheet, manufac- turer's documentation). Single-action mechanical seal with shaft seal and pressureless storage reser- voir ( pump data sheet, manufacturer's documentation). -
Page 21: Transport And Storage
4.1.1 Unpacking and checking the condition of contents Unpack the pump/assembly on receipt and check for externally visible signs of transport damage. Immediately report transport damage to the haulage company and ITT Bornemann GmbH. Dispose of packaging materials in accordance with locally applicable regu- lations. - Page 22 Transport and storage Fig. 5: Fastening the lifting tackle to the pump Fig. 6: Fastening the lifting tackle to the pump assembly The lifting eyelets and anchoring points for transport are labelled on the pump. Select the lifting equipment in accordance with the total weight to be trans- ported ( dimensional drawings).
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Page 23: Preservation
Ä Chapter 7.3.3 ‘Lubrication’ on page 64). Remove the ventilation filter from the transmission casing and seal the openings tight with a sealing plug. Following storage periods exceeding 3 years: ITT Bornemann GmbH should be contacted in order to put the pump back into oper- ation. -
Page 24: Storage
Transport and storage 4.3 Storage For storage periods longer than 3 months: observe measures for Ä Chapter 4.2.2 ‘For storage periods longer long-term preservation ( than 3 months (maximum 3 years)’ on page 23). NOTICE! Property damage due to improper storage! –... - Page 25 Transport and storage Remove the preservation agent with cleaning fluid and a cloth or operate the pump with a cleaning agent. Dispose of the cleaning agent in accordance with locally applicable regula- tions. Check all external elastomers (O-rings, shaft seals) for form elasticity and replace if necessary.
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Page 26: Installation And Connection
Installation options: – With steel foundation frames ( dimensioned drawing, pump system operating instructions) – With a concrete foundation (please consult with ITT Bornemann GmbH) DANGER! Mortal danger due to explosion! Observe the additional explosion protection instructions! WARNING! Risk of injury due to unprofessional work! –... -
Page 27: Fitting The Coupling
Installation and connection NOTICE! Material damage due to incorrect insulation! – Install thermal insulation such that any leakage can be reliably detected. NOTICE! Property damage due to overheating! – Fit thermal insulation only to the pump housing. Install the heat insulation properly (only in area A), do not insulate gear casing and bearing casing. -
Page 28: Installing The Motor On The Base Plate
Installation and connection 5.1.4 Installing the motor on the base plate Only required when the pump assembly is completed at the site of installation. If the pump is supplied without base plate, design the base plate so that torsion and non-permitted vibrations can be safely prevented during operation. -
Page 29: Preparing The Foundation And Base
Installation and connection 5.2.3 Preparing the foundation and base For installation on a concrete foundation, please consult with ITT Bornemann GmbH. Ensure that the foundation and base fulfils the following requirements: Level: Permissible deviation dimensional drawings, pump operating instructions, Clean (no oil, dust or other contaminants),... -
Page 30: Placing The Pump Unit On The Foundation
Installation and connection 5.3.1 Placing the pump unit on the foundation Special tool: Spirit level Materials: Foundation bolts Steel fixtures Casting mortar, non-shrinking Fig. 7: Installation on a foundation (schematic diagram) Lift pump assembly ( pump system operating instructions and Ä... -
Page 31: Secure The Pump Assembly
Installation and connection Fig. 8: Aligning the base plate (tolerances) Designation Foundation Base plate Tolerance Do not exceed the following tolerances for the (steel) installation points of the base plate on the foundation: Base plate shorter than or equal to 3 m: –... -
Page 32: Mounting The Pump Unit Without Foundation
Installation and connection 5.4 Mounting the pump unit without foundation Special tool: Spanner Spirit level Fig. 9: Mounting without foundation (schematic diagram) Ä Chapter 4.1.2 ‘Lifting’ on page 21). Lift the pump unit ( Install four levelling feet (3) as shown. Place the pump unit on the base. -
Page 33: Pump Alignment Tolerances
Installation and connection Determine alignment tolerances for coupling. Permissible deviations and dimensions manufacturer's data. Determine alignment tolerances for motor. Permissible deviations and dimensions manufacturer's data. Determine the lowest value from the ascertained alignment tolerances (pump, coupling, motor) and apply this in order to align the coupling. 5.5.2 Pump alignment tolerances Axial offset Fig. - Page 34 Installation and connection Angle offset Fig. 11: Angle offset Size perm 750 min 1000 min 1200 min 1450 min 1750 min 2000 min 2400 min 2800 min SLH-4U 10xx 0,25 mm 0,22 mm 0,20 mm 0,18 mm 0,16 mm 0,15 mm 0,14 mm 0,13 mm SLH-4U 20xx 0,28 mm...
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Page 35: Taking Into Account Peak Height Changes
Installation and connection 5.5.3 Taking into account peak height changes With cold alignment take into account peak height changes under the influence of the operating temperature according to the following figures. As soon as the pump system has reached the operating temperature following start-up, it is nec- essary to check the alignment (hot alignment) once again. -
Page 36: Checking The Coupling Alignment
Installation and connection 5.5.4 Checking the coupling alignment Special tool: Laser alignment device Feeler gauge Straight edge Dial gauge. Materials: Manufacturer's instructions DANGER! Mortal danger due to moving machinery! – Before all installation and maintenance work: Switch off the motor and secure to prevent it being switched on again. Fig. -
Page 37: Aligning The Motor
Installation and connection Fig. 15: Check the lateral and height offset Check the lateral and height offset using a dial gauge: Carry out measurement as shown. In the event of a lateral or height offset: Align the motor Ä Chapter 5.5.5 ‘Aligning the motor’ on page 37). Permissible axial or radial deviation, measured on the front face of the coupling or at the coupling circumference: manufacturer's data. -
Page 38: Fitting The Coupling Guard
If a protective hood is used: Ensure space between protective hood and pump/motor for ventilating the assembly. 5.6 Planning pipes Parallel operation of pumps only with express approval of ITT Bornemann GmbH. 5.6.1 Configuring supports and flange connections NOTICE! Property damage due to excessively high forces and torques of the piping on the pump! –... -
Page 39: Determining Pipeline Lengths
5.6.4 Optimising cross sectional and direction changes Avoid sudden changes in cross section and direction in the pipe course. Parallel operation of pumps only with express approval of ITT Bornemann GmbH. If multiple pumps are operated in parallel and gas-charged media is being... -
Page 40: Including Safety And Control Equipment
Installation and connection Discharge flammable and potentially explosive pumped media safely. Ensure that the pressure level in the safe area guarantees pressure relief via the safety device. 5.6.6 Including safety and control equipment Avoiding contamination A filter in the inlet line is also recommended during ongoing opera- tion. - Page 41 Installation and connection Avoiding running in reverse NOTICE! Property damage resulting from pump reversal. – Do not operate the pump without non-return protection. With a safety-related component (non-return protection), make sure that the medium cannot flow back after switching off the pump. Select a distance less than 2 m between the outlet nozzle and the non- return protection.
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Page 42: Using Hose Lines
Installation and connection CIP/SIP cleaning NOTICE! Damage of the mechanical seal! – Prevent uncontrolled turning of the pump for pumps without sealing system and cleaning temperatures over 80 °C. Provide CIP cleaning of the pump and lines. For pumps without sealing system and cleaning temperatures over 80 °C: Prevent turning of the pump during SIP sterilisation. -
Page 43: Avoiding Contamination Of The Pipes
Installation and connection 5.7.1 Avoiding contamination of the pipes NOTICE! Property damage resulting from pump contamination! – Ensure that no contaminants enter the pump. Prior to assembly, clean all pipe sections and valves. Ensure that flange seals do not protrude inwards. Remove blank flanges, plugs, protective film and/or protective paint on the flanges. -
Page 44: Electrical Connection
Installation and connection Procedure Disconnect the pipe connection flanges from the pump. Check that the pipe can be moved freely in all directions in the vicinity of anticipated expansion: Nominal diameters < 150 mm: by hand Nominal diameters > 150 mm: with a small lever Ensure that the flanges lie plane parallel. -
Page 45: Checking The Direction Of Rotation
Installation and connection 5.8.3 Checking the direction of rotation Check the direction of rotation with a field direction tester, if avail- able. DANGER! Mortal danger due to moving machinery! – Use personal protective equipment during all work on the pump. –... -
Page 46: Operation
Operation Operation DANGER! Mortal danger due to explosion! Observe the additional explosion protection instructions! For pumps as part of a pump system Pump system operating instructions. NOTICE! Irreparable damage to the pump system due to throttling on the outlet side! –... -
Page 47: Commissioning After Shutdown
6.1.5 Preparing auxiliary operating systems (if present) WARNING! Risk of injury due to the use of third-party systems! – Use only ITT Bornemann GmbH approved auxiliary systems. Sealing system Ensure that the barrier fluid is compatible with the pumped medium. Determining the sealing system ( pump data sheet). -
Page 48: Inertisation (In Potentially Explosive Atmospheres)
Operation 6.1.6 Inertisation (in potentially explosive atmospheres) DANGER! Mortal danger due to explosion! Observe the additional explosion protection instructions! For ATEX, make sure that suitable equipment (including inertisation connections, gas measuring device, inert gas) for the inertisation of the pump and pipelines is available and ready for use. Preparation for inertisation Securely close all interfaces to the pumping process: –... -
Page 49: Switching On
Operation NOTICE! Property damage due to dry running! Ensure that the pump is correctly filled. With flammable or explosive pumped media supplementary instructions for explosion protection. Prerequisites for filling Pump correctly installed, connected and inertised ( Ä Chapter 6.1.6 ‘Inertisa- tion (in potentially explosive atmospheres)’... - Page 50 Operation DANGER! Risk of injury and poisoning due to hazardous pumped media! – Use personal protective equipment during all work on the pump. NOTICE! Bearing damage due to overheating! – If available, open leakage drain. – Keep cooling fins free. –...
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Page 51: Switching Off
Operation After reaching operating temperature: Check that the alignment is correct Ä Chapter 5.5 ‘Aligning the pump assembly’ on page 32). 6.1.9 Switching off WARNING! Risk of injury due to hot pump parts! – Use personal protective equipment during all work on the pump. –... -
Page 52: Switching On
Operation 6.2.2 Switching on Prerequisite: Ä Chapter 6.1 ‘Performing initial First commissioning correctly completed ( commissioning’ on page 46). Operation correctly prepared. DANGER! Risk of injury due to running pump! – Do not touch the pump when it is running. –... -
Page 53: Switching Off
Operation For pumps with hot conveyed medium: Ensure temperature change of less than 2 K/min. 6.2.3 Switching off NOTICE! Property damage due to voltage peaks! – Only switch the unit off using the EMERGENCY STOP button in an emergency! Switch off the motor. Maintain the following functions, if present: for double mechanical seals: Sealing pressure, until pump is pressure- free ( manufacturer's data) -
Page 54: Cip Cleaning/Sterilising At Cip Temperature Below 80 °C
Operation 6.3.1 CIP cleaning/sterilising at CIP temperature below 80 °C Prerequisites: For pumps with sealing system: Sealing system in operation. Pump stopped. Switch pipeline system to CIP medium. Start pump ( Ä Chapter 6.2.2 ‘Switching on’ on page 52). Clean pipeline system and pump. Ä... -
Page 55: Mechanically Cleaning/Sterilising
Operation NOTICE! Material damage due to turbine effect! – During cleaning/sterilising due to steaming: Lock pump. Switch pipeline system to CIP medium. Clean pipeline system and pump. Remove all traces of the CIP medium. Remove the blockage. 6.3.4 Mechanically cleaning/sterilising Prerequisites: Pump switched off and depressurised. -
Page 56: Putting Out Of Operation
Operation Unscrew fastening screws. Pull pump casing off carefully. Remove sealing ring on intermediate flange. Clean/sterilise pump casing and internal parts of the pump with suitable cleaning agent. Carefully slide on the pump casing over the spindles, observe the installed position of inlet and outlet nozzles ( dimensioned drawing). -
Page 57: Operating The Stand-By Pump
Operation 6.6 Operating the stand-by pump Parallel operation of pumps only with express approval of ITT Bornemann GmbH. Alternately operate the pump and stand-by pump. Prerequisite: Standby pump filled and bled. Operate the stand-by pump at least once per week. -
Page 58: Maintenance And Repairs
– Observe statutory or other safety and accident prevention regu- lations. Only use original parts or parts approved by ITT Bornemann GmbH. Spare parts lists on request, where not included in the scope of supply. 7.1 Wearing parts Wearing parts have a limited shelf-life because of their functionality and are there- fore not subject to the warranty. -
Page 59: Maintenance
Maintenance and repairs DANGER! Risk of injury due to running pump! – Do not touch the pump when it is running. – Do not work on the pump when it is running. – If possible: Allow the pump to cool prior to work. WARNING! Risk of injury and poisoning due to hazardous pumped media! –... - Page 60 Maintenance and repairs DANGER! Risk of injury due to running pump! – Do not touch the pump when it is running. – Do not work on the pump when it is running. – Prior to all assembly and maintenance work, switch off the motor and safeguard against being switched on again.
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Page 61: Clean
Maintenance and repairs 7.3.1 Clean CAUTION! Danger of injury due to sharp edges! – Only lift the cover hood on the grips. – Do not touch the edges of the cover hood. Fig. 18: Grips on cover hood NOTICE! Material damage due to incorrect cleaning! –... - Page 62 Maintenance and repairs Interval Module (if available) Measure Mechanical seal Specialist per- Check for leakage. sonnel In the event of severe leakage: – Determine leakage intensity by counting the drops. – Consult manufacturer (specify leakage site and intensity). – Replace mechanical seal (consult the manufacturer).
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Page 63: Lubrication
Maintenance and repairs 7.3.3 Lubrication Observe order-based documentation ( system documentation). If in doubt, the lubrication amounts specified there apply. NOTICE! Material damage due to incorrect lubrication! – Ensure correct lubricant types ( Ä Chapter 7.7 ‘Lubricant’ on page 68). Ä... -
Page 64: Remove Pump And Send To Manufacturer
Maintenance and repairs 7.4 Remove pump and send to manufacturer Warranty claims shall be void in the event that the pump is opened by the customer during the warranty period. DANGER! Mortal danger due to electric shock! – Only allow work to be carried out on the electrical systems by a qualified electrician. -
Page 65: Return Pump To The Manufacturer
Pump removed. Pump cooled. Pump cleaned. All flanges and screw bores plugged. Only return pump or individual components to ITT Bornemann GmbH with a completed declaration of no objection ( Ä Chapter 9.2 ‘Declaration of no objection’ on page 74). -
Page 66: Repair Pump
– Operating conditions 7.5 Repair pump Trained customer service engineers from ITT Bornemann GmbH are available for installation and repairs. Upon request present veri- fication for the pumped material – DIN safety datasheet or declara- Ä Chapter 9.2 ‘Declaration of no objection’... -
Page 67: Lubrication Points
Maintenance and repairs 7.6 Lubrication points Oil lubrication procedure Fig. 20: Overview of lubrication points Description Description Oil inlet and bleeding Oil drain Oil sight glass 7.7 Lubricant The lubricant to be used is noted on a material label on the pump. NOTICE! Property damage resulting from the use of incompatible lubri- cants! -
Page 68: Preservative Agents
Maintenance and repairs Lubricant – transmission oil: Manufacturer Transmission oil Aral Aral Eural Gear 100 Optileb GT 100 Castrol Classic PURITY FG SYNTHETIC 100 Nevastane SL 100 Fina Total Finke Lubriplate SFGO Ultra ISO VG 100 Fuchs Geralyn SF 100 Klüber Klüberoil 4 UH1-100 Mobil... -
Page 69: Cleaning Fluid
Maintenance and repairs Manufacturer Preservative agents oily waxy Mobil Whiterex 425 Whiterex 425 Shell Ondina 933 Texaco White Oil Pharmaceutical Total Finvestan A360B Finvestan A360B 7.10 Cleaning fluid The specified cleaning agents are only suitable for external cleaning. Cleaning agents for the interior are available on request. Area of application Cleaning fluid Other... -
Page 70: Troubleshooting
Faults that are not specified in the following table or which are not traceable to one of the specified causes should be discussed with ITT Bornemann GmbH. The list of possible faults are given with a number in the following table. This number can be used to look up the cause and measure for rectification in the faults table. - Page 71 - - - X X - X Bearings/gears faulty. Consult with ITT Bornemann GmbH. If necessary, send the pump to ITT Bornemann GmbH. - - - X X - X Pump excessively tight. Check the connections and pipeline nozzles and fastenings on the pump.
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Page 72: Appendix
Additional technical data pump data sheet. 9.1.1 Ambient conditions Consult the pump data sheet or contact ITT Bornemann GmbH. Temperature max. 40 °C, min. -10 °C (or pump data sheet). Installation above sea level max. 1000 m. 9.1.2 Noise level Measurements carried out as per DIN 45635, Part 1. -
Page 73: Declaration Of No Objection
Appendix 9.2 Declaration of no objection Please copy and send with the pump. Declaration of no objection Statutory regulations oblige all commercial companies to protect their employees, the public and the environment from the hazardous effects of dangerous substances. For this reason, repair and inspection of the products and their parts may only be undertaken once the following declaration has been correctly and fully filled out and signed by an authorised, qualified engineer. -
Page 74: Declaration In Accordance With The Ec Machinery Directive
The original declaration is supplied with the respective pump. Declaration of conformity EG declaration of conformity in accordance with Machinery Directive 2006/42/EC appendix II A We hereby declare, ITT Bornemann GmbH Postbox 1162, 31676 Obernkirchen Tel. +49 (0) 5724-390-0, Fax +49 (0) 5724-390-290, that the following machine:... -
Page 75: Declaration Of Incorporation In Accordance With The Ec Machinery Directive
The original declaration is supplied with the respective pump. Declaration of incorporation EG declaration of incorporation in accordance with Machinery Directive 2006/42/EC appendix II B We hereby declare, ITT Bornemann GmbH Postbox 1162, 31676 Obernkirchen Tel. +49 (0) 5724-390-0, Fax +49 (0) 5724-390-290, that the following incomplete machine:... - Page 76 Appendix Head of Engineering Head of Sales 03/2020 JP Rev. 1 Type SLH-4U...
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