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ITT BPHV User Manual

Goulds pumps packaged hydrovar series
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BPHV
IT T
Commercial Water
Goulds Pumps
PHV – Packaged Hydrovar Series
Variable Speed Water Booster with
Vertical Multistage Pump and
Fused Disconnect
U L
®
C
US
Listed
Engineered for life

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Summary of Contents for ITT BPHV

  • Page 1 BPHV IT T Commercial Water Goulds Pumps PHV – Packaged Hydrovar Series Variable Speed Water Booster with Vertical Multistage Pump and Fused Disconnect ® Listed Engineered for life...

  • Page 2: Table Of Contents

    Goulds Pumps PHV - Packaged Hydrovar Series CONTENTS Selection Chart …………………………………………………………………………………………… 3 Main Components ………………………………………………………………………………………… 4 Part Numbering …………………………………………………………………………………………… 5 Markets and Applications ……………………………………………………………………………… 6-8 Hydrovar Specifications / Listings ……………………………………………………………………… 9-11 Multi-Pump Example ……………………………………………………………………………………… 12 Operation / Selecting ……………………………………………………………………………………… 13 Fused Disconnect …………………………………………………………………………………………...

  • Page 3: Selection Chart

    PHV SERIES SELECTION CHART (PACKAGED HYDROVAR) HYDRAULIC PERFORMANCE RANGE AT 60 Hz FLOW 5 7.5 10 12.5 15 17.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 Pump Stage HP 0 GPM Model 279 265 247 226 200 173 142...

  • Page 4: Main Components

    The pump package comes pre-assembled and tested, complete with operating instructions and panel wiring diagram. 1) Vertical multi-stage stainless pump 2) TEFC standard NEMA 2-pole motor 3) NEMA 4X fused disconnect panel 4) ITT Hydrovar variable speed controller ® 5) cU flexible liquid tight conduit/wiring...

  • Page 5: Part Numbering

    PART NUMBERING / IDENTIFICATION CODES — PHV SERIES PACKAGED HYDROVAR VARIABLE SPEED SSV PRODUCT LINE NUMBERING SYSTEM The various versions of the PHV line are identified by a product code number on the pump label. The number is also the catalog number for the package. The meaning of each digit in the product code is shown below. PHV 02 Notes: 1.

  • Page 6: Markets And Applications

    Goulds Pumps PHV - Packaged Hydrovar Series MARKETS AND APPLICATIONS Booster MARKETS SERVED Sets MUNICIPAL, COMMERCIAL, INDUSTRIAL APPLICATIONS • • • PHV Series SPECIFICATIONS • Flow rate up to 320 GPM. • Head up to 692’ TDH. • Supply voltage: •...
  • Page 7 MARKETS AND APPLICATIONS (continued) WATER SUPPLY AND PRESSURE BOOSTING • Pressure boosting in buildings, hotels, residential complexes • Pressure booster stations, supply of water networks • Booster packages WATER TREATMENT • Ultrafiltration systems • Reverse osmosis systems • Water softeners and de-mineralization •...
  • Page 8 Goulds Pumps PHV - Packaged Hydrovar Series MARKETS AND APPLICATIONS (continued) MUNICIPAL, AGRICULTURAL, LIGHT INDUSTRY, WATER TREATMENT, HEATING AND AIR CONDITIONING APPLICATIONS • Handling of water, free of suspended solids, in the municipal, industrial and agricultural markets • Pressure boosting and water supply systems •...

  • Page 9: Hydrovar Specifications / Listings

    MAIN CHARACTERISTICS OF FREQUENCY CONVERTERS USED IN THE PHV BOOSTER SETS The PHV series booster sets use a Hydrovar variable frequency drive, an automatic device that adjusts the speed of the ® electric pump in order to maintain constant pressure in the system. Converters with power up to 30 HP can be mounted directly on to the motor.
  • Page 10 Goulds Pumps PHV - Packaged Hydrovar Series CHARACTERISTICS OF THE ELECTRIC PUMPS USED IN PHV SERIES BOOSTER PACKAGE 1, 2, 3 AND 4 SSV VERTICAL MULTI-STAGE PUMPS • Multistage centrifugal vertical electric pumps. All metal parts in contact with pumped liquid are made of 304/316 stainless steel.
  • Page 11 HYDROVAR VERSIONS INTRODUCTION The HYDROVAR Concept consists mechanically of two main parts, the Power Unit and the Control Card. In its basic configuration (consists only of the Power Unit) the HYDROVAR can be used as a “Basic Inverter” without the need of the Control Card. In that form the HYDROVAR can be used as a sequence pump in a multi pump system, with at least one master inverter.

  • Page 12: Multi-Pump Example

    Goulds Pumps PHV - Packaged Hydrovar Series APPLICATION EXAMPLE – MULTI-PUMP “CASCADE” MASTER INVERTER RS 485 CONNECTION With the “master” version of the Hyrdrovar, it is possible to connect up to 8 Hydrovar controller pumps together in parallel. Complete lead/lag and auto alternation. MASTER INVERTER RS 485...

  • Page 13: Operation / Selecting

    OPERATION DESCRIPTION SETS WITH VARIABLE-SPEED MOTORS AND PRESSURE TRANSDUCER CONTROL The starting and stopping of the pumps are determined based on the pressure values set on the controller. Each frequency converter is connected to a pressure transducer. The controllers exchange information with each other and provide for cyclic changeover. The figure shows the operating mode of a two-pump booster set (Typical Field Set).
  • Page 14 Goulds Pumps PHV - Packaged Hydrovar Series SELECTING A SET The first thing to do when selecting a package is to determine the quantity of water required and the pressure it must supply. CALCULATING THE FLOW RATE • The quantity of water called water requirement depends on the type of users, e.g. homes, offices, schools, as well as their number.

  • Page 15: Fused Disconnect

    FUSED DISCONNECT BOX: DISCONNECT SINGLE PHASE CUSTOMER SUPPLIED VOLTAGE DISCONNECT THREE PHASE CUSTOMER SUPPLIED VOLTAGE Input Disconnect Disconnect Voltage Part Number HFD512C1 230/1/60 OT25F3 HFD512E1 230/1/60 OT40F3 HFD534A1 460/3/60 OT16F3 HFD534B1 460/3/60 OT16F3 HFD534C1 460/3/60 OT25F3 HFD534C2 460/3/60 OT25F3 HFD534E2 460/3/60 OT40F3 NOTE: Recommended protection (not included with drive only).

  • Page 16: Specifications

    Goulds Pumps PHV - Packaged Hydrovar Series SPECIFICATIONS Hydrovar VFD Model * Power Supply (V) HVM1202 1x230 HVM1203 1x230 HVM3403 3x460 HVM3405 3x460 7½ HVM3407 3x460 HVM3410 3x460 HVM3415 3x460 * The new Hydrovar is available single-phase up to 3 HP and 3 HP through 15 HP, 460 volt. ELECTRICAL PANELS - PHV (Packaged Hydrovar The GHV sets come with a fused disconnect on which are installed automatic line protection fast acting fuses for each drive.

  • Page 17: Motor Data

    MOTOR DATA 3500 RPM, 60 Hz Nameplate Phase Enclosure Voltage TEFC 230/460 Prem. Eff. TEFC 230/460 TEFC 230/460 1½ Prem. Eff. TEFC 230/460 TEFC 208-230/460 Prem. Eff. TEFC 208-230/460 TEFC 208-230/460 Prem. Eff. TEFC 208-230/460 TEFC 208-230/460 Prem. Eff. TEFC 208-230/460 TEFC 208-230/460...
  • Page 18 Goulds Pumps PHV - Packaged Hydrovar Series PERFORMANCE WITH VARYING SPEED FOR CENTRIFUGAL PUMPS Fitting the electric pump with a variable speed drive makes it possible to vary the pump rotation speed, normally accor- ding to the system pressure parameter. Variations in electric pump speed result in modified performances according to the equivalence relations, called affinity laws.

  • Page 19: Variable Speed Curves

    VARIABLE SPEED PERFORMANCE CURVES 1SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 22 US GPM Fluid: Water, pure [FT] Head [FT] NPSH - values Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH 298 feet Duty Chart: 3500 RPM Application Range 40 Hz...
  • Page 20 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 1SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 22 US GPM Fluid: Water, pure [FT] Head 44.5% NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 21 VARIABLE SPEED PERFORMANCE CURVES 1SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 22 US GPM Fluid: Water, pure [FT] Head 44.5% NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH 733 feet Duty Chart: 3500 RPM Application Range 44.5%...
  • Page 22 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 2SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 40 US GPM Fluid: Water, pure Head [FT] 57.1% NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 23 VARIABLE SPEED PERFORMANCE CURVES 2SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 40 US GPM Fluid: Water, pure [FT] Head 57.1% NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 353 feet Duty Chart: 3500 RPM Application Range...
  • Page 24 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 2SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 40 US GPM Fluid: Water, pure [FT] Head NPSH - values [FT] [HP] 0 Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 25 VARIABLE SPEED PERFORMANCE CURVES 3SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 78 US GPM Fluid: Water, pure [FT] Head NPSH - values [FT] [HP] 0 Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 441 feet Duty Chart: 3500 RPM Application Range...
  • Page 26 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 3SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 78 US GPM Fluid: Water, pure Head [FT] NPSH - values [FT] [HP] 0 Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 27 VARIABLE SPEED PERFORMANCE CURVES 3SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 78 US GPM Fluid: Water, pure Head [FT] NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 817 feet Duty Chart: 3500 RPM Application Range...
  • Page 28 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 4SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 112 US GPM Fluid: Water, pure Head [FT] NPSH - values [FT] [HP] -2 Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 29 VARIABLE SPEED PERFORMANCE CURVES 4SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 112 US GPM Fluid: Water, pure Head [FT] NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 299 feet Duty Chart: 3500 RPM Application Range...
  • Page 30 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 4SV VARIABLE SPEED CURVE SSVB 304SS Maximum Flow Flow at Duty Point 111 US GPM Fluid: Water, pure Head [FT] NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point...
  • Page 31 VARIABLE SPEED PERFORMANCE CURVES 33SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 225 US GPM Fluid: Water, pure [FT] Head STAGE 1/1 NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 83 feet Duty Chart: 3500 RPM...
  • Page 32 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 33SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 224 US GPM Fluid: Water, pure [FT] Head STAGE 1 NPSH - values [FT] Shaft power P2 [HP] Multi-Stage Pumps Hydraulic Data...
  • Page 33 VARIABLE SPEED PERFORMANCE CURVES 33SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 225 US GPM Fluid: Water, pure [FT] Head STAGE 2/1 76.7% NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH TDH at Duty Point 191 feet Duty Chart: 3500 RPM...
  • Page 34 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 33SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 225 US GPM Fluid: Water, pure [FT] Head STAGE 3/1 NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH...
  • Page 35 VARIABLE SPEED PERFORMANCE CURVES 46SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 319 US GPM Fluid: Water, pure [FT] Head 77.6% NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH 100 feet Duty Chart: 3500 RPM Application Range 77.6%...
  • Page 36 Goulds Pumps PHV - Packaged Hydrovar Series VARIABLE SPEED PERFORMANCE CURVES 46SV VARIABLE SPEED CURVE SVB CI/316SS Maximum Flow Flow at Duty Point 319 US GPM Fluid: Water, pure [FT] Head 77.6% NPSH - values [FT] [HP] Shaft power P2 Multi-Stage Pumps Hydraulic Data Maximum TDH...

  • Page 37: Technical Data - Pump Hydraulics

    TECHNICAL DATA – PUMP HYDRAULICS / MOTOR SIZING 1SV 3500 RPM Maximum Motor HP for use Number of With 1.15 SF Stages Draw Motor 2SV 3500 RPM Maximum Motor HP for use Number of With 1.15 SF Stages Draw Motor 3SV 3500 RPM Maximum Motor HP for use...
  • Page 38 Goulds Pumps PHV - Packaged Hydrovar Series TECHNICAL DATA – PUMP HYDRAULICS / MOTOR SIZING 4SV 3500 RPM Maximum Motor HP for use Number of With 1.15 SF Stages Draw Motor 26.4 21.6 19.2 16.9 14.9 12.9 10.7 33SV 3500 RPM # of Impellers / Maximum Motor HP for use Motor HP for use Shutoff Shutoff Casing / Sleeve Stages requiring # reduced with 1.15 SF...
  • Page 39 TECHNICAL DATA – PUMP HYDRAULICS / MOTOR SIZING 46SV 3500 RPM # of Impellers / Maximum Motor HP for use Motor HP for use Shutoff Shutoff # reduced with 1.15 SF Diameter Draw Motor 10/2 77.8 73.2 71.5 69.7 63.3 61.6 56.9 55.2...
  • Page 40 Goulds Pumps PHV - Packaged Hydrovar Series TECHNICAL DATA Maximum Inlet Pressure The following table shows the maximum permissible inlet pressure. However, the actual inlet pressure + pressure against a closed valve must always be lower than the maximum permissible operating pressure. Pump Number of Stages 2-16 Stages...

  • Page 41: Dimensions / Weights

    PHV — PACKAGED HYDROVAR SERIES — 1SVB Frame Stage (3-Phase) TEFC TEFC 16.63 12.06 19.56 13.44 182-4TC 25.44 15.43 (max.) Liquid TEFC (ref.) 20.90 9.87 5.73 7.19 6.70 23.83 29.71 11.15 6.87 8.50 Weights (lb.) Disconnect Total TEFC Hydrovar Weight...
  • Page 42 Goulds Pumps PHV - Packaged Hydrovar Series PHV — PACKAGED HYDROVAR SERIES — 2SVB Frame Stage (3-Phase) TEFC TEFC 15.63 12.06 18.56 13.88 23.50 182-4TC 15.44 26.44 (max.) Liquid TEFC (ref.) 19.90 5.75 9.87 7.19 22.83 5.50 6.70 27.77 11.15 6.88 8.50 30.71...
  • Page 43 PHV — PACKAGED HYDROVAR SERIES — 3SVB Frame Stage (3-Phase) TEFC TEFC 15.75 12.06 18.75 182-4TC 15.44 7½ 23.25 215TC 28.88 15.50 254TC 33.38 16.56 (max.) Liquid TEFC (ref.) 20.02 9.87 5.75 7.19 23.02 6.88 8.50 6.70 27.52 11.15 33.15 8.06 10.25 37.65...
  • Page 44 Goulds Pumps PHV - Packaged Hydrovar Series PHV — PACKAGED HYDROVAR SERIES — 4SVB Frame Stage (3-Phase) TEFC TEFC 15.75 182-4TC 15.44 7½ 18.75 254TC 24.44 16.56 (max.) Liquid TEFC (ref.) 20.02 6.88 8.50 6.70 23.02 11.15 28.71 9.25 10.31 Weights (lb.) Disconnect Total...
  • Page 45 PHV — PACKAGED HYDROVAR SERIES — 33SVB Frame Stage (3-Phase) TEFC TEFC 182-4TC 20.62 15.44 215TC 23.58 15.50 254TC 26.54 16.56 (max.) Liquid TEFC (ref.) 13.95 6.88 8.50 6.70 12.27 16.91 8.06 10.25 19.87 9.25 10.31 Weights (lb.) Disconnect Total TEFC Hydrovar Weight...
  • Page 46 Goulds Pumps PHV - Packaged Hydrovar Series PHV — PACKAGED HYDROVAR SERIES — 46SVB Frame Stage (3-Phase) TEFC TEFC 182-4TC 7½ 15.44 22.19 215TC 15.50 254TC 25.19 16.56 (max.) Liquid TEFC (ref.) 6.88 8.50 15.52 6.70 12.27 8.06 10.25 18.52 9.25 10.31 Weights (lb.)
  • Page 47 NPSH The minimum operating values that can be reached at the pump suction end are limited by the onset of cavitation. Cavitation is the formation of vapor-filled cavities within liquids where the pressure is locally reduced to a critical value, or where the local pressure is equal to, or just below the vapor pressure of the liquid.

  • Page 48: Technical Data - References

    Goulds Pumps PHV - Packaged Hydrovar Series TECHNICAL DATA – WATER PROPERTY CHART Specific Volume Temp ºF Temp ºC (Cubic ft/lb) 0.01602 0.01602 0.01602 10.0 0.01603 15.6 0.01604 21.1 0.01606 26.7 0.01608 32.2 0.0161 37.8 0.01613 48.9 0.0162 60.0 0.01629 71.1 0.01639 82.2...
  • Page 49 VOLUMETRIC CAPACITY Litres Cubic metres per minute per hour l/min 1,0000 0,0600 16,6670 1,0000 0,4720 0,0283 28,3170 1,6990 4,5460 0,2728 3,7850 0,2271 0,1100 0,0066 PRESSURE AND HEAD Newtons per kilopascal square metre 1,0000 0,0010 1000,0000 1,0000 100000,0000 100,0000 98067,0000 98,0700 6895,0000 6,8950 2984,0000...
  • Page 50 Goulds Pumps PHV - Packaged Hydrovar Series NOTES...
  • Page 51 NOTES...
  • Page 52 IT T Phone: (315) 568-7123 • Fax: (315) 568-7973 www.goulds.com Goulds Pumps and G&L are registered trademarks of ITT Corporation. ITT, the Engineered Blocks Engineered for life Symbol and Engineered for Life are registered trademarks of ITT Manufacturing Enterprises, Inc.

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