ITT Bornemann SLH-4U Twin Screw Pump Manuals

Manuals and User Guides for ITT Bornemann SLH-4U Twin Screw Pump. We have 1 ITT Bornemann SLH-4U Twin Screw Pump manual available for free PDF download: Operating Instructions Manual

ITT Bornemann SLH-4U Operating Instructions Manual (76 pages)

SCREW PUMP

Brand: ITT | Category: Water Pump | Size: 6 MB

Table of Contents
3
About this Manual
6
Target Groups
6
Additionally Applicable Documentation
6
Warning Signs and Symbols
7
Technical Terms
8
Safety
10
Intended Use
10
Improper Use
10
Risk Assessment
11
Safety Instructions
12
Product Safety
12
Obligations of the Operator
13
Obligations of the Personnel
14
Laws, Guidelines and Standards
14
Special Hazards
14
Potentially Explosive Area
15
Hazardous Pumped Medium
15
Concentration of Natural Radioactivity
15
Structure and Function
16
Labelling
16
Type Plate
16
Type Designation
17
Structure
17
Shaft Seals
19
Mechanical Seal
19
Auxiliary Operating Systems
20
CIP/SIP Cleaning (Cleaning/Sterilisation in Place)
20
Transport and Storage
21
Transportation
21
Unpacking and Checking the Condition of Contents
21
Lifting
21
Preservation
23
For Storage Periods Less than 3 Months
23
For Storage Periods Longer than 3 Months (Maximum 3 Years)
23
Storage
24
Removing Preservative
24
Installation and Connection
26
Preparing the Pump Assembly
26
Preparing the Pump
26
Fitting the Heat Insulation (Optional)
26
Fitting the Coupling
27
Installing the Motor on the Base Plate
28
Preparing for Installation
28
Checking the Ambient Conditions
28
Preparing the Installation Site
28
Preparing the Foundation and Base
29
Positioning the Pump Unit on the Foundation
29
Placing the Pump Unit on the Foundation
30
Aligning the Base Plate
30
Secure the Pump Assembly
31
Mounting the Pump Unit Without Foundation
32
Aligning the Pump Assembly
32
Determining Alignment Tolerances
32
Pump Alignment Tolerances
33
Taking into Account Peak Height Changes
35
Checking the Coupling Alignment
36
Aligning the Motor
37
Fitting the Coupling Guard
38
Planning Pipes
38
Configuring Supports and Flange Connections
38
Determining Nominal Widths
38
Determining Pipeline Lengths
39
Optimising Cross Sectional and Direction Changes
39
Avoiding Overpressure
39
Including Safety and Control Equipment
40
Using Hose Lines
42
Connecting Pipelines
42
Avoiding Contamination of the Pipes
43
Installing Auxiliary Pipes
43
Installing the Inlet Line
43
Installing the Outlet Line
43
Checking that the Pipe Connection Is Tension Free
43
Electrical Connection
44
Earth the Pump
44
Connect the Motor
44
Checking the Direction of Rotation
45
Connecting the Instrumentation
45
Operation
46
Performing Initial Commissioning
46
Determining the Pump Type
46
Commissioning after Shutdown
47
Removing Preservative
47
Lubricate Gears
47
Preparing Auxiliary Operating Systems (if Present)
47
Inertisation (in Potentially Explosive Atmospheres)
48
Filling and Bleeding
48
Switching on
49
Switching off
51
Operation
51
Preparing for Operation
51
Switching on
52
Switching off
53
Cleaning/Sterilizing the Pump
53
CIP Cleaning/Sterilising at CIP Temperature below 80 °C
54
CIP Cleaning/Sterilising at CIP Temperature above 80 °C and Pump with Sealing System or Quench System
54
CIP Cleaning/Sterilising at CIP Temperature above 80 °C and Pump Without Sealing System, Without Quench System
54
Mechanically Cleaning/Sterilising
55
Putting out of Operation
56
Measures in Accordance with the Conveyed Medium
56
Recommissioning
56
Operating the Stand-By Pump
57
Disposal
57
Maintenance and Repairs
58
Wearing Parts
58
Monitoring
58
Maintenance
59
Clean
61
Maintenance Table
61
Lubrication
63
Remove Pump and Send to Manufacturer
64
Remove Pump
64
Return Pump to the Manufacturer
65
Repair Pump
66
Order Spare Parts
66
Lubrication Points
67
Lubricant
67
Transmission Oil, Temperature of the Medium to be Pumped: 10 - 300 °C
67
Preservative Agents
68
Cleaning Fluid
69
Troubleshooting
70
Appendix
72
Technical Data
72
Ambient Conditions
72
Noise Level
72
Declaration of no Objection
73
Declaration in Accordance with the EC Machinery Directive
74
Declaration of Conformity in Accordance with the EC Machinery Directive
74
Declaration of Incorporation in Accordance with the EC Machinery Directive
75

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