Peco 22131501 Operator's Manual
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Peco 22131501 Operator's Manual

Pto-x/engine driven grass collection system toro z-master 4000 series 60" deck
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0580
PTO-X / ENGINE DRIVEN -
R
R R
GRASS COLLECTION SYSTEM
MODEL YEAR: 2020-Newer
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Z-Master 4000 Series
60" DECK
22131501
PTO-X
22131541
Briggs & Stratton 6.5HP V
MAINTENANCE
Initial Release- June 2021

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  • Page 1 PTO-X / ENGINE DRIVEN - PECO PECO PECO PECO PECO GRASS COLLECTION SYSTEM MODEL YEAR: 2020-Newer Z-Master 4000 Series 60” DECK 22131501 PTO-X 22131541 Briggs & Stratton 6.5HP V OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0580 Initial Release- June 2021...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Hinge Kit Assy Installation - - - - - - - - - - - - - - - - - - 24 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Even Bag Fill Adjustment - - - - - - - - - - - - - - - - - - - 24...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Installation For Use

    Section II - INSTALLATION FOR USE PTO-X The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur.

  • Page 7: Rear Frame Bracket Installation

    Rear Frame Bracket Installation Before installing the Rear Frame Bracket (Item #1), first remove the (2) existing fasteners from the mower’s rear bumper, see Figure A. Once removed, align the Rear Frame Bracket (Item #1) to the mower’s rear bumper bolt holes. Secure the Rear Frame Bracket by using (4) 5/16”-18 x 1”...

  • Page 8: Lower Frame Bracket Installation

    Lower Frame Bracket Installation First, remove and set aside the (2) set of fasteners on the bottom right side of the mower. Refer to Figure A. Next, align the left most bolt holes of the Lower Rt. Frame Bracket (Item #1) to the lower right bolt holes of the Rear Frame Bracket.

  • Page 9: Upper Frame Bracket Installation

    Upper Frame Bracket Installation First, align the left most bolt holes of the Upper Right Frame Bracket (Item #1) to the upper right bolt holes of the Rear Frame Bracket. Then, secure the Upper Rt Frame Bracket to the Rear Frame Bracket relatively loose by using (2) 3/8”-16 x 1”...

  • Page 10: Frame Gusset Installation

    Frame Gusset Installation Position the Frame Gusset (Item #1) behind the Rear Frame Bracket & Lower Right Frame Bracket aligning the bolt holes of the Frame Gusset to the top bolt holes of those on the Rear Frame Bracket & Lower Right Frame Bracket. Refer to Figure A.

  • Page 11: Pto Mount Arm Installation

    PTO Mount Arm Installation PTO-X PTO-X Unit Instructions Position the Mount Arm / Top Bracket (Item #1) to the top center set of bolt holes. Secure the Mount Arm / Top Brkt, relatively loose, by using (2) 3/8”-16 x 1” Carriage Bolts (Item #3), (1) 3/8”-16 x 1-1/4” Carriage Bolts (Item #4) and (3) 3/8”-16 Ny-Flange Lock Nuts (Item #5).
  • Page 12 PTO Mount Arm Installation (Continued) PTO-X Position the Mount Arm / Gusset (Item #1) to the right of the Mount Arm / Top Bracket (Item #2) and Mount Arm / Bottom Bracket (Item #3). See Figure C. Secure the Mount Arm / Gusset, by using (4) 3/8”-16 x 1” Carriage Bolts (Item #4) and (4) 3/8”-16 Ny-Flange Lock Nuts (Item #5).

  • Page 13: Pto Drive Assy

    PTO Drive Assembly PTO-X PTO-X Unit Instructions Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_02), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_02) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 14 PTO Drive Assembly (Continued) PTO-X Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) (Item #1), (1) 3/8”-16 x 1” Carriage Bolt (B) (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...

  • Page 15: Drive Assembly And Belt Installation

    Drive Assembly and Belt Installation PTO-X PTO-X Unit Instructions (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK77 Belt P#(M0318) between the Belt Guard and the Idler Mount Assembly.

  • Page 16: Engine Mount Arm Assembly & Installation

    Engine Mount Arm Assembly & Installation Engine Drive Engine Driven Unit Instructions Position the Outer Engine Mount Tube (Item #1) above the tab of the Rear Frame Bracket aligning the Outer Tube between the two sets of mount holes as shown in Figure A. Secure the Outer Engine Mount Tube, relatively loose, by using (2) 3/8”-16 x 2-1/8”...

  • Page 17: Engine Drive Assembly Installation

    Engine Drive Assembly Installation Engine Drive Figure A Engine Driven Unit Instructions First, place (2) Rubber Shock Absorbers (Item #3) on top of the Engine Mount Arm Assembly (Item #2) aligning the bolt holes of the Rubber Shock Absorbers to those on the Engine Mount Arm Assy.

  • Page 18: Exhaust Diverter Installation

    Exhaust Diverter Installation This Exhaust Diverter P#(J0150) is used to divert the mower’s exhaust directly away from your Drive unit to prevent any damage that may occur. Position and install the Exhaust Diverter P#(J0150) onto the end of the exhaust of your mower, make sure the Exhaust Diverter is angled 20°...

  • Page 19: Baffle Kit Installation

    Deck Baffle Installation Your unit will need to install a Deck Baffle (Item #1) to prevent any build up of grass clippings or to prevent any discharge / blowout from the front of your Aluminum Boot. With your mower deck lifted, position the Deck Baffle (Item #1) under the Deck with the side face of the baffle relatively flushed to the side of the deck.

  • Page 20: Boot Kit Installation

    Boot Kit Installation First, remove the mower’s deck discharge chute deflector fasteners and set the discharge chute deflector aside. Then, secure the Boot Plate (Item #2) to the Aluminum Boot (Item #1) using (2) 3/8”-16 x 1” Carriage Bolts (Item #4.1) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #4.2), see Figure B.

  • Page 21: Lower Mount Tube Installation

    Lower Mount Tube Installation Secure the (2) Lower Mount Tubes (Item #1) to the Rear Mount Bracket using (2) 5/16”-18 U-Bolts (Item #2) and (4) 5/16”-18 Ny-Flange Lock Nuts (Item #5) PER TUBE. Refer to Figure A for units with a PTO-X Drive. Refer to Figure B for units with an Engine Drive. Note: Some parts and part features have been hidden from view for visual clarity.

  • Page 22: Upper Frame Assy Installation

    Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #1) above the Lower Mount Tubes as shown in Figure A. Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #2) and (2) Rue Ring Cotter Pin Clips (Item #3).

  • Page 23: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...

  • Page 24: Hinge Kit Assy Installation

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.

  • Page 25: Bag Assy

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.

  • Page 26: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.
  • Page 27 Wire Harness Installation WARNING PTO-X To Prevent Serious Injury- First, install the PTO Rocker Switch (Item #2) by Proper Installation Of Safety Interlock Harness positioning it over the Switch Mount Plate (Item #1) and Is Mandatory. Please Check That All Interlock firmly pressing the Rocker Switch down until it is seated in Points Work Correctly Once Installed.
  • Page 28 Wire Harness Installation (Continued) PTO-X Next, route the Negative Lead (-) and the Positive Lead (+) of the Wire Harness P#(P0298) (Refer to Figure C) to the negative & positive terminal of the mower’s battery. Then, disconnect the mower’s clutch connector and interconnect with the Wire Harness’...

  • Page 29: Wire Harness Installation

    Wire Harness Installation (Continued) PTO-X Figure E...

  • Page 30: Throttle Kit Installation

    Throttle Kit Installation Engine Drive Engine Driven Unit Instructions The Throttle Kit is installed on the right side ROPS above of the Right Frame Bracket / Upper, see Figure B. Place the 3/8”-16 U-Bolt (Item #3) onto the right side ROPS with the threads facing out away from the side of the mower.
  • Page 31 Throttle Kit Installation (Continued) Engine Drive With your Throttle Kit installed, you’ll need to route the cable of the Throttle Kit back towards the rear of the Mower. Refer to Figure C below. Figure C Route Cable Behind Mower Next, bring the Cable out from under the Rear Frame Bracket & Engine Mount Arm up to the Engine/Blower/Blade Assembly.

  • Page 32: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First, remove the 5/16”-24 x 1-1/2” HHCS P#(K1465) (#1), Double Indented Washer P#(K0284) (#2), (2) 5/16” Flat Wahers P#(K0042) (#4) and Spacer Bushing P#(S0159) (#5) from the Taper-Lock Bushing P#(S0157) (#6). Next, remove the (2) 1/4”-20 x 1” HHCS (#3) and place them into the threaded holes of the Taper-Lock Bushing (#6). Gradually thread each bolt evenly into the Taper-Lock Bushing forcing the blade to break-away from the Taper-Lock Bushing.

  • Page 33: Weight Kit Installation

    Dual Weight Kit Installation Installation on Right Caster Position the Dual Weight Bracket (Item #1) under the caster as seen in Figure A. Align the (3) holes of the Dual Weight Bracket (Item #1) to the holes in the caster. asten the Weight Bracket to the caster using (2) 3/8"-16 x 1"...
  • Page 34 Quad Weight Kit Installation Installation on Left Caster Position the Quad Weight Bracket (Item #1) under the caster as seen in Figure A. Align the (3) holes of the Dual Weight Bracket (Item #1) to the holes in the caster. asten the Weight Bracket to the caster using (2) 3/8"-16 x 1"...

  • Page 35: Exploded Views & Parts List

    PTO-X A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly PTO-X...
  • Page 36 PTO-X A2058 Gearbox Sub-Assembly...
  • Page 37 PTO-X A2059_01 Clutch Sub-Assembly...
  • Page 38 PTO-X A2057_01 Drive Assembly Exploded Parts View...
  • Page 39 PTO-X A2060_01 Mounted Drive Assembly...
  • Page 40 PTO-X A2039_02 Base Drive Assembly...
  • Page 41 PTO-X A2061_02 Drive Assembly / 4-Blade Impeller...
  • Page 42 Engine Drive A639 Briggs & Stratton 6.5HP Vanguard Engine Drive Assembly...
  • Page 43 A1158 Top Assembly w/ PECO Logo Exploded Parts View...
  • Page 44 A1157 Top Assembly w/ Dual Latch Exploded Parts View...
  • Page 45 A2223 Top Assembly Base Model Exploded Parts View...

  • Page 48: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...

  • Page 49: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS * Mow at higher cutting heights- Remove and mulch no General Safety more than 2” of grass length with each mowing. (Experts recommend not cutting off more than 1/3 of Only qualified people familiar with this operator’s manual the grass blade length at any given time.) and the mower’s operator’s manual should operate this machine.

  • Page 50: Maintenance

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 52: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 53 Notes...
  • Page 54 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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22131541

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