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Table of Contents
Related Manuals for Peco SPARTAN RZ Series
Summary of Contents for Peco SPARTAN RZ Series
- Page 1 P P P P P P PTO DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM 2018 - Newer Model Year: RZ Series 48”, 54” & 61” DECKS Model# 56120901, 56120902, 56120903 & 56120904 OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE...
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Page 2: Table Of Contents
GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Top Assy to Upper Frame Assy Installation - - - - - - - 21 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Inlet Installation... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages. -
Page 5: Introduction And Description
Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf. -
Page 6: Installation For Use
Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur. -
Page 7: Preparation Of Mower
Preparation of Mower (cont.) Before the installation of your grass collection unit, remove the mower’s rear bumper bracket for the installation of your Collection Unit. Note: Some parts and part features have been hidden from view for visual clarity. Right Side View Figure G Remove Rear Bumper Bracket... -
Page 8: Rear Frame Bracket Installation
Rear Frame Bracket Installation Position the Rear Frame Bracket (Item #1) and the Support / Rear Frame Bracket (Item #2) over the mower’s bumper and align the bottom (2) bolt holes over the (2) holes of the mower’s bumper. Refer to Figure A. Next, secure the Rear Frame Bracket in place by using (2) 3/8”-16 x 4”... -
Page 9: Frame Connector Installation
Frame Connector Installation Figure A To install the Frame Connector (Item #1), position the Frame Connector over the Rear Frame Bracket and Right Frame Bracket aligning the bolt holes to those of the (2) Frame Brackets. Secure the Frame Connector by using (4) 3/8”-16 x 1”... -
Page 10: Lower Mount Tube / Heat Deflector Installation
Lower Mount Tube / Heat Deflector Figure A Installation Position each Lower Mount Tube ( Item #1) as shown allowing it to rest on the Rear Frame Bracket tab. Secure the left Lower Mount Tube to the Rear Frame Bracket using (2) 5/16”-18 x 2” x 1-3/4” U- Bolt ( Item #2) and (4) 5/16”-18 Ny-Flange Locknuts... -
Page 11: Mount Plate Installation
Mount Plate Installation PTO-R Install the Top Bracket / Mount Arm (Item #2) and Bottom Bracket / Mount Arm (Item #3) by positioning and aligning their rear bolt holes to those on the Right Frame Bracket (Item #1), refer to Figure A. Secure the Top Bracket & Bottom Bracket by using (2) 3/8”-16 x 1”... -
Page 12: Top & Bottom Bracket / Mount Arm Installation
Top & Bottom Bracket / Mount Arm Installation PTO-X Install the Top Bracket / Mount Arm (Item #2) and Bottom Bracket / Mount Arm (Item #3) by positioning and aligning their rear bolt holes to those on the Right Frame Bracket (Item #1), refer to Figure A. Secure the Top Bracket & Bottom Bracket by using (2) 3/8”-16 x 1”... -
Page 13: Mount Arm / Tube Assembly Installation
Mount Arm / Tube Assembly PTO-X Figure B Installation The set of bolt holes designated with a ‘1’ are used to Stop Bolt Mount Arm / position and secure the Mount Arm / Tube Assembly (Item #1) for the RZ Mower models. Refer to Figure B. Top Bracket Before installing the Mount Arm / Tube Assembly (Item #1), install a Stop Bolt by placing (1) 3/8”-16 x 3-1/2”... -
Page 14: Drive Assembly Installation
Drive Assembly Installation PTO-R Locate the PTO mounting slots on both the Left & Right PTO Mount Plates. Insert the pivot rod of the PTO-R Assembly (Item #1) into the mounting slots and align the PTO Mount hole of the PTO-R Assembly to the (2) mount holes of the PTO Mount Plates. -
Page 15: Belt Installation & Adjustment
PTO-R Belt Installation and PTO-R Figure D Adjustment Loosen The Adjustment Bolt Remove (3) 1/4”-20 x 1/2” HHSTS P#(K0353) from the gearbox pulley guard located on the bottom of the PTO assembly (Refer to Figure A). Figure A Slide Gear Box Towards The Engine Pulley Connect the belt A61K P#(M0261) from the engine... - Page 16 PTO Drive Assembly PTO-X Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_02), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_02) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
- Page 17 PTO Drive Assembly (Continued) PTO-X Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) (Item #1), (1) 3/8”-16 x 1” Carriage Bolt (B) (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...
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Page 18: Drive Assembly Installation
PTO-X Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK78 Belt P#(M0319) between the Belt Guard and the Idler Mount Assembly. -
Page 19: Blower Cone Installation
PTO-R Blower Cone Installation Align the bolt holes of the 8” Blower Cone (Item #1) to the bolt holes located on the Blower Housing of the PTO Assembly. Secure the 8” Blower Cone to the Blower Housing by using (3) 1/4”-20 x 3/4” HHCS (item #2), (3) 1/4” Lock Washers (Item #3) and (3) 1/4”... -
Page 20: Boot Kit Assembly Installation
Boot Kit Assembly Installation Before the installation of the Boot Kit, install the Boot Plate (Item #2) to the 8” Aluminum Boot (Item #1). Align the bolt holes of the Boot Plate to those of the Boot and loosely secure the Boot Plate by using (2) 3/8”-16 x 1” Carriage Bolts (Item #3) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #4). -
Page 21: Top Assy To Upper Frame Assy Installation
Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”... -
Page 22: Hinge Kit Assy Installation
Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing. -
Page 23: Bag Assembly
Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side. -
Page 24: Length Of Hose Adjustment
Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine. - Page 25 PTO-R Wire Harness Installation To install the wire harness, insert the Snap-Mount Switch (Item #4) into the Switch Mount Bracket (Item #1) until the Switch clicks into place. Position the Switch & Bracket over the holes located in the PTO-R Assembly as shown below in Figure A.
- Page 26 Wire Harness Installation PTO-X To install the PTO Switch Plate P#(B2038), (#1) remove WARNING the corner screw securing the control panel cover and set it aside. To Prevent Serious Injury- Next, (#2) lift the control panel and (#3) place the PTO Proper Installation Of Safety Interlock Harness Switch Plate under the control panel.
- Page 27 PTO-X Wire Harness Installation (Continued) PTO-X Next, route the (#2) Negative Lead (-) and the Positive Lead (+) of the Wire Harness P#(P0298) to the negative & positive terminal of the mower’s battery. Refer to Figure B for the Wire Harness components, refer to Figure C on the next page for the Wire Harness to mower connection.
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Page 28: Wire Harness Installation
Wire Harness Installation (Continued) PTO-X Figure E... -
Page 29: Impeller Blade Removal/Replacement
PTO-R Impeller Blade Removal/Replacement 3-Blade Impeller To Remove: To access the impeller blade, remove the Blower Cone and Blower Cone Hardware from the Blower Housing (Item#1). Remove the 5/16”-24 x 1-1/4” LH HHCS (Item#3) and (1) Washer (Item#4) (Refer to Figure A). Insert (1) 1/2”-13 x 1”... - Page 30 Impeller Blade Removal/Replacement (cont.) PTO-X 4-Blade Impeller To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1”...
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Page 31: Weight Kit Installation
Weight Kit Installation NOTE: This Assembly Installation is intended for the Right Caster of the mower. Repeat for the Left Caster. Position the Dual Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1). -
Page 32: Exploded Views & Parts List
A2266 PTO-R Assembly / Small Pulley Guard Exploded Parts View... - Page 33 A2194_01 PTO-R Base Assembly Exploded Parts View...
- Page 34 A2194_01 PTO-R Base Assembly Exploded Parts List...
- Page 35 A1137_01 PTO-R Handle Extension Assembly Exploded Parts View...
- Page 36 A2207 PTO-X Mount Arm / Tube Assembly Exploded Parts View...
- Page 37 A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly...
- Page 38 A2058 Gearbox Sub-Assembly...
- Page 39 A2059_01 Clutch Sub-Assembly...
- Page 40 A2057_01 Drive Assembly Exploded Parts View...
- Page 41 A2060_01 Mounted Drive Assembly...
- Page 42 A2039_02 Base Drive Assembly...
- Page 43 A2061_02 Drive Assembly / 4-Blade Impeller...
- Page 44 A2101 Top Assembly / Standard Exploded Parts View...
- Page 45 A2222 Top Assembly / Base Exploded Parts View...
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Page 50: Safety Decals
SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO... -
Page 51: Operating Instructions
SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine. -
Page 52: Lubrication
If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE... -
Page 54: Troubleshooting
Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —... -
Page 55: Notes
Notes... - Page 56 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...