Peco Kubota Z400 Manual
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Peco Kubota Z400 Manual

Pto-x driven-grass collection system
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0514
PTO-X DRIVEN - GRASS
R
R R
COLLECTION SYSTEM
Model# 28131501
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Z400
54" & 60" DECKS
MODEL YEAR:
2016-NEWER
MAINTENANCE
Rev 7 - June 2024

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  • Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 28131501 Z400 54” & 60” DECKS MODEL YEAR: 2016-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0514 Rev 7 - June 2024...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Length of Hose Adjustment - - - - - - - - - - - - - - - - - 18 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Upper Hose Installation - - - - - - - - - - - - - - - - - - - - 18...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Installation For Use

    Section II - INSTALLATION FOR USE Preparation Of Mower Once the Engine Pulley Bushing is attached, align the NOTE: The mower deck PTO belt must be removed Engine Pulley center cutout to the bottom of the Engine from the electric clutch before continuing with the Pulley Bushing.

  • Page 7: Preparation Of Mower

    Preparation of Mower (continued) An Exhaust Diverter will need to be installed on your mower to prevent the exhaust from damaging the PTO Assembly. Attach (1) Exhaust Diverter (Item #1) to the engine exhaust pipe and secure the Exhaust Diverter using (1) Clamp Kit (Item #2).

  • Page 8: Rear Mount Plate Installation

    Rear Mount Plate Installation Before installing the Rear Mount Plate (Item #1), first remove the (3) existing metric fasteners (Item #2) from the mower’s top bumper tube as shown below. Once removed, align the Rear Mount Plate (Item #1) to the mower’s upper bumper tube and loosely reattach the previously removed metric fasteners (Item #2).
  • Page 9 Mount Arm Assembly & Installation (Cont.) Then, install the Receiver Tube Assembly (Item #1) between the Left Bracket / Mount Arm (Item #2) & Right Bracket / Mount Arm (Item #3) by aligning the Tube Assy between the (4) bolt holes of the Left & Right Bracket and position the back of the Receiver Tube Assy onto the Receiver Brace as shown in Figure B.

  • Page 10: Pto Drive Assy

    PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_03), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_03) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 11 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) (Item #1), (1) 3/8”-16 x 1” Carriage Bolt (B) (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...

  • Page 12: Drive Assembly And Belt Installation

    Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK79 Belt P#(M0313) between the Belt Guard and the Idler Mount Assembly.

  • Page 13: Blower Cone Installation

    Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end Once the (2) bolts are tight, tighten the Jam Nuts against of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in the threaded boss as shown in Figure C. Figure A.

  • Page 14: Lower Mount Tube Installation

    Lower Mount Tube Installation Secure the (2) Lower Mount Tubes (Item #1) to the Rear Mount Plate using (2) 5/16”-18 U-Bolts (Item #2) and (4) 5/16”-18 Ny-Flange Lock Nuts (Item #5) PER TUBE. Refer to Figure A. Figure A Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #1) above the Lower Mount Tubes (Item #2) as shown in Figure B.

  • Page 15: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...

  • Page 16: Hinge Kit Assy Installation

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.

  • Page 17: Bag Assy

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.

  • Page 18: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 19: Safety Interlock Wiring Harness Installation

    Wire Harness Installation WARNING With the operator’s seat lifted, position the PTO Switch Mount P#(B1029_01) on the fender to the left of the To Prevent Serious Injury- operator’s seat. Refer to Figure A. Proper Installation Of Safety Interlock Harness Is Mandatory. Please Check That All Interlock Figure A Points Work Correctly Once Installed.
  • Page 20 Wire Harness Installation (Continued) Next, route the Negative Lead (-) and the Positive Lead (+) of the Wire Harness P#(P0298) (Refer to Figure C) to the negative & positive terminal of the mower’s battery. Then, disconnect the mower’s clutch connector and interconnect with the Wire Harness’ Clutch Connection Jumper. Be sure to identify and pick the correct Jumper depending on your mower’s clutch connection type.
  • Page 21 Wire Harness Installation (Continued) Figure E...

  • Page 22: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5). Gradually thread each bolt evenly into the Taper-Lock Bushing, forcing the blade to break-away from the Taper-Lock Bushing.

  • Page 23: Weight Kit Installation

    Weight Kit Installation Position the Dual Weight Bracket Base (Item #2) under the caster tubing w/ opening towards caster fork. Then, position the Weight Bracket Clamp (Item #3) on top of the caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item #3) to the holes in the Dual Weight Bracket Base (Item #2). Loosely fasten the Weight Bracket Clamp (Item #3) to the Weight Bracket Base (Item #2) using (4) 5/16"-18 x 3"...

  • Page 24: Exploded Views & Parts List

    A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly...
  • Page 25 A2058_01 Gearbox Sub-Assembly Exploded Parts View...
  • Page 26 A2059_02 Clutch Sub-Assembly Exploded Parts View...
  • Page 27 A2057_02 Drive Assembly Exploded Parts View...
  • Page 28 A2060_02 Mounted Drive Assembly Exploded Parts View...
  • Page 29 A2039_03 Base Drive Assembly Exploded Parts View...
  • Page 30 A2061_03 Drive Assembly / 4 Blade Impeller Exploded Parts View...
  • Page 31 A1158 Top Assembly w/ PECO Logo Exploded Parts View...
  • Page 32 A1157 Top Assembly w/ Dual Latch Exploded Parts View...
  • Page 33 A2223 Top Assembly Base Model Exploded Parts View...

  • Page 35: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...

  • Page 36: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS Disengagement Of The PTO Assembly General Safety A. To disengage the PTO assembly, move Bagger PTO Only qualified people familiar with this operator’s manual switch to the off position. and the mower’s operator’s manual should operate this machine.

  • Page 37: Lubrication

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 39: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 40 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

This manual is also suitable for:

28131501

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