Peco 28131502 Operator's Manual

Pto-x driven - grass collection system for kubota z700 series

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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0537
PTO-X DRIVEN - GRASS
R
R R
COLLECTION SYSTEM
Model# 28131502
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Z700 Series
60" DECKS
MODEL YEAR:
2018-NEWER
MAINTENANCE
Rev. 5.1 - Oct 2020

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Summary of Contents for Peco 28131502

  • Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 28131502 Z700 Series 60” DECKS MODEL YEAR: 2018-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0537 Rev. 5.1 - Oct 2020...
  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Blower Cone Installation - - - - - - - - - - - - - - - - - - - 20 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Boot Kit Assy &...
  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.
  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.
  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.
  • Page 6: Preparation Of Mower

    Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur.
  • Page 7 Preparation of Mower (Continued) Before beginning installation, remove the mower’s pre-existing hardware on the mower’s rear frame bumper along with the mower’s fuel tank guard. Refer to Figure G. Then, loosen, but do not remove, the bolts on both side of the rear frame tubing shown in Figure I. This will allow for an overall easier Unit Installation.
  • Page 8: Rear Mount Plate Installation

    Rear Mount Plate Installation Preparations: Before the installation of the Rear Mount Plate, it is important to note the hardware that will be replaced. Refer to the Figures below. Figure A Top Rear View Replace Hardware Figure B Rear View Replace Hardware...
  • Page 9 Rear Mount Plate Installation (Continued) Note: It is recommended to not tighten all hardware until the Mount Arm / Top Bracket has been installed so the parts could be easily positioned and aligned. To install the Rear Mount Plate (Item #1), position the Rear Mount Plate to the rear of the mower’s bumper and align the slots to the bolt holes.
  • Page 10: Top Bracket / Mount Arm Installation

    Top Bracket / Mount Arm Installation To install the Top Bracket / Mount Arm (Item #1), position and align the Top Bracket below the Right Main Frame Leg and under the mower’s rear frame tube. Secure the Top Bracket to the mower by loosening and replacing the hardware used to secure the Right Main Frame Leg;...
  • Page 11: Bottom Bracket / Mount Arm Installation

    Bottom Bracket / Mount Arm Installation To install the Bottom Bracket / Mount Arm (Item #1), position and align the Bottom Bracket under the Top Bracket. Align the bolt holes of the Bottom Bracket to the those located on the mower’s rear bumper. Refer to Figure A. Secure the left of the Bottom Bracket to the mower by using (1) 1/2”-13 x 1-1/2”...
  • Page 12: Mount Arm / Tube Assy Installation

    Mount Arm / Tube Assembly Installation Position and place the Mount Arm / Tube Assembly (Item #3) between the Top Bracket (Item #1) and Bottom Bracket (Item #2). Make sure the back of the Mount Arm / Tube is resting against the bottom tab of the Top Bracket. Secure the Mount Arm / Tube to the Top and Bottom Bracket by using (4) Grade 5 3/8”-16 x 3-1/2”...
  • Page 13: Lower Mount Tube Installation

    Lower Mount Tube Installation Secure (2) Lower Mount Tubes ( Item #1) to the Rear Mount Plate using (2) 5/16”-18 x 2” x 2-1/2” U-Bolt ( Item #2) and (4) 5/16”-18 Ny-Flange Locknuts ( Item #3) PER TUBE. Allow the Lower Mount Tubes to rest on the tabs of the Rear Mount Plate.
  • Page 14: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...
  • Page 15: Even Bag Fill Adjustment

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.
  • Page 16: Hinge Kit Assy Installation

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.
  • Page 17: Bag Assembly Installation

    PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_01), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 18 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...
  • Page 19: Drive Assembly & Belt Installation

    Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK79 Belt P#(M0313) between the Belt Guard and the Idler Mount Assembly.
  • Page 20: Blower Cone Installation

    Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end Once the (2) bolts are tight, tighten the Jam Nuts against of (2) 5/16”-18 x 1-1/2” HHCS P#(K1157) as shown in the threaded boss as shown in Figure C. Figure A.
  • Page 21 Boot Kit Assembly & Installation (Continued) To install the Boot to the mower deck, position the Boot to the deck discharge opening and rotate the Boot so that the tabs of the Boot Plate are horizontal and parallel with the deck. Refer to Figure B. With the discharge chute up, align and slide the tabs of the Boot Plate under the discharge chute and rotate the boot back to its original position.
  • Page 22: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a 8” Hose Clamp P#(J0080) over both ends of the them on your machine.
  • Page 23: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement Tips on removing impeller blade; To gain impeller blade (#1) access, first remove the 1 - Try carefully hitting the base of the impeller blade blower cone (#2) from the blower housing, located on (#1), between each vein (#12), with a rubber mallet to the PTO assembly P#(A1821), by removing two blower loosen the taper-lock bushing hold.
  • Page 24: Wire Harness Installation

    WARNING To Prevent Serious Injury- Proper Installation Of Safety Interlock Harness Is Mandatory. Please Check That All Interlock Points Work Correctly Once Installed. Wire Harness Installation (1) 1/4”-20 x 1/2” HWHTCS (1) 1/4”-20 Ny-Flange Lock Nut With the operator’s seat lifted, position the PTO Switch Mount P#(B1029_01) on the fender to the left of the operator’s seat.
  • Page 25 Wire Harness Installation (Continued) Next, route the Negative Lead (-) and the Positive Lead (+) of the Wire Harness P#(P0298) (Refer to Figure C) to the negative & positive terminal of the mower’s battery. Then, disconnect the mower’s clutch connector and interconnect with the Wire Harness’ Clutch Connection Jumper. Be sure to identify and pick the correct Jumper depending on your mower’s clutch connection type.
  • Page 26 Wire Harness Installation (Continued) Figure E...
  • Page 27: Weight Kit Installation

    Weight Kit Installation Position the Dual Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1). Loosely fasten the Weight Bracket Clamp (Item#2) to the Weight Bracket Base (Item#1) using (4) 5/16"-18 x 3"...
  • Page 28 A2207 Mount Arm / Tube Assembly...
  • Page 29 A2092 Idler Arm Assembly Item # Part # Desc. Qty. A2070_01 Idler Arm Weldment K1467 Flat Washer M6 x 12mm OD J0801 1/4"-28 Zirc Fitting A2067_02 Idler Mount Assembly Item # Part # Desc. Qty. B0958_02 Idler Mnt Pl K2038 Ny-Flange Lock Nut 3/8"-16 K1463 Flat Washer .720 ID x 1.500 OD x .250 T...
  • Page 30: Exploded Views & Parts List

    A2058 Gearbox Sub-Assembly...
  • Page 31 A2059_01 Clutch Sub-Assembly...
  • Page 32 A2057_01 Drive Assembly Exploded Parts View...
  • Page 33 A2060_01 Mounted Drive Assembly...
  • Page 34 A2039_02 Base Drive Assembly...
  • Page 35 A2061_02 Drive Assembly / 4-Blade Impeller...
  • Page 36 A1158 Top Assembly w/ PECO Logo Exploded Parts View...
  • Page 37 A1157 Top Assembly w/ Dual Latch Exploded Parts View...
  • Page 38 A2223 Top Assembly Base Model Exploded Parts View...
  • Page 40: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...
  • Page 41: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine.
  • Page 42: Lubrication

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...
  • Page 44: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 45 NOTES...
  • Page 46 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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