1-6. Electrical Installation; General; Tb-1, Tb-2 Wiring - Moog DigiPack Ⅱ Installation, Maintenance And User Manual

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DigiPackⅡ Manual, Installation and Maintenance

1-6. ELECTRICAL INSTALLATION

GENERAL

1-6-1.
Electrical installation includes several phases of work:
A) mounting the DigiPackⅡin a suitable location
B) determining the correct phasing so the servovalve, tooling position transducer and, possibly,
accumulator position transducer may be connected to the DigiPackⅡ
C) determining the blow molding machine interface interaction with the DigiPackⅡand then
wiring the machine-DigiPackⅡinterface
D) connect the DigiPackⅡto electrical power supply from the stable 24VDC
DigiPackⅡ MOUNTING
The DigiPackⅡmust be mounted in a location free of vibration, with protection from the environment and
most important, located in a position allowing the operator and setup man easy visual and physical access.
It is recommended that the mounting be on a swing out panel allowing easy access to the front and back
sides of the DigiPackⅡ.
Mounting information is shown in "
All wiring from the DigiPackⅡmust be shielded. The shield is to be grounded to the DigiPackⅡ
ground at the DigiPackⅡonly Any other ground paths may cause damage.

TB-1, TB-2 WIRING

1-6-2.
The wire size for TB-1 and TB-2 are able to use AWG26 - 14, and required using Solder less Pin type
terminal
TB-1 provides the interface between the DigiPackⅡand the servovavle, die gap sensor, accumulator po-
sition sensor. TB-1 also provides outputs to optional customer monitors MFB Valve current, EFB spool
monitor, DCDT input voltage, Accumulator voltage, Position command, these signals can be select at set-
ting display (See 2-4-8. ). A schematic of TB- 1 is shown as "
Figure 1-20
in the table, "
Phasing definitions for the servovalve, die gap position and accumulator position (if used) transducers are
Figure 1-18
given in "
".
Some connections to TB-1 are shown in parenthesis, (), in "
alternate connection possibilities result from particular directions of motion or phasing determined during
the design of the mechanical installation. Phasing requires that a defined direction of motion of the tooling
actuator will result from TB-1-1 being negative with respect to TB-1-2; that the output voltage of the die
gap position transducer be positive or negative when the die gap is moving in a specific direction; and that
the accumulator position transducer output voltage direction be defined when the accumulator is ejecting
molten plastic into the die head. Terminal TB-2 is using the external power supply to isolate logic inputs,
Figure 1-22
"
", TB-2 functions are outlined in "
© MOOG 2010
This document is subject to MOOG INTELLECTUAL AND PROPRIETARY INFORMATION LEGEND . The details are on page II.
Figure 1-17
". Brackets providing simple panel mounting are included.
".
Figure 1-23
Figure 1-19
" and TB-1 functions are outlined
Figure 1-19
". The parenthesis, (), indicate
".
18
MRJ04410

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Do you have a question about the DigiPack Ⅱ and is the answer not in the manual?

Questions and answers

Elvis
April 14, 2025

How..to set up the..Digi pack 2 on machine

1 comments:
Mr. Anderson
April 14, 2025

To set up the Moog DigiPack II on a machine, follow these key steps:

1. Installer Requirements: The installer must be familiar with electrical wiring, hydraulic plumbing, basic metal work, and have some understanding of the blow molding process. Use of test instruments like a digital voltmeter is also required.

2. Mechanical Installation:
- Install and adjust tooling and die gap actuators.
- Mount the servovalve and manifold.
- Install the hydraulic cylinder and ensure it meets customer specifications.
- Measure and set accumulator position.
- Ensure proper filtration and install filters.
- Connect the hydraulic power supply and follow startup instructions.
- Implement contamination control.

3. Electrical Installation: Follow the manual's guidance for electrical connections.

4. Software Update (if needed):
- Power off DigiPack II and remove the SD card.
- Save the “DIGIPK2.FWM” file to the SD card using a PC.
- Reinsert the SD card and power on the unit.
- Press “X10” and “Cursor Down” keys simultaneously during startup.
- Wait for the “Updating firmware……” message.
- Confirm update by checking the software version on the startup display.

5. Calibration and Setup:
- Set accumulator working stroke, shot size, and end position.
- Interface DigiPack II with the machine’s PLC for motion control.

Proper installation following the manual ensures reliable long-term operation.

This answer is automatically generated

Elvis
April 14, 2025

The shot size is to short and the Digi pack to is not in command..

1 comments:
Mr. Anderson
April 14, 2025

If the shot size is too short and the Moog DigiPack II is not functioning properly, turn the Entry Knob clockwise to increase the Shot Size value on the LCD display. Then press the Set button to make the change permanent.

This answer is automatically generated

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