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Moog DigiPack 2 Parison Controller Manuals
Manuals and User Guides for Moog DigiPack 2 Parison Controller. We have
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Moog DigiPack 2 Parison Controller manual available for free PDF download: Installation, Maintenance And User Manual
Moog DigiPack 2 Installation, Maintenance And User Manual (87 pages)
Brand:
Moog
| Category:
Controller
| Size: 3.27 MB
Table of Contents
Table of Contents
4
1 Digipackⅱ Manual, Installation and Maintenance
8
Change from J141-214
8
1-2. Introduction
9
General Description
9
Figure 1-1 Basic Continuous Blow Molding Machine Control Diagram
10
WHO CAN INSTALL the Digipackⅱ
11
Figure 1-2 Basic Accumulator Machine Control Diagram
11
Installation Time
12
Software Update
12
Figure 1-3 SD Card
12
Figure 1-4 Start up Display
12
Backup Battery
13
Display Limited Indication Protection
13
Figure 1-5 Limit Level Set
13
1-3. Digipackⅱ SPECIFICATION
14
1-4. Check List
15
Installation Check List
15
1-5. Mechanical Installation
16
General
16
Figure 1-6 die Gap Tooling Actuator Installation
16
Figure 1-7 die Gap Tooling Actuator
16
Tooling Adjustment
17
Figure 1-8 Actuator - die Gap Tooling Mechanical Adjustment
17
Figure 1-9 Tooling Adjustment Mechanism
17
Moog die Gap Tooling Actuators
18
Cylinder Installation
19
Customer Supplied Cylinder Requirements
19
Figure 1-10 Typical Cylinder Installation
19
Manifold
20
Servovale Mounting
20
Tooling Adjustment
20
Figure 1-11 G631-XXX Servovalve
20
Accumulator Position Measurement
21
Installation Requirements
21
Figure 1-12 Typical Linear Potentiometer
21
Figure 1-13 B82000 Potentiometer Installation
21
The Importance of Filtration
22
Filter Installation
22
Figure 1-14 High Pressure Filter
22
Hydraulic Power Supply
23
Hydraulic Power Supply Start up Instructions
23
Figure 1-15 Hydraulic Power Supply
23
Contamination Control
24
Figure 1-16 Flow Pressure Filter
24
1-6. Electrical Installation
25
General
25
Tb-1, Tb-2 Wiring
25
Communication and Ssi Snsor Wiring
26
Figure 1-17 Digipackⅱ Installation Drawing
27
Figure 1-18 Servovalve and Transducer Phasing
28
Figure 1-19 TB-1 Connections
28
Figure 1-20 TB-1 Functions
29
Figure 1-21 TB-2 Connection with Internal Logic Supply
30
Figure 1-22 TB-2 Connection with External Logic Supply
30
Figure 1-23 TB-2 Functions
31
Tb-2 I/O Circuitry
32
Figure 1-24 Input Use External Power Supply
32
Figure 1-25 Input Use Internal Power Supply
32
Figure 1-26 Output Use External Power Supply
32
Figure 1-27 Output Use Internal Power Supply
32
Noise and Ground Isolation
33
Figure 1-28 Power Supply Connections
33
Figure 1-29 Accumulator Machine Timing Chart
34
Figure 1-30 Continuous Machine Timing Chart
35
1-7. Tooling System Setup
36
General
36
MACHINE SETTINGS (F4+Set)
36
Figure 1-31 Machine Setting Display (F4+Set)
37
Figure 1-32 Machine Setting Functions
37
Figure 1-39 Back
37
MACHINE SETTING (F4+Set) FUNCTION
38
Digipackⅱ FRONT PANEL
39
Figure 1-33 Digipackⅱ Front Panel
39
Set up Procedure
41
Figure 1-34 Tooling SET up Mode
41
Dcdt / Ssi Setup
42
Figure 1-35 die Converge/Diverge Setup
42
Figure 1-36 die Gap Setup
42
Figure 1-37 DCDT Noise Filter
43
Figure 1-38 die Gap Span Setting
44
Gain Setup
45
Figure 1-40 Gain
45
Figure 1-41 die Gap System Gain Setting
45
Accumulator Machine Setup
46
Figure 1-42 Accumulator Setup
46
Figure 1-43 EMPTY Accumulator Set up
46
Figure 1-44 FULL Accumulator Set up
47
Figure 1-45 Extrusion Fixed
47
Figure 1-46 Filling Fixed
47
Figure 1-47 Extrusion Fixed, Filling Fixed, Unit, Accumulator Stroke and Back
48
2 Digipackⅱ Manual, User
49
2-1. Introduction
49
2-2. Parison Control
50
History
50
Parison Programming Benefits
50
Continuous Extrusion Machines
50
Accumulator Machines
51
Parison Programming Benefits
51
Figure 2-1 Section of an Un-Programmed Parison and the Resulting Container Walls
51
Figure 2-2 Section of a Programmed Parison and the Resulting Container Walls
51
With Accumulator Blow Molding Machines
52
With Continuous Blow Molding Machines
52
Parison Mold Alignment
53
Figure 2-3 Poor Vertical Alignment between the Parison and the Mold
53
Figure 2-4 Good Vertical Alignment between the Parison and the Mold
53
2-3. man Machine Interface
55
Operators Controls
55
Figure 2-5 Digipackⅱfront Panel
55
Input Function Selection and Value
56
Lcd (Liquid Crystal Display)
57
Figure 2-6 LCD Display
57
The Screens
58
Input Method
58
Figure 2-7 F1: Profile Mode Screen
58
F1: Profile Mode
59
Figure 2-8 Profile Mode Screen
59
Figure 2-9 0%Weight Change
62
Figure 2-10 (-)23.3% Weight Change
62
Figure 2-11 0% Range H
63
Figure 2-12 (+)32.8% Range H Change
63
Figure 2-13 0% Range L
64
Figure 2-14 (-)10.0% Range L
64
F2: Marker Mode
65
Figure 2-15 Marker Mode Screen
65
Figure 2-16 Slope Timing
65
F3: File Mode
67
Figure 2-17 F3: File Mode Selection Screen
67
Figure 2-18 Select SAVE
67
Figure 2-19 File Description Data
68
Figure 2-20 File Description Data
68
Figure 2-21 File Description Data
68
Figure 2-22 Edit File Name
69
Figure 2-23 Change File Number
69
Figure 2-24 Initial Load Screen
70
Figure 2-25 Load a File
70
F4: Monitor Mode
71
Figure 2-26 F4: Monitor Mode Screen
71
F5: Data Display Mode
72
Figure 2-27 Data Display Screen a
72
Figure 2-28 Data Display Screen B
72
Figure 2-29 Data Display Screen C
72
F1+Set: Set up Mode
73
F2+Set Analog Monitor
73
Figure 2-30 F1 + SET: Setup Screen
73
Figure 2-31 F2 + SET: Analog Monitor Screen
73
F3+Set File Delete and Backup/Restore
74
Figure 2-32 F3 + SET: File Delete and Backup
74
Figure 2-33 File Delete
75
F4+Set: Machine Setup
76
F5+Set: Communication Mode
76
Figure 2-34 F4 + SET: Machine Setup Screen
76
Figure 2-35 F5 + SET: Communication Mode Screen
76
2-5. Communication Protocol
78
Rs422 Communication Specification
78
Profile
78
Wave
80
Monitor
80
Information Data
81
Other
82
Error Code
83
2-6. Profile Data List
83
2-7. Setting up
85
Objective
85
Die Gap Tooling Setup
85
Preliminary Set up
86
Initial Trials
87
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