SMC Networks ITV1000-IL Series Operation Manual

Io-link/electro-pneumatic regulator
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ITV2-OM00145
Document :
PRODUCT NAME
IO-Link/ELECTRO-PNEUMATIC REGULATOR
MODEL / Series / Product Number
ITV1000/2000/3000/2090-IL series

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Summary of Contents for SMC Networks ITV1000-IL Series

  • Page 1 ITV2-OM00145 Document : PRODUCT NAME IO-Link/ELECTRO-PNEUMATIC REGULATOR MODEL / Series / Product Number ITV1000/2000/3000/2090-IL series...
  • Page 2: Table Of Contents

    CONTENTS Contents Safety instructions Handling precautions Wiring method IO-Link Specifications Setting using buttons Key locking function Setting of min. pressure, max. pressure Reset function Error indicating function Detail setting mode Gain setting Sensitivity setting Zero clear Initialize LED display Maintenance - 1 -...
  • Page 3: Safety Instructions P2

    E/P Regulator Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 4 E/P Regulator Safety Instructions Caution 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 5: Handling Precautions P4

    Handling precautions Caution If the power supply to this product is turned off due to a power failure during normal operation, the output on the secondary side will be held and air will flow continuously. If supply pressure to this product is interrupted or shut off, while the power is still on, the internal solenoid valve will continue to operate and a humming noise will be generated.
  • Page 6 Caution Take the following steps to avoid malfunction due to noise. 1. Install a line filter etc. to the AC power line to reduce / eliminate power supply noise. 2. Avoid malfunction due to noise by installing this product and its wiring away from strong electric fields, such as those of motors and power cables, etc.
  • Page 7: Wiring Method P6

    Wiring method Caution ① Proceed carefully, as incorrect wiring can cause damage. ② Use DC power supply with sufficient capacity and a low ripple. ③ Turn off the power supply to remove and insert the connector. ④ Never turn the right angled type connector as it is not designed to turn. Brown Power supply(L+)...
  • Page 8: Io-Link Specifications P7

    IO-Link Specifications ■Outline of IO-Link functions 〇 Communication Function This product can check the pressure adjustment and diagnostic information using cyclic data communication via the IO-Link system. 〇 Product status monitoring function This function monitors the product status via the IO-Link communication. - Multiple errors (e.g.
  • Page 9 ■Process data Process data is the cyclic data which is exchanged periodically between the base module and device. Process data consists of PD_IN (process data input); 4 BYTE and PD_OUT (process data output); 2 BYTE as shown below. The process data of this product is Big-Endian type. When the transmission method of the upper communication is Little-Endian type, the BYTE order will be changed.
  • Page 10 Diagnostic information This product can detect the device error by diagnostic Bit in the process data. BYTE Abnormal Warning Notifi Disabled SSC1 Value cation Bit offset Details Item 1: Output pressure value is within +/-10% of the target SSC1 value. 0: Other than the above case. Disabled Vacant.
  • Page 11 Process data output: 2 BYTE (base module --> device (ITV)) The product adjusts the pressure to the set value. BYTE (16Bit) Value Set pressure value. * Data is adjustable up to 120%F.S. (Max. guaranteed output pressure accuracy is 100%F.S.) Pressure setting mode The pressure can be set by sending input data from the base PLC to the regulator where the full span is 12-Bit.
  • Page 12 ● Data storage The data storage function stores the IO-Link device parameter settings to the IO-Link master. If the index and sub-index of a single parameter of an electro-pneumatic regulator are specified (changed) and the parameters are uploaded (stored) to the IO-Link base data storage server, the system command "ParamDownloadStore"...
  • Page 13 ISDU parameters ISDU Data Access Index Parameter name storage Value (decimal Subindex number) For more details, refer 0x0002 System to "System command." Command (Page 13) For more details, refer 0x000C Device Access to "Device access lock (12) Locks parameter." (Page 14) 0x0010 Vendor Name SMC Corporation...
  • Page 14 System command (Index 2) In the ISDU index 0x002 System Command, the command shown in the table below will be issued. The button of each system command is displayed on the IO-Link setting tool (excluding "Param Download Store"). Click the button to send the system command to the E-P regulator. This is system command configuration.
  • Page 15 Device access lock parameter (Index 12) Refer to device access lock conditions below. Data type: 16 Bit Record Value Details Key lock de-activated, DS lock de-activated (initial value) Key lock de-activated, DS lock Key lock, DS lock de-activated Key lock, DS Lock Key-lock: Performs the key lock using button operation.
  • Page 16 Product individual parameters Index Data Data Access Parameter Initial (decimal type storage Details Subindex name value number) Pressure control setting when an IO-Link communication error occurs. 0x41 Hold/clear When {0} is set, output (65) pressure is cleared. When {1} is set, output pressure is held.
  • Page 17 0x41 Parameter index Parameter name Hold/Clear setting Function Sets the output setting when communication error occurs. 0: Exhaust completely (Clear). 1: Output pressure is maintained (Hold). Default value: Clear 0x41 Value Setting Clear Hold * indicates the initial shipping value. 0x42 Parameter index Parameter name...
  • Page 18 0x43 Parameter index Parameter name Sensitivity tuning function Changing the sensitivity will change the pressure correction operation near Function the set pressure point. When the sensitivity is increased, hunting may occur. When the sensitivity is decreased, hunting will be reduced, but the pressure correction will be reduced, so there may be a moderate pressure instability.
  • Page 19 0x46(Zero adjusting), 0x47(Span adjusting) Parameter index Parameter name Zero adjusting , Span adjusting Zero adjusting (hereinafter referred to as F_1) corresponds to set the Function minimum pressure, Span adjusting (hereinafter referred to as F_2) to set the maximum pressure. F_1 and F_2 have setting ranges of 0-90%F.S. and 10-120%F.S., respectively.
  • Page 20 F_2=0x0999(60%) F_1=0x0665(40%) Process data(Input) The set pressure output 50% when the process date input 50% 120% F_1=0x0666(40%) F_2=0x0800(50%) 100% F_1=0x0665(40%) F_2=0x0800(50%) 100% 120% Process data(Input) The set pressure output 45% when the process date input 50% Fig.3 F_1 and F_2 usage example - 19 -...
  • Page 21 Parameter index 0x48 (energizing time) Parameter name Energizing time Displays the accumulated energizing time of the electro pneumatic regulator. Function Please note that the number indicates hours and is refreshed every hour. Bit 31 to 0 Value If the Bit are 1111 1111 1111 1111 1111 1111 1111 1111, this indicates approximately 4 billion hours.
  • Page 22: Setting Using Buttons P21

    Setting using buttons Caution ① If the incorrect key is pressed or incorrect information is displayed during setting, power must be shut off and the procedure started again. ② It is recommended that the settings are changed without supply pressure. The product operates immediately maximum and minimum pressures are set and the S-key is pressed.
  • Page 23: Key Locking Function P22

    Key locking function Caution The key lock function is preserved in the EEPROM (non-volatile memory). Its settings are reflected even after power cycling. (The key lock is deactivated by default at shipment). This setting interlocks with the key lock for the IO-Link parameter: Device access lock (Index 12) and can also be set via IO-Link.
  • Page 24: Setting Of Min. Pressure, Max. Pressure P23

    Setting of min. pressure, max. pressure Interlocking with an IO-Link parameter. Key operation LED Display (1) Deactivate the key lock if necessary (see page 22). (2) Press S-key ⇔ Set the minimum pressure by using the △ (displayed alternately) and ▽ keys. *Adjusting range: Refer to note 1 to 6 (4) Press S-key ⇔...
  • Page 25: Reset Function P24

    Reset function Clears the minimum and maximum pressure settings. This function is the same as the function via IO-Link. Operation Key operation LED Display (1) Deactivate the key lock if necessary (see page 22). Press the △ and ▽ keys simultaneously (current) pressure is displayed for 3 seconds or more.
  • Page 26: Error Indicating Function P25

    Error indicating function Error Contents of error Countermeasure name display Over range Reduce input signal to within the Input signal exceeds the rated rated range and restart the value range. input signal power supply. Please execute "initialize (refer to P30)" when ITV do not operate normally after restarting Reading or writing errors the power supply.
  • Page 27: Detail Setting Mode P26

    Detail setting mode Key operation and LED display (1) Deactivate the key lock if necessary (see page 22). (2) Press S-key for 2 seconds or more. ⇔ (displayed alternately) △ key Press S-key ↑ ▽ key To "GAIN" (refer to P27) ↓...
  • Page 28: Gain Setting P27

    Gain setting Interlocked with the IO-Link parameter. Normal operation does not require the adjustment of gain. This product can change the response with this gain setting. When the gain is changed to larger, the response become quickly, but there is a possibility that stability is lost.
  • Page 29: Sensitivity Setting P28

    Sensitivity setting Interlocked with the IO-Link parameter. Normal operation does not require the adjustment of sensitivity. When the sensitivity is changed, the correction operation of pressure changes. When the sensitivity is changed to sharp, the hunting of pressure might be occurred. And, when the sensitivity is changed to dull, there is a possibility that staggering of gradual pressure occur, because the pressure correction become lower.
  • Page 30: Zero Clear P29

    Zero clear This function is the same as the function via IO-Link. The display can be set to zero again by executing "zero clear". When "zero clear" is executed with residual pressure in the secondary piping, the pressure is assumed to be zero. Please execute the operation of "zero clear" with the supply pressure is intercepted, and the piping of the second side removed.
  • Page 31 Initialize This function is the same as the function via IO-Link. "Initialize" is a function to return all the settings that the internal control constant are included to an initial value. Please execute "initialize" only when the error is displayed and this product doesn't operate at all. Please execute the "reset"...
  • Page 32 LED display The meaning of LED indications are as shown in the table below. Items Flashing Communication Normal Communication POWER EEPROM error (normal operation) system error / Stop the power supply. IO-Link IO-Link communication is COMMUNICATION communication is Stop the power supply. not established established (SIO mode)

This manual is also suitable for:

Itv2000-il seriesItv3000-il seriesItv2090-il series

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