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SMC Networks ITV Series Manual

SMC Networks ITV Series Manual

Electro-pneumatic regulator
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SMC REGULATOR
ITV2000
Series
With a simplified high-density circuit
board design, an extremely compact
size has been achieved.
Series ITV1000
Controls air pressure steplessly in
proportion to an electric signal.
Series ITV2000
Controls air pressure steplessly in
proportion to an electric signal.
Series ITV3000
Controls air pressure steplessly in
proportion to an electric signal.
Series ITV209
Controls vacuum pressure steplessly
in proportion to an electric signal.
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Electro-pneumatic Regulator
Electronic Vacuum Regulator
Series
Series
Model
ITV0000
ITV001
ITV003
ITV005
ITV009
ITV101
ITV103
ITV105
ITV201
ITV203
ITV205
ITV301
ITV303
ITV305
ITV209
ITV
Regulating pressure range
0.001 to 0.1 MPa
0.001 to 0.5 MPa
0.001 to 0.9 MPa
–1 to –100 kPa
0.005 to 0.1 MPa
0.005 to 0.5 MPa
0.005 to 0.9 MPa
0.005 to 0.1 MPa
0.005 to 0.5 MPa
0.005 to 0.9 MPa
0.005 to 0.1 MPa
0.005 to 0.5 MPa
0.005 to 0.9 MPa
–1.3 to –80 kPa
Port size
Page
Built-in
One-touch fitting
Metric size: ø4
14-8-2
Inch size: ø5/32
1/8, 1/4
14-8-14
1/4, 3/8
14-8-14
1/4, 3/8, 1/2
14-8-14
1/4
14-8-30
14-8-1
F.R.L.
AV
AU
AF
AR
IR
VEX
AMR
ITV
IC
VBA
VE„
VY1
G
PPA
AL

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Summary of Contents for SMC Networks ITV Series

  • Page 1 SMC REGULATOR Electro-pneumatic Regulator ITV2000 Electronic Vacuum Regulator Series F.R.L. Series Model Regulating pressure range Port size Page Series ITV0000 „ ITV001 0.001 to 0.1 MPa With a simplified high-density circuit board design, an extremely compact Built-in size has been achieved. „...
  • Page 2 Compact Electro-pneumatic Regulator ITV0000 Series Compact With a simplified high-density circuit board design, an extremely compact size has been achieved. Lightweight Realizes space-savings and í reduction of weight for manifold use. Cable connectors Straight type and right angle type are available. Stations can easily be Straight type Right angle type...
  • Page 3: How To Order

    Compact Electro-pneumatic Regulator ITV0000 Series How to Order F.R.L. For single unit and single unit for manifold ITV00 1 0 Pressure range Power supply voltage 0.1 MPa Cable connector (Option) 24 VDC ±10% 0.5 MPa Without cable connector ∗ 12 to 15 VDC 0.9 MPa Straight type 3 m ∗...
  • Page 4: Specifications

    ITV0000 Series Specifications Model ITV001 ITV003„ ITV005 ITV009 Min. supply pressure Set pressure +0.1 MPa Set pressure –1 kPa Max. supply pressure 0.2 MPa 1.0 MPa –101 kPa Regulating pressure range 0.001 to 0.1 MPa 0.001 to 0.5 MPa 0.001 to 0.9 MPa –1 to –100 kPa /min(ANR) /min(ANR)
  • Page 5: Working Principle

    ITV0000 Series Compact Electro-pneumatic Regulator Working Principle When the input signal rises, the air supply soloenoid valve q turns ON. Due to this, part of the supply pressure passes through the air supply solenoid valve q and changes to output pressure. This product pressure feeds back to the control circuit r via the pressure sensor e.
  • Page 6 ITV0000 Series Series ITV001„ Linearity, Hyteresis Repeatability With 50% of signal input Return –0.2 –0.4 –0.5 –0.6 –0.8 –1 –1 Input signal (%F.S.) Count Pressure Characteristics Flow Characteristics Set pressure: 0.05 MPa Supply pressure: 0.2 MPa 100 kPa 80 kPa 60 kPa Return 40 kPa...
  • Page 7 ITV0000 Series Compact Electro-pneumatic Regulator Series ITV005„ Linearity, Hyteresis Repeatability With 50% of signal input Return –0.2 F.R.L. –0.4 –0.5 –0.6 –0.8 –1 –1 Input signal (%F.S.) Count Pressure Characteristics Flow Characteristics Set pressure: 0.45 MPa Supply pressure: 1.0 MPa 1000 900 kPa 800 kPa...
  • Page 8 ITV0000 Series Dimensions For Single Unit L-bracket (Option) Flat bracket M8 x 1 (Option) Cable connection thread Port Location ITV00 ITV009 Note) When useing under the Note) conditions equivalent to Breathing hole IP65, connect the fitting (M3 x 0.5) or tube to the bleed hole SUPz OUT port SUP, VAC port...
  • Page 9 ITV0000 Series Compact Electro-pneumatic Regulator Dimensions Single unit for manifold F.R.L. M8 x 1 Cable connection thread Note) Breathing hole (M3 x 0.5) OUTx OUT port (ø4, ø5/32") VE„ 18.5 Note) When useing under the conditions equivalent 26.5 to IP65, connect the fitting or tube to the bleed hole prior to use.
  • Page 10 ITV0000 Series Dimensions Manifold 4-M3 x 0.5 thread depth 3 Mounting hole Port Location ITV00 ITV009 Note) Stations are counted starting from the D side. D side U side 2 ····stations 3 (8) Dimensions in inch are noted in parentheses. SUP, VACzport ø...
  • Page 11 ITV0000 Series Compact Electro-pneumatic Regulator Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions. Handling Air Supply Caution Caution 1. Install an air filter near this product on the supply 1.
  • Page 12 Electro-pneumatic Regulator ITV1000/2000/3000 Series F.R.L. Stepless control of air pressure proportional to an electrical signal ITV1000 ITV2000 ITV3000 ∗ ∗ ∗ 200 /min (ANR) 1500 /min (ANR) 4000 /min (ANR) w l y t y p e i s n e 2 0 0 / m i n e r i e s .
  • Page 13: Standard Specifications

    Electro-pneumatic Regulator ITV1000/2000/3000 Standard Specifications ITV101 ITV103 ITV105 Model ITV201 ITV203 ITV205 ITV301 ITV303 ITV305 Minimum supply pressure Set pressure +0.1 MPa Maximum supply pressure 0.2 MPa 1.0 MPa Note 1) Set pressure range 0.005 to 0.1 MPa 0.005 to 0.5 MPa 0.005 to 0.9 MPa Voltage 24 VDC ±...
  • Page 14 ITV1000/2000/3000 Series Electro-pneumatic Regulator Standard Combination Combination Combinations specifications possible not possible ∗ ITV10 models are not applicable. Applicable model REGULATOR r Spacer ITV20 Specifications ITV20 ITV30 ITV2000 Set pressure max. 0.1 MPa Set pressure max. 0.5 MPa Set pressure max. 0.9 MPa F.R.L.
  • Page 15 ITV1000/2000/3000 Series Working Principle When the input signal rises, the air supply solenoid valve q turns ON, and the exhaust solenoid valve w turns OFF. Therefore, supply pressure passes through the air supply solenoid valve q and is applied to the pilot chamber e. The pressure in the pilot chamber e increases and operates on the upper surface of the diaphragm r.
  • Page 16 ITV1000/2000/3000 Series Electro-pneumatic Regulator Series ITV101 Linearity Hysteresis Repeatability 0.10 0.08 Return 0.06 F.R.L. 0.04 –0.5 –0.5 0.02 –1.0 0.00 –1.0 Input signal (%F.S.) Input signal (%F.S.) Repetition Set pressure: Supply pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.2 MPa 0.05 MPa 0.2 MPa...
  • Page 17 ITV1000/2000/3000 Series Series ITV301 Linearity Hysteresis Repeatability 0.10 0.09 0.08 0.07 0.06 0.05 Return 0.04 0.03 –0.5 –0.5 0.02 0.01 0.00 –1.0 –1.0 Input signal (%F.S.) Input signal (%F.S.) Repetition Supply pressure: Set pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.05 MPa 0.2 MPa...
  • Page 18 ITV1000/2000/3000 Series Electro-pneumatic Regulator Series ITV103 Hysteresis Repeatability Linearity Return F.R.L. –0.5 –0.5 –1.0 –1.0 Input signal (%F.S.) Input signal (%F.S.) Repetition Set pressure: Supply pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.7 MPa 0.2 MPa 0.7 MPa Set point –0.5 –1.0...
  • Page 19 ITV1000/2000/3000 Series Series ITV303 Linearity Hysteresis Repeatability Return –0.5 –0.5 –1.0 –1.0 Input signal (%F.S.) Input signal (%F.S.) Repetition Supply pressure: Set pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.2 MPa 0.7 MPa 0.7 MPa Set point –0.5 –1.0 1000 2000...
  • Page 20 ITV1000/2000/3000 Series Electro-pneumatic Regulator Series ITV105 Hysteresis Repeatability Linearity Return F.R.L. –0.5 –0.5 –1.0 –1.0 Input signal (%F.S.) Repetition Input signal (%F.S.) Supply pressure: Set pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.4 MPa 1.0 MPa 1.0 MPa Set point –0.5 –1.0...
  • Page 21 ITV1000/2000/3000 Series Series ITV305 Hysteresis Repeatability Linearity Return –0.5 –0.5 –1.0 –1.0 Input signal (%F.S.) Input signal (%F.S.) Repetition Set pressure: Supply pressure: Supply pressure: Pressure Characteristics Flow Characteristics Relief Flow Characteristics 0.4 MPa 1.0 MPa 1.0 MPa Set point –0.5 –1.0 0 1000 2000 3000 4000 5000 6000 7000...
  • Page 22 ITV1000/2000/3000 Series Electro-pneumatic Regulator Dimensions ITV10 Note) Do not attempt to rotate, as the cable connector does not turn. Flat bracket Cable connector (4-wire) Cable connector (4-wire) Straight type Right angle type 4 x ø7 Mounting hole F.R.L. REGULATOR REGULATOR RESET ITV1000 ITV1000...
  • Page 23 ITV1000/2000/3000 Series Dimensions ITV20 Flat bracket Note) Do not attempt to rotate, as the cable connector does not turn. Cable connector (4-wire) Cable connector (4-wire) Straight type Right angle type 4 x ø7 Mounting hole REGULATOR REGULATOR RESET ITV2000 ITV2000 UNLOCK LOCK M12 x 1...
  • Page 24 ITV1000/2000/3000 Series Electro-pneumatic Regulator Dimensions ITV30 Note) Do not attempt to rotate, as the cable connector does not turn. Flat bracket Cable connector (4-wire) Cable connector (4-wire) Right angle type Straight type 4 x ø7 Mounting hole F.R.L. REGULATOR REGULATOR RESET ITV3000 ITV3000...
  • Page 25 ITV1000/2000/3000 Series Specific Product Precautions 1 Be sure to read before handling. Operating Environment Handling Warning Caution 1. Employ suitable protective measures in 4. If supply pressure to this product is locations where there is contact with water interrupted while the power is still on, the droplets, oil or welding spatter, etc.
  • Page 26 ITV1000/2000/3000 Series Specific Product Precautions 2 Be sure to read before handling. Wiring Caution Connect the cable to the connector on the body Monitor output wiring diagram F.R.L. with the wiring arranged as shown below. Analog output, voltage type Proceed carefully, as incorrect wiring can Brown cause damage.
  • Page 27 Electronic Vacuum Regulator ITV2090/2091 Series Standard Specifications í Stepless control of vacuum Model ITV2090 ITV2091 pressure in proportion to 24 VDC ±10% Voltage 12 to 15 VDC an electric signal Power supply Current Power supply voltage 24 VDC type: 0.12 A or less consumption Power supply voltage 12 to 15 VDC type: 0.18 A or less Minimum supply vacuum pressure...
  • Page 28 Working Principle Pressure Working Principle display When the input signal increases, the vacuum pressure solenoid Power supply Output signal i Control valve q turns ON, and the atmospheric pressure solenoid valve circuit Input signal w turns OFF. Because of this, VAC and the pilot chamber e are connected, the pressure in the pilot chamber e becomes w Atmospheric pressure q Vacuum pressure...
  • Page 29 Dimensions ITV2090 Note) Do not attempt to rotate the cable connector, as it does not turn. Cable connector (4-wire) Cable connector (4-wire) Right angle type Straight type „50 4-ø7 Mounting hole REGULATOR REGULATOR RESET ITV2090 ITV2090 UNLOCK LOCK M12 x 1 12.5 Cable connection thread REGULATOR...
  • Page 30 Accessory (Option)/Part No. Dimensions Description Part no. Flat bracket L-bracket Flat bracket P3020114 L-bracket INI-398-0-6 Straight type TM-4DSX3HG4 Cable connector Right angle type TM-4DLX3HG4 (10) F.R.L. „36 4 - ø7 4 - ø5.5 4 - ø5.5 Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions.
  • Page 31 Precautions Be sure to read before handling. Refer to pages 14-21-3 to 14-21-4 for Safety Instructions and Common Precautions. Wiring Caution Monitor output wiring diagram Connect the cable to the connector on the body with Analog output: Voltage type the wiring arranged as shown below. Proceed carefully, as incorrect wiring can cause damage.
  • Page 32: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1) JIS B 8370 Note 2) and other safety practices.
  • Page 33: Common Precautions

    Common Precautions Be sure to read before handling. For detailed precautions on every series, refer to main text. 4. Use clean air Selection If the compressed air supply is contaminated with chemicals, Warning cynthetic materials, corrosive gas, etc., it may lead to break down or malfunction.
  • Page 34 Quality Assurance Information (ISO 9001, ISO 14001) Reliable quality of products in the global market SMC’s quality control system To enable our customers throughout the world to use our products with even greater confidence, SMC has Make customers our first priority, offering Create new them reliable and obtained certification for international...
  • Page 35 SMC Product Conforming to Inter SMC products complying with EN/ISO, CSA/UL standards are supporting CE Mark The CE mark indicates that machines and components meet essential requirements of all the EC Directives applied. It has been obligatory to apply CE marks indicating conformity with EC Directives when machines and components are exported to the member Nations of the EU.
  • Page 36: National Standards

    SMC Product Conforming to International Standards national Standards you to comply with EC directives and CSA/UL standards. Mark of compliance Mark of compliance for CSA/UL for CSA í CSA Standards & UL Standards UL and CSA standards have been applied in North America (U.S.A. and Canada) symbolizing safety of electric products, and are defined to mainly prevent danger from electric shock or fire, resulting from trouble with electric products.
  • Page 37 SMC’s Global Service Network America Europe U.K. SMC Pneumatics (U.K.) Ltd. U.S.A. SMC Corporation of America Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN, Backinghamshire, U.K. 3011 North Franklin Road Indianapolis, IN 46226, U.S.A. TEL: 01908-563888 FAX: 01908-561185 TEL: 317-899-4440 FAX: 317-899-3102 GERMANY SMC Pneumatik GmbH CANADA...
  • Page 38 SMC’s Global Service Network Europe Oceania/Asia AUSTRALIA SMC Pneumatics (Australia) Pty.Ltd. FINLAND SMC Pneumatics Finland OY PL72, Tiistinniityntie 4, SF-02231 ESP00, Finland 14-18 Hudson Avenue Castle Hill NSW 2154, Australia TEL: 02-9354-8222 FAX: 02-9894-5719 TEL: 09-8595-80 FAX: 09-8595-8595 NORWAY SMC Pneumatics Norway A/S NEW ZEALAND SMC Pneumatics (New Zealand) Ltd.