Tensioning The Rewind Spring; Installing The Bearing Shell - Stihl BR 800 Service Manual

27
28
Lubricate eyelet (arrow) of rewind spring (28) with
N
multipurpose grease.
Push the driver (18) onto the starter post (27) so that
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the eyelet (arrow) of the rewind spring (28) engages
the recess (arrow) in the driver (18).
21
29
20
Fit the washer (19).
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Fit the pawls (20).
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Fit the spring clip (21) so that its loops (arrows) are
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around the pegs (29).
Lubricate the pegs (29), spring clip (21), starter post
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groove and washer (19) with multipurpose grease,
making sure the side faces of the pawls (20) remain
grease-free.
Tension the rewind spring, @ 6.12.
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BR 800
18
17
20
29
19
6.12

Tensioning the Rewind Spring.

3
Pull out a short length of starter rope (3) between the
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rope rotor (13) and the pulley (10).
Engage the starter rope (3) in the notch in the rope
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rotor (13) and add 4 turns of the rope to the rope rotor
(13) counterclockwise.
Hold the rope rotor (13) steady.
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The rewind spring (3) is now pre-tensioned. Rotating the
starter rope (3) and rope rotor (13) causes the rope to
become twisted.
Pull out the twisted rope (3) with the starter grip (2)
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and straighten it out.
Keep the starter rope (3) under tension and allow it to
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slowly rewind onto the rope rotor (13).
The starter grip (2) should sit firmly in the rope guide (5).
If the starter grip (2) is too loose, rotate the rewind
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spring (13) one more turn counterclockwise.
6.13

Installing the Bearing Shell

30
Fit the pawls (23).
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Fit the spring (22) so that the lobes of the pawls (23)
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are inside the spring (22).
Push the spring (22) into the guides (arrows).
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Fit bearing shell (24) in the starter cover (9) and
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engage it in position.
Install the rewind starter, @ 6.14.
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13
10
22
23
24
17