Rewind Starter; Tools, Servicing Aids; Removing The Bearing Shell; Relieving Tension Of Rewind Spring - Stihl BR 800 Service Manual

6

Rewind Starter

4
3
2
5
6
P5x18
(4 Nm /
35 lbf. in.)
7
M5x58x22
(6 Nm / 53 lbf. in.)
6.1

Tools, Servicing Aids

Screwdriver – 0000 890 2300 or equivalent
–
Socket, T27x125 – 0812 542 2104 or equivalent
–
Torque wrench – 5910 890 0302 or equivalent
–
Screwdriver, T27x200 – 5910 890 2415 or equivalent
–
Punch-down tool – 5910 890 4000 or equivalent
–
Pin punch, 2 mm
–
STIHL multipurpose grease – 0781 120 1110
–
STIHL gear grease – 0781 417 1315
–
STIHL OH 723 press fluid – 0781 957 9000
–
6.2 Removing the Rewind Starter
Preparations, @ 3.1.
N
Take out the screw (6).
N
Take out the screws (7).
N
Remove the starter cover (9) with the rope guide (5)
N
and the starter mechanism (11 - 24).
6.3

Removing the Bearing Shell

Remove the rewind starter, @ 6.2.
N
Unlock and pull off the bearing shell (24).
N
Remove the spring (22).
N
Unlock and remove the pawls (23)
N
14
1
15
13
12
11
10
9
8
23
21
19
20
18
17
16
14
15
6.4

Relieving Tension of Rewind Spring

Remove the bearing shell, @ 6.3.
N
Pull out the starter grip (4) about 10 cm (4 in).
N
Hold the rope rotor (13) steady.
N
Pull out starter rope (3) between the rope rotor (13)
N
and pulley (10).
Engage the starter rope (3) in the notch in the rope
N
rotor (13) and take 4 turns of the rope off the rope
rotor (13) clockwise.
Hold the rope rotor (13) steady.
N
Pull out the starter grip (2) until the starter rope (3) is
N
under tension.
Let go of the rope rotor (13) and guide the starter rope
N
(3) back into the housing until the rewind spring (11)
is no longer under tension.
6.5

Removing the Spring Housing

Remove the bearing shell, @ 6.3.
N
Relieve tension of rewind spring, @ 6.4.
N
Remove the spring clip (21).
N
Remove the pawls (20).
N
Remove the washer (19).
N
Pull off the driver (18).
N
Pull off the spring housing (17).
N
Remove the spring (14).
N
24
22
BR 800