Dynamic Load Test; Test Of Safety Functions - Zepro ZHD 2500-130 Installation Instructions Manual

Testing and verification
14.2

Dynamic load test.

14.2.1 Test with max. load
Place a test load on the platform according to the table for the respective tail lift model and lifting capacity.
Check that the lift operates correctly in the normal range of movement allowed, i.e. up, down, tilting at ground
level and tilting at the vehicle floor level.
14.2.2 Test with overload
Place a test load on the platform according to the table for the respective tail lift model and lifting capacity.
The test load should be 1.25 x the lift model's max. load. Check that the tail lift cannot lift the load when the
up function is switched on (it may however by possible to tilt up the load).
14.2.3 Dynamic load (Test load 1.0 x tail lift loading capacity). For tail lifts with load
centre of 1000 mm
Capacity Load 1500 kg
Distance out in platform (L)
2500 kg 1700 mm
14.3

Test of safety functions

The tail lift functions must be tested.
Check:
• That the red light in the vehicle cabin turns off when the platform is completely closed
against the body and that it turns on when the platform is opened (where applicable).
• that the tail lift will not operate if the cabin switch is in the off position.
• That the tail lift cannot be operated when the main switch fuse is removed (where applica-
ble).
• that the overflow valve is activated when the lift is operated up to the vehicle floor level or
end stops.
• That the tail lift cannot be lowered or tilted down if the electrical connector from the electric
hose breakage valves is removed from the lift and tilt cylinders respectively.
• That there is a "max. load" marking on the platform and it is correctly positioned according
to the loading diagram for the tail lift model concerned.
• That warning flags and reflectors are fitted and fulfil their function correctly.
• That all safety and operating decals are installed in their respective position.
• That the mechanical lock of the platform functions correctly (where applicable).
• That the instructions for using the tail lift have been left in the driver's cabin.
• That the CE declaration of conformity has been completed.
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Load 2000 kg
1250 mm
ZHD 2500-130/150
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