Dynamic Load Test; Test Of Safety Functions - Zepro ZN 2500-130 Installation Instruction

Tail lift
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Testing and verification
11.2

Dynamic load test.

11.2.1
Test with max. load
Place a test load on the platform according to the table for the respective tail lift model and lifting capacity.
Check that the lift operates correctly in the normal range of movement allowed, i.e. up, down, tilting at ground
level and tilting at the vehicle floor level.
11.2.2
Test with overload
Place a test load on the platform according to the table for the respective tail lift model and lifting capacity.
The test load should be 1.25 x the lift model's max. load. Check that the tail lift cannot lift the load when the
up function is switched on (it may however by possible to tilt up the load).
11.2.3
Dynamic load (Test load 1.0 x tail lift loading capacity). For tail lifts with load
centre of 1000 mm
Capacity
Load 1500 kg
Distance out in platform (L)
1500 kg
1000 mm
2000 kg
1300 mm
11.3

Test of safety functions

The tail lift functions must be tested.
Check:
That the red light in the vehicle cabin turns off when the platform is completely closed against the
body and that it turns on when the platform is opened (where applicable).
That the tail lift will not operate if the cabin switch is in the off position.
That the tail lift cannot be operated when the main switch fuse is removed (where applicable).
That the overflow valve is activated when the lift is operated up to the vehicle floor level or end stops.
That the tail lift cannot be lowered or tilted down if the electrical connector from the electric hose
breakage valves is removed from the lift and tilt cylinders respectively.
That there is a "max. load" marking on the platform and it is correctly positioned according to the
loading diagram for the tail lift model concerned.
That warning flags and reflectors are fitted and fulfil their function correctly.
That all safety and operating decals are installed in their respective position.
That the mechanical lock of the platform functions correctly (where applicable).
That the instructions for using the tail lift have been left in the driver's cabin.
That the CE declaration of conformity has been completed.
66
Load 2000 kg
-
1000 mm
ZN 2500-130/150
www.zepro.com

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This manual is also suitable for:

Zn 2500-150

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