YASKAWA SI-EM3D Installation Manual
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YASKAWA SI-EM3D Installation Manual

YASKAWA SI-EM3D Installation Manual

Ac drive option, modbus tcp/ip
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YASKAWA AC Drive Option
Modbus TCP/IP
Installation Manual
Model
SI-EM3D
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C730600 0EA

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Summary of Contents for YASKAWA SI-EM3D

  • Page 1 YASKAWA AC Drive Option Modbus TCP/IP Installation Manual Model SI-EM3D To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOEP C730600 0EA...
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 3: Table Of Contents

    Option Connection Diagram ........43 YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 4 Specifications ............80 YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 5 Revision History ..........83 YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 6: Preface And Safety

    1 Preface and Safety Preface and Safety YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design.

  • Page 7: Applicable Documentation

    Manual No.: SIEP C730600 0E Other areas: Check the back cover of these manuals. For questions, contact Yaskawa or a Yaskawa representative. Refer to the drive manual to connect with the option. Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and maintenance information.

  • Page 8: Registered Trademarks

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

  • Page 9: Overview

    A1000 CIMR-Ax4A0930, 4A1200 ≥ 3015 ≥ 5040 CIMR-Ax5Axxxx ≥ 1017 CIMR-Dx2A0005 - 4A0370 ≥ 2006 D1000 CIMR-Dx4A0630 ≥ 3014 R1000 CIMR-Rx2A03P5 - 4A0300 ≥ 2102 CIMR-UxxAxxxx CIMR-UxxExxxx U1000 ≥ 1015 CIMR-UxxPxxxx CIMR-UxxWxxxx YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 10: Install The Option On A Ga500 Drive

    ≥ 1011 Refer to “PRG” on the drive nameplate for the software version number. Before you install the option on a YASKAWA AC Drive GA500, GA700, GA800, or HV600, make sure that the option software version is PRG: 0383 or later.

  • Page 11: Receiving

    Refer to Figure 4.1 for more information. • Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about any problems with the option. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 12: Option Package Contents

    LED labels for Z1000 and HV600 are not packaged with the option if you purchase the option in Japan. ◆ Installation Tools You can use these tools to install the option to the drive: YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 13: Option Components

    The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection points for a customer-supplied male Modbus TCP/IP network communication cable. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 14: Option Led States

    C - Z1000, HV600 B - GA500, GA700, GA800 Figure 4.2 Option LED Labels LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000 or HV600. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 15 Flashing there is network activity To verify LED states, remove the drive front cover. Do not touch the drive main circuit terminal or circuit boards when you remove the drive front cover. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 16: Installation Procedure

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. NOTICE Damage to Equipment.

  • Page 17: Procedure A

    Procedure D To install the option on GA500 drives, use the option mounting kit (JOHB-GA50) and manual. Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version is PRG: 0383 or later.
  • Page 18 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 19 ESD damage to the drive circuitry. A - Drive front cover C - Drive terminal cover B - Keypad Figure 5.2 Remove the Keypad, Front Cover, and Terminal Cover YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 20 Install the option (A) into the CN5-A connector (C) on the drive and use one of the included screws (B) to put it in place. A - Option C - Connector CN5-A B - Included screw Figure 5.4 Install the Option YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 21 • Route the option wiring inside the enclosure as shown in Figure 5.6-B. Refer to the drive manuals for more information. Note: Isolate communication cables from main circuit wiring and other electrical and power lines. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 22 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Reattach the front cover (A), terminal cover (C), and keypad (B). Refer to the drive manuals for more information. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 23: Procedure B

    Prepare the Drive for the Option Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly. Refer to the drive manuals for more information. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 24 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 25 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. A - Drive front cover B - Keypad Figure 5.9 Remove the Front Cover and Keypad YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 26 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.10 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 27 (C) to the remaining ground terminal and installation hole on the option (A). Tighten the screws to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 28 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 29: Procedure C

    Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive GA700 or GA800, make sure that the option software version is PRG: 0383 or later. Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions correctly.
  • Page 30 OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 31 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Note: Remove the keypad, then move the keypad connector to the holder on the drive, then remove the front cover. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 32 LED Status Ring board, it can cause incorrect operation and damage to the drive. A - LED Status Ring board B - Temporary placement holes Figure 5.17 Remove the LED Status Ring Board YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 33 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Note: Maximum transmission distance is 100 m (328 ft). Minimum wiring distance between stations is 0.2 m (7.9 in). YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 34: Procedure D

    This section shows the procedure to install and wire the option on a HV600 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive HV600, make sure that the option software version is PRG: 0383 or later.
  • Page 35 2 (RJ45) F - Keypad K - Insertion point for CN5 connector L - Connector CN5 Figure 5.20 Drive Components with Option Install the Option Use this procedure to install the option. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 36 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. A - Drive front cover B - Keypad Figure 5.21 Remove the Front Cover and Keypad YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 37 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.22 Put the LED Label on the Drive Front Cover YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 38 (C) to the ground terminal on the drive. Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Route ground wire through the right side of the stud (D). YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 39 Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Only two screws are necessary to install the option on an HV600 drive. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 40 Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) Note: Refer to Figure 5.26 for instruction about crimp terminal orientation (C) and cable wiring route. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 41 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 42: Communication Cable Specifications

    Set drive parameters in Related Drive Parameters on page 44 for correct option performance. ◆ Communication Cable Specifications Yaskawa recommends using shielded Cat5e cable. The Yaskawa warranty does not cover other cable types. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 43: Option Connection Diagram

    CN1 port 1 and CN1 port 2. The daisy-chained approach reduces the requirements of switch ports. A ring topology is also possible. RSTP is available to be used in a ring topology. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 44: Related Drive Parameters

    These parameters set the drive for operation with the option. Make sure that the parameter settings in this table are correct before you start network communications. Note: Hex.: MEMOBUS addresses that you can use to change parameters over network communication are represented in hexadecimal numbers. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 45 Note: • When you set this parameter to 3 or 4, the drive will continue operation after it detects a fault. Separately prepare safety protection equipment and systems, for example fast switches. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 46 Torque Limit. –GA700, GA800 Parameter is available in A1-02 = 2, 3, 4, 6, 7, 8 [Control Method Selection = Open Loop Vector, Closed Loop Vector, Advanced Open Loop Vector, PM YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 47 • F6-15 is reset to 0 after setting 1 or 2. • The drive is compatible with option software versions 0383 and later. Not available on 1000-series drives. F7-01 IP Address 1 Sets the static/fixed IP address. Sets the most significant octet. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 48 • Set F7-01 to F7-12 [IP Address 1 to 4, Subnet Mask 1 to 4, Gateway Address 1 to 4] when F7-13 = 0. F7-05 Subnet Mask 1 Sets the static/fixed Subnet Mask. Sets the most significant octet. (03E9) (0 - 255) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 49 Gateway Address 1 to 4] when F7-13 = 0 [Address Mode at Startup = Static]. F7-12 Gateway Address Sets the static/fixed Gateway address. Sets the fourth most significant octet. (03F) (0 - 255) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 50 –When 8: Full/Auto, port 1 is set to Full and port 2 is set to Auto. F7-15 Communication Sets the communications speed (Port 1 / Port 2). Speed Selection (03F3) 10 : 10/10 Mbps (10 - 102) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 51 (043C) (0, 1) Selection 0 : Parameter changes are activated when ENTER command is (Function written common to 1 : Parameter changes are activated immediately. No ENTER communication command is necessary. option) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 52 OPT SPARE 4 Shows option software version. Shows first option fault. Refer to page U6-98 First Fault for more information. Shows current option fault. Refer to page U6-99 Current Fault for more information. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 53: Modbus Tcp/Ip Messaging

    Set bits that you do not use to 0. Do not write to reserved registers. Table 7.2 Command Register Data Register Number Description (Hex.) 0000 Reserved 0001 Operation Commands and Multi-function Inputs YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 54 0002 Frequency Reference Display Unit Selection]. Output voltage gain Unit: 0.1% 0003 Setting range: 20 (2.0%) - 2000 (200.0%), the default value at energize: 1000 (100.0%) 0004 Torque reference/torque limit (0.1% signed) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 55 3 MEMOBUS/Modbus) Reserved bit 4 - B Terminal S5 input of broadcast message bit C Terminal S6 input of broadcast message bit D Terminal S7 input of broadcast message bit E YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 56 1: During Operation Error (oPExx) (U1-12) 1: Momentary power loss recovery 0: Power loss recovery 1: Motor 2 Selection Reserved Reserved Reserved ComRef status/ NetRef status ComCtrl status/ NetCtrl status 2001 Motor Speed Monitor (U1-05) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 57 Dynamic Braking Transistor Fault (rr) Braking Resister Overheat (rH) External Fault 3, input terminal S3 (EF3) 200A Error Signal 2 External Fault 4, input terminal S4 (EF4) External Fault 5, input terminal S5 (EF5) YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 58 Control Fault (CF) Zero Servo Fault (SvE) 200B Error Signal 3 Option External Fault (EF0) PID Feedback Loss (FbL) Undertorque Detection 1 (UL3) Undertorque Detection 2 (UL4) High Slip Braking Overload (oL7) Reserved Reserved YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 59: Types Of Enter Commands

    EEPROM data error CPF06 will be displayed the next time power to the drive is cycled. To prevent CPF06, wait approximately 5 seconds after issuing the ENTER command before shutting off drive power. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 60: Enter Command Function Differences Depending On The Setting Of H5-11

    A valid password is necessary to access. ◆ Home Page The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 61: Modbus-Tcp Page

    8 Web Interface Figure 8.1 Home Page View ◆ Modbus-TCP Page The Modbus-TCP page shows basic information about the protocol. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 62: Network Page

    The time between the last two writes to the Control Control Connection Delta Time register, MEMOBUS/Modbus address 0001 (Hex.). ◆ Network Page The Network tab shows the status of the option network traffic and the status of open I/O connections. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 63 Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message. Collisions Cumulative number of collisions Msg Tx Errors Cumulative number of transmit errors Msg Rx Errors Cumulative number of receive errors YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 64 Cumulative number of deferred collisions. Excessive Collisions Cumulative number of excessive collisions. Frame Too Large Cumulative number of frames that exceed the maximum frame size. Note: Network monitors are reset when the power supply is cycled. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 65: Ring Page

    16384 32678 49152 4096 20480 36864 53248 8192 24576 40960 57344 12288 28672 45056 61440 To change the priority in [Priority] field, select the desired priority from Table 8.3 click [Save Changes]. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 66: Port_Information

    The [State] field indicates if the port is accepting and sending messages. The four possible values for [State] field and the features of each state are shown in Table 8.5. Table 8.5 State Values State Accept Packets Forward Packets Learn MAC Addresses Discarding Learning YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 67: Chart Page

    • Frequency Reference • Output Frequency • Output Current • Motor Speed • Torque Reference • DC Bus Voltage • Terminal Analog Input 1 • Terminal Analog Input 2 • Terminal Analog Input 3 YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 68: Email Alerts Page

    The timer helps limit the amount of emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors. To save the entered information into the option, click [Save Email Settings]. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 69: Parameter Access Page

    Enter the email subject. ◆ Parameter Access Page The Parameter Access page allows the user to read and write parameters from the drive. Write access is restricted until a valid password is entered. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 70: Settings Page

    [Read Successful] or [Write Successful] is displayed when finished. ◆ Settings Page The Settings page sets web page behavior parameters. Access is restricted unless a valid password is entered. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 71 F7-05 through F7-08. The configured email alerts will use the server at this address when sending emails. Enter the email server port in the [Email Server Port] text box. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 72: Rapid Spanning Tree Protocol (Rstp)

    RSTP is unnecessary and should be disabled when using star or line topology network configurations (RSTP is disabled by default). ◆ Enabling RSTP RSTP is enabled from the webpage on the option. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 73 The Ring page is displayed with the [Ring Protocol] label in the [RSTP] field set to [DISABLED]. After changing the setting value of the [Ring Protocol] label to [ENABLED], click [Save Changes]. The Ring page is automatically updated and RSTP is enabled. Figure 9.1 Ring Page View YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 74: Rstp Monitor U6-96

    • 4022 = Port 1 is discarding and is the alternate port. Port 2 is forwarding and is the root port. • 2260 = Port 1 is forwarding and is the root port. Port 2 is discarding and is the disabled port. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 75: Troubleshooting

    EMC noise filter to the drive power supply input. • Counteract noise in the master controller (PLC). Option is damaged If there are no problems with the wiring and the error continues to occur, replace the option. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 76 To use other options, refer to those option manuals. An option of the same type is Connect the option to the correct option oFb02 Option Fault already installed in option port port. CN5-A, CN5-B, or CN5-C. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 77: Minor Faults And Alarms

    Fatal error occurred node to the fault state. Network Link Down 1104 No network link to option. Connection Time- The control connection timer is more than 1101 the setting value of F7-16. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 78: Option Compatibility

    To connect two PG options, use the CN5-C and CN5-B connectors. To connect only one PG option, use the CN5-C connector. If you use the motor switching function, you cannot use this option. Not available with 1000-Series drive models with a capacities between 450 and 630 kW. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 79: Option Installation

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure 11.1 Figure 11.2. Figure 11.1 Option Installation for CE Compliance: 1000-Series, GA700, GA800 YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 80: Specifications

    • Write Single Register (06 (Hex.)) • Write Multiple Registers (10 (Hex.)) Supported Messages • Read and Write Registers (17 (Hex.)) Commands that support multiple registers have a maximum Read and Write size of 16 registers. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 81: Disposal

    • Falling foreign objects Up to 1000 m (3280 ft) Altitude Disposal ◆ Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 82: Weee Directive

    You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...

  • Page 83: Revision History

    Revision History Date of Revision Section Revised Content Publication Number June 2020 First Edition YASKAWA TOEP C730600 0EA Modbus TCP/IP Installation Manual...
  • Page 84 YASKAWA ELECTRIC CORPORATION Specifications are subject to change without notice for ongoing product modifications and improvements. © 2020 YASKAWA ELECTRIC CORPORATION MANUAL NO. TOEP C730600 0EA <0>-0 Published in Japan June 2020 20-2-22...

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