YASKAWA SI-EM3D Technical Manual
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YASKAWA SI-EM3D Technical Manual

YASKAWA SI-EM3D Technical Manual

Ac drive option, modbus tcp/ip
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YASKAWA AC Drive Option
Modbus TCP/IP
Technical Manual
Model
SI-EM3D
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.
MANUAL NO. SIEP C730600 0E YAI

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  • Page 1 YASKAWA AC Drive Option Modbus TCP/IP Technical Manual Model SI-EM3D To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. SIEP C730600 0E YAI...
  • Page 2 This Page Intentionally Blank YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 3: Table Of Contents

    Modbus TCP/IP Exception Codes..........41 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 4 Revision History........... 56 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 5: Preface And Safety

    YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control.

  • Page 6: Section Safety

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual. DANGER Do not ignore the safety messages in this manual.

  • Page 7: Install The Option On A Ga500 Drive

    ≥ 1011 Refer to “PRG” on the drive nameplate for the software version number. Before you install the option on a YASKAWA AC Drive GA500, GA700, GA800, or HV600, make sure that the option software version is PRG: 0383 or later.

  • Page 8: Receiving

    • Make sure that the model number on the option nameplate and the model number on the purchase order are the same. Refer to Figure 4.1 for more information. • Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about any problems with the option. ◆ Option Package Contents Table 3.1 Contents of Package...

  • Page 9: Installation Tools

    The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1 and port 2. Port 1 and port 2 are the connection points for a customer-supplied male Modbus TCP/IP network communication cable. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 10: Option Led States

    Control connection active connection. Communications error (fatal) The option detected a duplicate IP address. Yellow 10 Mbps is established 10/100 Yellow 100 Mbps is established LINK/ACT Green Link is not established YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 11: Installation Procedure

    Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to the drive and connected equipment. NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. NOTICE Damage to Equipment.

  • Page 12: Procedure A

    Procedure D To install the option on GA500 drives, use the option mounting kit (JOHB-GA50) and manual. Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version is PRG: 0383 or later. ■...
  • Page 13 (D). Use the last remaining included screw (B) to connect the other end of the ground wire (C) to the remaining ground terminal and installation hole on the option (A). Tighten the screws to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 14 (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. Reattach the front cover (A), terminal cover (C), and keypad (B). Refer to the drive manuals for more information. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 15: Procedure B

    J - Insertion point for CN5 connector E - Keypad K - Connector CN5 F - LED label Figure 5.8 Drive Components with Option Install the Option Use this procedure to install the option. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 16 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.10 Put the LED Label on the Drive Front Cover YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 17 Reattach the drive front cover (A) and the keypad (B). Refer to the drive manuals for more information. NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 18: Procedure C

    This section shows the procedure to install and wire the option on a GA700 or GA800 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive GA700 or GA800, make sure that the option software version is PRG: 0383 or later.
  • Page 19 Refer to the drive manuals for more information. NOTICE Do not remove the LED Status Ring board cable connector. If you disconnect the LED Status Ring board, it can cause incorrect operation and damage to the drive. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 20 Note: • Replace the keypad connector then install the keypad. • Put the keypad connector tab into the holder when you install the keypad connector to the holder. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 21: Procedure D

    This section shows the procedure to install and wire the option on an HV600 drive. Prepare the Drive for the Option Before you install the option on a YASKAWA AC Drive HV600, make sure that the option software version is PRG: 0383 or later.
  • Page 22 Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 23 Put the LED label (B) in the correct position on the drive front cover (A). A - Drive front cover B - LED label Figure 5.22 Put the LED Label on the Drive Front Cover YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 24 Install the option (A) into the CN5 connector (C) on the drive and use one of the included screws (B) to put it in place. Tighten the screw to a correct tightening torque: • 0.5 N∙m to 0.6 N∙m (4.4 in∙lb to 5.3 in∙lb) YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 25 Figure 5.26 for instruction about crimp terminal orientation (C) and cable wiring route. A - Ground wire C - Crimp terminal B - Included screw Figure 5.26 Connect the Ground Wire YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 26: Communication Cable Specifications

    Related Drive Parameters on page 27 for correct option performance. ◆ Communication Cable Specifications Yaskawa recommends using shielded Cat5e cable. The Yaskawa warranty does not cover other cable types. ■ Option Connection Diagram Figure 5.28 Option Connection Diagram Connect the specified ground wire for installations on 1000-series, GA500, and HV600 drives. The ground wire is not necessary for installation on GA700 or GA800 drives.

  • Page 27: Prepare And Connect Communication Cable Wiring

    Set b1-01 = 3 [Frequency Reference Selection 1 = Option PCB] to use the master device to control the frequency reference of the drive. • Settings 7 to 9 are available in HV600 software versions PRG: 1011 and later. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 28 1 : Enabled Note: • This parameter is not available in all 1000-series drives. • Changes to this parameter take effect immediately. It is not necessary to cycle power on the drive. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 29 Sets the static/fixed Gateway address. Sets the third most significant octet. (03EF) Note: (0 - 255) • This parameter is only effective when F7-13 = 0 [Address Mode at Startup = Static]. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 30 (043C) (0, 1) (Function common to 0 : Parameter changes are activated when ENTER command is written communication option) 1 : Parameter changes are activated immediately. No ENTER command is necessary. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 31: Modbus Tcp/Ip Messaging

    7.2, all of the drive command registers have been mapped to this high speed access area (Modbus TCP/IP registers 01 (Hex.) to 01F (Hex.)). In addition, the monitors shown in Table 7.3 are mapped for high speed access. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 32 Enables the function in bit 7 bit 6 Fault Relay Output bit 7 Terminal MA/MB-MC (varies by drive model) Reserved bit 8 - F 000A Pulse train output (Units: 1/1 Hz, setting range: 0 - 32000) YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 33 Output Frequency Monitor (U1-02) 2006 Output Current (U1-03) (units: 0.1 A) 2007 Terminal A2 Input Level Monitor (U1-14) 2008 DC Bus Voltage Monitor (U1-07) Reserved 2009 Error Signal 1 Undervoltage (Uv1) YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 34 Option External Fault (EF0) PID Feedback Loss (FbL) 200B Error Signal 3 Undertorque Detection 1 (UL3) Undertorque Detection 2 (UL4) High Slip Braking Overload (oL7) Reserved Reserved Reserved Reserved Hardware Fault (includes oFx) YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 35: Types Of Enter Commands

    This is sometimes referred to as the Unit ID. This field is not usually used because the drive with the option does not have a gateway function. Refer to the manual of the master or gateway used when you set the value to the Unit identifier. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 36: Modbus Tcp/Ip Option Function Details

    The exception code is 02 (Hex.) (indicating a register number error). Table 7.9 Example Read Multiple Registers Command Description Data (Hex.) Slave Address (Unit Identifier) Function Code Upper Starting Register　 Lower Quantity of Registers Upper YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 37 0000 - FFFF Table 7.14 Write Single Register Error Response Description Byte No. Data (Hex.) Slave Address (Unit Identifier) 00 - FF Error Code Exception Code Refer to Modbus TCP/IP Exception Codes. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 38 Data (Hex.) Slave Address (Unit Identifier) 00 - FF Function Code Starting Register　 0000 - FFFF Quantity of Registers Number of Data Bytes × 2 Register Values × 2 0000 - FFFF YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 39 The drive responds the value of register address 0001 (Hex.) to the PLC. Table 7.22 Example Write Multiple Registers Response Description Data (Hex.) Slave Address (Unit Identifier) Function Code Starting Register Upper YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 40 Table 7.29 shows examples of an error response when the command to read and write to multiple registers has failed. The exception code is 02 (Hex.) (indicating a register number error). YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 41: Modbus Tcp/Ip Exception Codes

    • Control data or parameter write data is outside the allowable setting range. • Attempted to write a contradictory parameter setting. Write Mode Error • Attempted to write while the drive was operating to a parameter that cannot be written to during run. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 42: Control Connection Timeout

    A valid password is necessary to access. ◆ Home Page The Home page shows the status of the drive and the I/O. It also shows identifying information about the drive and the option. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 43: Modbus-Tcp Page

    The time between the last two writes to the Control register, MEMOBUS/Modbus Control Connection Delta Time address 0001 (Hex.). ◆ Network Page The Network tab shows the status of the option network traffic and the status of open I/O connections. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 44 Cumulative number of errors for uneven packets lengths. FCS Errors Cumulative number of frame check sequence errors. Single Collisions Cumulative number of single collisions. Multiple Collisions Cumulative number of multiple collisions. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 45: Ring Page

    61440. Refer to Table 8.3 for information on [Priority] field setting. Table 8.3 Priority Values 16384 32678 49152 4096 20480 36864 53248 8192 24576 40960 57344 12288 28672 45056 61440 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 46: Port_Information

    • Output Frequency • Output Current • Motor Speed • Torque Reference • DC Bus Voltage • Terminal Analog Input 1 • Terminal Analog Input 2 • Terminal Analog Input 3 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 47: Email Alerts Page

    OR or AND are needed, set the [OR/AND] drop-down selection to [NotUsed]. 3. Enter the email address where the alert will be sent. 4. Enter the message that will appear in the email contents. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 48: Parameter Access Page

    Entering a valid password allows access to the settings in the Settings page, Email Alerts page, and the Parameter Access page. ■ Webpage Password To change the password, enter the new password in the [New Password] and [Confirm Password] text boxes. Click [Save password]. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 49: Rapid Spanning Tree Protocol (Rstp)

    U6-80, U6-81, U6-82, and U6-83. Refer to Table 9.1 for example values of the monitors for an option IP address of 192.168.1.20. Table 9.1 Example IP Address Monitor Values Monitor Value U6-80 U6-81 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 50: Rstp Monitor U6-96

    • 4022 = Port 1 is discarding and is the alternate port. Port 2 is forwarding and is the root port. • 2260 = Port 1 is forwarding and is the root port. Port 2 is discarding and is the disabled port. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 51: Troubleshooting

    To use other options, refer to those option manuals. An option of the same type is already installed in Connect the option to the correct option port. oFb02 Option Fault option port CN5-A, CN5-B, or CN5-C. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 52: Minor Faults And Alarms

    You can connect a maximum of 3 options at the same time depending on the type of option. Note: You can only connect one option to the GA500 and HV600. Connect the option to the CN5 connector. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 53: Option Installation

    Figure 11.1 Option Installation for CE Compliance: 1000-Series, GA700, GA800 Figure 11.2 Option Installation for CE Compliance: GA500, HV600 Ground the largest possible surface area of the shield to the metal panel. Use cable clamps if possible. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 54: Specifications

    • Falling foreign objects Up to 1000 m (3280 ft) Altitude Disposal ◆ Disposal Instructions Correctly dispose of the product and packing material as specified by applicable regional, local, and municipal laws and regulations. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 55: Weee Directive

    The wheelie bin symbol on this product, its manual, or its packaging identifies that you must recycle it at the end of its product life. You must discard the product at an applicable collection point for electrical and electronic equipment (EEE). Do not discard the product with usual waste. YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...

  • Page 56: Revision History

    Revision History Date of Publication Revision Number Section Revised Content May 2021 Updated instructions to support YAI software. June 2020 First Edition YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 57 YASKAWA SIEP C730600 0E YAI Modbus TCP/IP Technical Manual...
  • Page 58 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 www.yaskawa.com.br...

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