Manitou MT 733 EASY 75D ST5 S1 Operator's Manual
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Manitou MT 733 EASY 75D ST5 S1 Operator's Manual

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www.duma-rent.com
647776
EN (28/02/2020)
MT 733 EASY 75D ST5 S1
MT 933 EASY 75D ST5 S1
MT 1033 EASY 75D ST5 S1
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou MT 733 EASY 75D ST5 S1

  • Page 1 647776 EN (28/02/2020) MT 733 EASY 75D ST5 S1 MT 933 EASY 75D ST5 S1 MT 1033 EASY 75D ST5 S1 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE...
  • Page 5 www.duma-rent.com 1 -  OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 6 www.duma-rent.com 1 - 2...
  • Page 7 www.duma-rent.com 1 - 3...

  • Page 8: Table Of Contents

    www.duma-rent.com 1 -  OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - SUITABILITY OF THE LIFT TRUCK FOR THE JOB ........... . . 1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 9 www.duma-rent.com LIFT TRUCK MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE BOOM SAFETY WEDGE 1-30 FITTING THE WEDGE ..............1-30 REMOVING THE WEDGE .

  • Page 10: Instructions To The Company Manager

    A - SUITABILITY OF THE LIFT TRUCK FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT 1.25 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised standard EN 1459 for mast trucks.

  • Page 11: C - Modification Of The Lift Truck

    Inflate the tyres in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.

  • Page 12: Instructions

    www.duma-rent.com INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in Part: 3 - MAINTENANCE must be carried out by qualified personnel (consult your dealer) and in the necessary safety conditions to preserve the health of the operator and any third party.
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  • Page 14: Instructions For The Operator

    - At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you use it. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in Paragraph: 4 - ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A - OPERATOR'S MANUAL...

  • Page 15: E - Modification Of The Lift Truck

    Right-hand column • With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer). 1 - 11...

  • Page 16: Operating Instructions Unladen And Laden

    www.duma-rent.com OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily maintenance operations (  3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.

  • Page 17: D - Visibility

    www.duma-rent.com - Take into account the lift truck’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a loading platform without having first checked: • That it is suitably positioned and made fast. •...

  • Page 18: E - Starting The Lift Truck

    www.duma-rent.com E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or hauling it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral (  3 - MAINTENANCE).

  • Page 19: G - Stopping The Lift Truck

    www.duma-rent.com - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or bulky loads, since this operation requires particular precautions to be taken.

  • Page 20: H - Driving The Lift Truck On The Public Highway

    www.duma-rent.com H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines.
  • Page 21 www.duma-rent.com 1 - 17...

  • Page 22: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is suitable for the work to be done (  4 - ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE).

  • Page 23: D - Transverse Attitude Of The Lift Truck

    www.duma-rent.com D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the boom reduces the lift truck's lateral stability. The transverse attitude must be set with the boom in down position as follows: 1 - ...

  • Page 24: F -  Picking Up And Putting Down A High Load On Tyres

    www.duma-rent.com F -  PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck  INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (  OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
  • Page 25 www.duma-rent.com PUTTING DOWN A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device (  INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 26: G -  Picking Up And Putting Down A High Load On Stabilisers

    www.duma-rent.com G -  PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS Depending on the model of lift truck IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck  INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
  • Page 27 www.duma-rent.com TAKING UP A HIGH LOAD ON STABILISERS - Ensure that the forks will easily pass under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (fig. G5).

  • Page 28: H - Picking Up And Putting Down A Suspended Load

    www.duma-rent.com H - PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the lift truck to loose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 29: Instructions For Use As A Loader

    www.duma-rent.com INSTRUCTIONS FOR USE AS A LOADER For agricultural-type lift trucks (MLT range) A - LOADING IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck  INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (  OPERATING INSTRUCTIONS UNLADEN AND LADEN:...

  • Page 30: Platform Operating Instructions

    - MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonised European standard EN 280:2013+A1 for "mobile elevating work platforms".

  • Page 31: E - Environment

    www.duma-rent.com E - ENVIRONMENT IMPORTANT It is forbidden to use the platform close to electricity cables. Maintain the specified safe distances. RATED VOLTAGE SAFETY DISTANCE (METRES) 50 < U < 1,000 2,30 M 1,000 < U < 30,000 2,50 M 30000 < U < 45000 2,60 M 45000 <...

  • Page 32: Instructions For Using The Radio-Control

    www.duma-rent.com INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. IMPORTANT If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.
  • Page 33 www.duma-rent.com 1 - 29...
  • Page 34 www.duma-rent.com LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie back and protect your hair, if necessary.
  • Page 35 www.duma-rent.com LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled.
  • Page 36 www.duma-rent.com IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
  • Page 37 www.duma-rent.com BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily maintenance operations (  3 - MAINTENANCE). - Put the handbrake on and remove the axle stands.
  • Page 38 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 39 www.duma-rent.com 2 - DESCRIPTION 2 - 1...
  • Page 40 www.duma-rent.com 2 - 2...
  • Page 41 www.duma-rent.com 2 - DESCRIPTION CE DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK 2-10 CHARACTERISTICS 2-14 MT 733... CHARACTERISTICS 2-16 MT 933... CHARACTERISTICS 2-18 MT 1033... TYRES 2-20 DIMENSIONS AND LOAD CHARTS 2-22 MT 733... DIMENSIONS AND LOAD CHARTS 2-24 MT 933... DIMENSIONS AND LOAD CHARTS 2-26 MT 1033...
  • Page 42 CE DECLARATION OF CONFORMITY DÉCLARATION «CE» DE CONFORMITÉ (originale) DÉCLARATION «CE» DE CONFORMITÉ (originale) «EC» DECLARATION OF CONFORMITY (original) «EC» DECLARATION OF CONFORMITY (original) Constructeur, : MANITOU BF Manufacturer Adresse, : 4 Address 30, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE Titulaire de dossier technique,...
  • Page 43 www.duma-rent.com 2 - 5...
  • Page 44 www.duma-rent.com SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
  • Page 45 www.duma-rent.com STICKERS AND PLATES UNDER THE ENGINE HOOD REF. PART No. DESCRIPTION 52501046 - Anti-freeze 259398 - Water/diesel separator 52621006 - Engine fuse 233088 - Preheat rod (OPTION) N°52501046 220-240V ; 4.5 A ; 50-60Hz Diagn FUEL / WATER SEPARATOR F46 F45 Fuel Dé...
  • Page 46 Loading 2500KG MAXI * Calculation based on a 60% loading and 40% handling cycle 0,3m Maxi 1,44km/h (0,4m/s) Maxi Kg CO2/hour 1,1m Maxi Tests carried out by Manitou following the EP-695 internal procedure as approved by 3mMini 2 - 8...
  • Page 47 www.duma-rent.com STANDARD MODE N°297733 52651762 ≤5° 2 Sec WAIT 40-50 min N°52655274 239594 CABINE CONFORME A : CAB CONFORMS TO : FOPS - ISO 3449 ROPS - ISO 3471 ANSI B 56.6 N°193032 BREVETS - PATENTS FR 93 14367 EP 0 656 315 US PENDING N°223324 TEST...
  • Page 48 "Rated capacity" Rated capacity "Max vertical force (on trailer hook)" Maximum vertical force (on towing hook) "Drag strain" Pulling force ENGINE "MODEL" Model "CODE" Code "E1" Identification "SERNO" Serial number "SPEC" Specification GEARBOX MANITOU Part No. Type Serial number 2 - 10...
  • Page 49 ANGLE GEAR-BOX MANITOU Part No. Type Serial number FRONT AXLE Type Serial number MANITOU Part No. REAR AXLE Type Serial number MANITOU Part No. "Constructeur" Manufacturer "Type Cabine" Cabin type "N° de série" Serial number BOOM MANITOU Part No.
  • Page 50 www.duma-rent.com FRAME Serial number/Product identification number ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model "N° série" Serial number "Année Fabrication" Year of manufacture "Masse à vide" Unladen weight "Centre de gravité" Centre of gravity "Capacité Nominale" Rated capacity "Pression service" Working pressure 2 - 12...
  • Page 51 www.duma-rent.com 2 - 13...
  • Page 52 www.duma-rent.com CHARACTERISTICS MT 733... ENGINE Type DEUTZ TD3.6L/2501-2848 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio 18:1 Nominal speed laden 2200 Min. rpm unladen Max.
  • Page 53 www.duma-rent.com HYDRAULIC CIRCUIT Hydraulic pump - Type Gear pump with flow divider 1st casing 2nd casing - Capacity - Max. rating capacity unladen ℓ/min - Flow rate at 1,600 rpm ℓ/min Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 190 / 260 - Lifting circuit...
  • Page 54 www.duma-rent.com CHARACTERISTICS MT 933... ENGINE Type DEUTZ TD3.6L/2501-2848 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio 18:1 Nominal speed laden 2200 Min. rpm unladen Max.
  • Page 55 www.duma-rent.com HYDRAULIC CIRCUIT Hydraulic pump - Type Gear pump with flow divider 1st casing 2nd casing - Capacity - Max. rating capacity unladen ℓ/min - Flow rate at 1,600 rpm ℓ/min Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 190 / 260 - Lifting circuit...
  • Page 56 www.duma-rent.com CHARACTERISTICS MT 1033... ENGINE Type DEUTZ TD3.6L/2501-2848 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio 18:1 Nominal speed laden 2200 Min. rpm unladen Max.
  • Page 57 www.duma-rent.com HYDRAULIC CIRCUIT Hydraulic pump - Type Gear pump with flow divider 1st casing - Capacity - Max. rating capacity unladen ℓ/min - Flow rate at 1,600 rpm ℓ/min Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 190 / 260 - Lifting circuit 260 / 260...
  • Page 58 www.duma-rent.com TYRES LOAD PER TYRE (kg) PRESSURE MT 733... (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN ALLIANCE 400/80-24 A325 162A8 ATG 400/80-24 162A8 IND TL PCL 15,5R25 XHA TUBELESS 1650 4350 1700 MICHELIN 460/70 R24 159A8/159B IND TL BIBLOAD HARD SURFACE GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2)
  • Page 59 www.duma-rent.com LOAD PER TYRE (kg) PRESSURE MT 1033... (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN ALLIANCE 400/80-24 A325 162A8 ATG 400/80-24 162A8 IND TL PCL 15,5R25 XHA TUBELESS 2100 5000 1800 MICHELIN 460/70 R24 159A8/159B IND TL BIBLOAD HARD SURFACE GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2)
  • Page 60 www.duma-rent.com DIMENSIONS AND LOAD CHARTS MT 733... 2 - 22...
  • Page 61 www.duma-rent.com ℓ1 5929 ℓ3 4729 MT733 + TFF35 MACHINE LENGTH ℓ5 ℓ10 4160 ℓ11 4673 2334 60° 63° 50° 6.90 MACHINE WIDTH 1040 1930 40° 1930 1717 MACHINE HEIGHT 2300 2500kg 2500 30° 1138 DISTANCE 1194 AISLE WIDTH Ast2 3490 20°...
  • Page 62 www.duma-rent.com DIMENSIONS AND LOAD CHARTS MT 933... 2 - 24...
  • Page 63 www.duma-rent.com ℓ1 5878 ℓ3 4678 MT933 + TFF35 MACHINE LENGTH ℓ5 ℓ10 4160 ℓ11 4608 2334 MACHINE WIDTH 1040 1930 1930 1717 MACHINE HEIGHT 2300 2500 1073 DISTANCE 1143 AISLE WIDTH Ast2 3460 ℓ 1200 ATTACHMENT 3800 4770 TURNING RADIUS 3598 1310 GROUND CLEARANCE...
  • Page 64 www.duma-rent.com DIMENSIONS AND LOAD CHARTS MT 1033... 2 - 26...
  • Page 65 www.duma-rent.com ℓ1 6128 ℓ3 4928 MACHINE LENGTH ℓ5 ℓ10 4040 ℓ11 5017 2334 1040 MACHINE WIDTH 2210 1930 1930 1717 MACHINE HEIGHT 2300 2500 1130 DISTANCE 1602 1513 AISLE WIDTH Ast2 3720 ℓ 1200 ATTACHMENT 3702 4950 TURNING RADIUS 3500 1230 GROUND CLEARANCE °...
  • Page 66 www.duma-rent.com VISIBILITY MT 733... We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimising operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
  • Page 67 www.duma-rent.com DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with standard EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of standard EN 15830) 9,5 m...
  • Page 68 www.duma-rent.com VISIBILITY MT 933... We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimising operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
  • Page 69 www.duma-rent.com DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with standard EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of standard EN 15830) 9,5 m...
  • Page 70 www.duma-rent.com VISIBILITY MT 1033... We use European standard EN15830 relating to operator visibility. - Adhere to the instructions for optimising operator visibility in the immediate vicinity (  1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
  • Page 71 www.duma-rent.com DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with standard EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of standard EN 15830) 9,5 m...
  • Page 72 www.duma-rent.com INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. 1 - DRIVER'S CAB ACCESS ..................... . . 2-36 2 - DRIVER'S SEAT .
  • Page 73 www.duma-rent.com 2 - 35...

  • Page 74: Driver's Cab Access

    www.duma-rent.com 1 - DRIVER'S CAB ACCESS - Face the driver's cab access to get in and out, and always use the three support points provided for this purpose. 1 - Left handle. 2 - Right handle. 3 - Step. 2 - DRIVER'S SEAT DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.

  • Page 75: Seat Belt

    www.duma-rent.com DRIVER'S PNEUMATIC SEAT (OPTION) MT 733... DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Switch on lift truck ignition. - Pull or push lever 1 according to the desired height, making sure that the green indicator lamp 2 remains visible.

  • Page 76: Emergency Stop

    www.duma-rent.com 5 - EMERGENCY STOP In the event of danger, it enables the engine to be shut down, thereby cutting-off all hydraulic movements. IMPORTANT Be ready for hydraulic movements suddenly stopping when you press this button. If possible stop the lift truck before using the emergency stop button. - Turn switch to disable.
  • Page 77 www.duma-rent.com To set the time, short press to increment the value or hold down Main screen. to move to the next number. Reset to zero. Daily hour meter screen. Engine fault screen. Fault code display. ECU fault screen. Fault code display. Instantaneous consumption screen.
  • Page 78 www.duma-rent.com GEAR BOX OIL PRESSURE WARNING INDICATOR LAMP The indicator lamp and buzzer come on when there is an abnormal drop in gear box pressure, in forward gear. Stop the engine and determine the cause (gear box oil level, possible leak, radiator, etc.). NOTE: This indicator lamp operates in forward travel conditions only, and can be ignored when the lift truck is stopped with the engine running at min rpm.
  • Page 79 www.duma-rent.com EXHAUST DECONTAMINATION SYSTEM WARNING INDICATOR LAMP The indicator lamp comes on if the system efficiency is defective. Contact your dealer. SOOT LEVEL If the indicator lamp comes on while the lift truck is operating, perform a “STATIONARY LIFT TRUCK” EXHAUST REGENERATION  3 - MAINTENANCE;...

  • Page 80: Longitudinal Stability Limiter And Warning Device

    www.duma-rent.com 7 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 81 www.duma-rent.com STATUS OF THE DEVICE HALTED DRIVING TELESCOPE(S) RETRACTED A4-A5 : Very slow intermittent sound alarm. A6 : Slow intermittent sound alarm. -No sound alarm. -No sound alarm. A7 : Fast intermittent sound alarm. -Indicator lamp A9 on. -Indicator lamp A9 on. A8 : Very fast intermittent sound alarm.

  • Page 82: Switches

    www.duma-rent.com 8 - SWITCHES The location of the switches may vary depending on the options. BOOM ELECTRICAL PREDISPOSITION (OPTION)  DESCRIPTION AND USE OF THE OPTIONS BOOM HEAD ELECTROVALVE (OPTION)  DESCRIPTION AND USE OF THE OPTIONS DISABLING “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF  LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE HAZARD WARNING LIGHTS REAR FOG LIGHTS...
  • Page 83 www.duma-rent.com MT 733... ATTACHMENT EASY HYDRAULIC CONNECTION (OPTION) MT 933...  DESCRIPTION AND USE OF THE OPTIONS BOOM SUSPENSION (OPTION)  DESCRIPTION AND USE OF THE OPTIONS EXHAUST REGENERATION  3 - MAINTENANCE: OCCASIONAL MAINTENANCE OPTION GREEN ROTATING BEACON LIGHT (OPTION) ATTACHMENT HYDRAULIC LOCKING (OPTION)  DESCRIPTION AND USE OF THE OPTIONS HYDRAULIC MOVEMENT NEUTRALISATION When driving on the road, it is highly recommended (mandatory in Germany) that you cut off all the hydraulic movements.

  • Page 84: Lighting, Horn And Indicator Switch

    www.duma-rent.com 9 - LIGHTING, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. • A - All lights are off, the indicator lights do not flash. • B - The right hand indicator lights flash. • C - The left hand indicator lights flash. •...

  • Page 85: Fuses And Relays In The Cab

    www.duma-rent.com 12 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access panel provides a quick indication of the use of the fuse plate's components described below. - Remove the access panel 1 to access the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity.

  • Page 86: Fuses And Relays Under The Engine Cover

    www.duma-rent.com RELAYS K0 OPTION. TEST DIAG K1 Transmission cut-off relay. K2 Transmission cut-off relay. K3 Reverse gear relay. K4 Forward gear relay. K5 Buzzer. K6 JSM activation relay. OPTION. MT 733... - MT 933... Stabiliser relay. MT 1033... K8 Starter safety relay. K9 Flashing unit. Boom suspension cut-off relay (OPTION).

  • Page 87: Diagnostic Plug

    www.duma-rent.com 14 - DIAGNOSTIC PLUG 15 - ACCELERATOR PEDAL 16 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal acts on the front and rear wheels via a power assisted hydraulic braking system that slows the lift truck and brings it to a halt.

  • Page 88: Forward/Neutral/Reverse Gear Selection

    www.duma-rent.com 19 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When changing the direction of travel, the lift truck should be travelling at slow speed and not accelerating. • FORWARD: Push the switch forward (position A). • REVERSE: Push the switch backward (position B). Reversing lights and an acoustic reversing alarm indicate that the lift truck is travelling in reverse.

  • Page 89: Function Files

    www.duma-rent.com A1 - LIFTING A2 - LOWERING B1 - EXCAVATION B2 - DUMP C1 - TELESCOPE EXTENSION C2 - TELESCOPE RETRACTION D1 - ATTACHMENT D2 - ATTACHMENT E - BOOM ELECTRICAL PREDISPOSITION (OPTION) BOOM HEAD ELECTROVALVE (OPTION)  DESCRIPTION AND USE OF THE OPTIONS). F1 - LOWERING LEFT STABILISER MT 1033 ... F2 - LIFTING LEFT STABILISER MT 1033 ... G1 - LOWERING RIGHT STABILISER MT 1033 ... G2 - LIFTING RIGHT STABILISER MT 1033 ...

  • Page 90: Heater Control

    www.duma-rent.com 23 - HEATER CONTROL A - FAN CONTROL This 4-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Adjusts the temperature inside the cab. • B1 - The fan pumps in the air at ambient temperature. • B2 - The fan pumps in warm air. The intermediate positions allow the temperature to be adjusted.

  • Page 91: Steering Wheel Adjustment Lever (Option)

    www.duma-rent.com 27 - STEERING WHEEL ADJUSTMENT LEVER (OPTION) This handle enables the angle and height of the steering wheel to be adjusted. - Pull the knob backwards. - Adjust the steering wheel to the desired position. - Push the knob back to lock the steering wheel in position. 28 - DOOR OPENING HANDLE Two keys are provided with the lift truck to enable the cab to be locked.

  • Page 92: Sun Visor (Option)

    www.duma-rent.com 34 - SUN VISOR (OPTION) 35 - ROOF LIGHT 36 - HOOK 37 - INSIDE REAR-VIEW MIRROR (OPTION) 38 - ARMREST MT 733... - MT 933... Lift the armrest to access the storage. 39 - 12V SOCKET For 12 V appliance and max. amperage 15A. MT 733...

  • Page 93: Battery Cut-Off

    www.duma-rent.com 40 - BATTERY CUT-OFF For quickly disconnecting the battery when working on the electric circuit or when soldering, for example. IMPORTANT Operate the battery cut-off no less than 30 seconds after turning off the ignition with the ignition key. 41 - FRONT HEADLIGHTS •...

  • Page 94: Boom Safety Wedge

    www.duma-rent.com 44 - BOOM SAFETY WEDGE IMPORTANT Only use the wedge supplied with the lift truck. The lift truck is equipped with a boom safety wedge which must be installed on the rod of the lifting cylinder when working beneath the boom (  1 - OPERATING AND SAFETY INSTRUCTIONS).
  • Page 95 www.duma-rent.com 2 - 57...
  • Page 96 www.duma-rent.com TOWING DEVICE IMPORTANT Do not tow a trailer or an attachment that is not in perfect working condition. Using a trailer in poor condition may affect the lift truck's steering and braking, and hence the safety of the assembly. If a third party helps in coupling or uncoupling the trailer, this person must be permanently visible to the driver and wait until the lift truck has stopped, the handbrake is on and the I.C.
  • Page 97 www.duma-rent.com 2 - 59...
  • Page 98 www.duma-rent.com DESCRIPTION AND USE OF THE OPTIONS 1 - WINDSCREEN GRILL ......................2-61 2 - REAR WINDOW STAY .

  • Page 99: Windscreen Grill

    www.duma-rent.com 1 - WINDSCREEN GRILL DESCRIPTION The windscreen grill provides additional protection for the operator from any external elements spattered on the windscreen. This grill must be removable from inside the cab to enable an emergency exit. EMERGENCY EXIT - After breaking the windscreen with the emergency hammer, push (with force) on the windscreen grill at A to remove it.

  • Page 100: Boom Head Sealing

    www.duma-rent.com 6 - BOOM HEAD SEALING 7 - ANGULAR SECTOR ON BOOM The angular sector displays the boom angle, and thus improves the reading of the load charts. 8 - "A-B-C-D-E" MARKING ON BOOM The marking indicates the outreach of the boom and therefore improves reading of the load charts.

  • Page 101: Self-Cleaning Fan Cleanfix

    www.duma-rent.com 11 - SELF-CLEANING FAN CLEANFIX Cleans the radiator core and the grille of the engine cover by reversing the air flow. IMPORTANT When in use, beware of the risk of projection into the eyes. OPERATION - Set switch 1 to position A (indicator light on), the fan operates in self-cleaning mode for a few seconds once every 3 minutes.

  • Page 102: Rear Camera

    www.duma-rent.com 15 - REAR CAMERA 16 - ENGINE SPEED REGULATOR IMPORTANT The engine speed regulator cannot under any circumstances be used while driving on the road. OPERATION - Turn button 1 to increase or reduce the engine speed, and thus control the hydraulic flow within the attachment circuit.

  • Page 103: Exterior Drain-Back

    www.duma-rent.com 19 - EXTERIOR DRAIN-BACK Enables connection of a hydraulic attachment for which drain-back is required. 20 - ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION IMPORTANT This OPTION must only be used with an attachment requiring continuous hydraulic movement, such as a brush, feeder bucket, mixer, spray etc.

  • Page 104: Attachment Easy Hydraulic Connection

    www.duma-rent.com 22 - ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. OPERATION - Switch on lift truck ignition. - Press for two seconds on pushbutton 1 to release the attachment circuit hydraulic pressure. - Connect or disconnect the quick couplers of the hydraulic attachment  4 - ADAPTABLE ATTACHMENTS AS AN OPTION ON THE RANGE: PICKING UP THE ATTACHMENTS).

  • Page 105: Boom Head Electrovalve

    www.duma-rent.com 24 - BOOM HEAD ELECTROVALVE Enables use of two hydraulic functions on the attachment circuit. NOTE: For ease of connection of the quick-release couplers, decompress the hydraulic circuit by pressing button 1 on the electrovalve. ATTACHMENT LINE L1 CONTROL - Put switch 2 to position A (indicator lamp off ). - Push switch 3 forward or backward.

  • Page 106: Lifting Ring On Single Carriage

    www.duma-rent.com 26 - LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE IMPORTANT Follow the instructions given in the instruction manual (  1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS FOR HANDLING LOADS). The load charts are defined for use without forks and without attachments (  SAFETY PLATES AND STICKERS).
  • Page 107 www.duma-rent.com 3 - MAINTENANCE 3 - 1...
  • Page 108 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC SERVICE OCCASIONAL MAINTENANCE AND OPERATION FILTERING ELEMENTS AND BELTS LUBRICANTS AND FUEL 3-10 Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü...
  • Page 109 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 110 This schedule enables the operator to keep up with the periodic service of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 111 www.duma-rent.com MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory ÜŒ service and periodic 500 H service (  ...
  • Page 112 www.duma-rent.com PERIODIC SERVICE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 250 H 750 H Ü WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS MANDATORY SERVICE Ü Œ Œ  Œ Œ   PERIODIC SERVICE MANDATORY SERVICE ...
  • Page 113 www.duma-rent.com Ü  500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 1 YEAR - CHECK Countdown before “stationary lift truck” exhaust regeneration........3-24 - CHECK Alternator belt tension .
  • Page 114 www.duma-rent.com Ü  2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS. - CHECK Wheel nut tightening torques ............... 3-34 - CLEAN Air conditioning (OPTION) * .
  • Page 115 www.duma-rent.com FILTERING ELEMENTS AND BELTS Ü  500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE Part No.: 943326 Part No.: 236095 GEAR BOX OIL FILTER CAB FAN FILTER Part No.: 561749 Part No.: 282619 Ü  1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO ADD FILTER CARTRIDGES FOR PERIODIC MAINTENANCE AFTER 500 HOURS OF SERVICE.
  • Page 116 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 117 2 ℓ 5 ℓ 20 ℓ 55 ℓ 209 ℓ - MANITOU EVOLOGY OIL 10W40 API CJ4 895837 895838 895839 895840 - MANITOU DX IIIG AUTOMATIC TRANSMISSION OIL 958186 947972 947973 947974 947975 - MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108...

  • Page 118: Daily Service Or Every 10 Hours Of Service

    www.duma-rent.com Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment Carry out a general inspection around the lift truck: - Fluid leaks or stains on the ground. - Additional objects on the lift truck and in the cabin. - Mounting and locking of the attachment.

  • Page 119: Fuel Pre-Filter

    www.duma-rent.com CHECK Fuel pre-filter IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Open the engine cover. - Disconnect electrical wiring harness 1 from the fuel pre-filter. - Place a hose on the drain plug 2 and the other end in a container. - Unscrew the drain plug 2 by two turns.

  • Page 120: Clean Cyclonic Pre-Filter

    www.duma-rent.com CLEAN Cyclonic pre-filter The cleaning interval is given as a guide, however the pre-filter must be emptied and cleaned as soon as impurities reach the MAX level on the tank. IMPORTANT When cleaning, take care not to let impurities into the dry air filter. - Loosen nut 1 remove cover 2 and empty the tank.
  • Page 121 www.duma-rent.com 3 - 15...

  • Page 122: Weekly Service Or Every 50 Hours Of Service

    www.duma-rent.com Ü  50H - WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE CHECK Gear box oil level Park the lift truck on level ground with the boom raised, the engine stopped. Carry out the check within 5 minutes of the engine being stopped. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (  1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).

  • Page 123: Brake Fluid Level

    - Telescope the boom several times in order to spread the lubricant evenly. - Remove the surplus lubricant. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, coal) use lubricating varnish (MANITOU Part No.: 483536). Consult your dealer. 3 - 17...

  • Page 124: Check Hydraulic Oil Level

    www.duma-rent.com CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Check dipstick 1, the correct level must be at the level of the red dot.

  • Page 125: Clean

    - Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surface with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292).

  • Page 126: Lubricate General Lubrication

    www.duma-rent.com LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 hours of service or every day. Clean, then lubricate the following points with grease (  LUBRICANTS AND FUEL) and remove the surplus.
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  • Page 128 www.duma-rent.com ÜŒ  250H - PERIODIC SERVICE - EVERY 250 HOURS OF SERVICE CHECK Angle gear box oil level Park the lift truck on level ground with the boom raised and the engine stopped. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (  1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
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  • Page 130 CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2,000 hours). In this case we recommend an analysis of the hydraulic oil every 500 hours of service.
  • Page 131 www.duma-rent.com LUBRICATE Parking brake lever mechanism - Clean and lubricate the pivot pins 1 with grease (  LUBRICANTS AND FUEL). REPLACE Engine oil REPLACE Engine oil filter Place the lift truck on level ground, let the engine run at idling speed for a few minutes, then stop the engine.
  • Page 132 www.duma-rent.com REPLACE Gear box oil filter IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (  1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS). Tighten the gear box oil filter by hand pressure only and lock the filter in place by a quarter turn. - Remove the cover plate 1.
  • Page 133 www.duma-rent.com REPLACE Cabin fan filters - Unscrew thumbscrew 1 and remove protective casing 2. - Remove the cab ventilation filter 3 and replace it with a new one (  FILTER CARTRIDGES AND BELTS). - Refit the protective casing. CHECK Fork wear * * Consult your dealer.
  • Page 134 www.duma-rent.com Ü  1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.
  • Page 135 www.duma-rent.com NOTE: When removing cover plates and hatches, clean the surrounding area and remove any accumulations of flammable materials. - Place a container under radiator drain plug 2 and unscrew the plug. - Take drain hose 3. - Place the end of the drain hose in the container and screw the hose fully to the drain connector 2.
  • Page 136 www.duma-rent.com REPLACE Fuel pre-filter IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. Tighten the fuel filter by hand only and lock in place by a quarter turn. - Switch off the lift truck's ignition. - Open the engine cover.
  • Page 137 www.duma-rent.com REPLACE Gearbox oil CLEAN Gearbox sump strainer Place the lift truck on level ground with the engine stopped and the gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (  1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
  • Page 138 www.duma-rent.com REPLACE Angle gear box oil Place the lift truck on level ground with the engine stopped, the angle gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (  1 - INSTRUCTIONS AND SAFETY RECOMMENDATIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
  • Page 139 www.duma-rent.com CHECK Engine silent blocks * CHECK Valve lash * CHECK Gearbox silent blocks * CHECK Gear box controls * CHECK Brake system pressure * CHECK Boom pad wear * CHECK Condition of wiring harnesses and cables * CHECK Lights and signals * CHECK Warning indicators * CHECK...
  • Page 140 www.duma-rent.com Ü  2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench: •...
  • Page 141 www.duma-rent.com REPLACE Hydraulic oil CLEAN Hydraulic oil tank suction strainer REPLACE Hydraulic oil tank filter cap REPLACE Distributor control head filter Place the lift truck on level ground with the engine shut down, and the boom retracted and lowered as far as possible. IMPORTANT Before any intervention, thoroughly clean the area surrounding the filter, the drain plugs and the suction cover on the hydraulic tank.
  • Page 142 www.duma-rent.com CHECK Radiator * CHECK Water pump and thermostat * CHECK Alternator and starter * CHECK Turbocharger * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Brake pad and brake disk wear * CHECK Condition of boom assembly * CHECK Bearings and bushings of the boom * CHECK...
  • Page 143 www.duma-rent.com 3 - 37...
  • Page 144 700 hours (700h => 0h). REPLACE Wheels For this operation, we advise you to use the hydraulic jack (MANITOU part no.:  505507) and the safety support prop (MANITOU part no.: 554772). IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.
  • Page 145 www.duma-rent.com REPLACE Battery IMPORTANT Operate the battery cut-off for a minimum of 30 seconds after having switched off the ignition with the ignition key. Handling and servicing a battery can be dangerous, take the following precautions: - Wear protective goggles. - Keep the battery horizontal.
  • Page 146 www.duma-rent.com RESET Longitudinal stability limiter and warning device According to the use of the lift truck, the device may require to be periodically reset. This operation can be easily performed by means of the following procedure. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50 °C.
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  • Page 148 www.duma-rent.com Ü OCCASIONAL OPERATION TOW OR WINCH Lift truck IMPORTANT Do not tow the lift truck at more than 15 km/h, and abide by local traffic regulations. - Place the forward/reverse selector and the gear lever in neutral. - Release the hand brake. - Switch on the hazard warning lights.
  • Page 149 www.duma-rent.com TRANSPORT Lift truck IMPORTANT Ensure that the safety instructions associated with the flatbed are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the weight of the lift truck (  2 - DESCRIPTION: CHARACTERISTICS).
  • Page 150 www.duma-rent.com 3 - 44...
  • Page 151 www.duma-rent.com 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 4 - 1...
  • Page 152 www.duma-rent.com 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT GUARDS 4-12 4 - 2...
  • Page 153 INTRODUCTION - Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used on its lift trucks ( TECHNICAL CHARACTERISTICS OF ATTACHMENTS).
  • Page 154 www.duma-rent.com PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
  • Page 155 www.duma-rent.com 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
  • Page 156 www.duma-rent.com TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 35 MT-1040 TFF 35 MT-1300 PART No. 654093 654094 Rated capacity 3500 kg 3500 kg Width 1040 mm 1300 mm Weight 300 kg 340 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL PART No.
  • Page 157 www.duma-rent.com STANDARDISED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 PART No. 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 95 kg 120 kg...
  • Page 158 www.duma-rent.com BUILDING BUCKET CBC 800 L2250 CBC 900 L2450 PART No. 654471 654470 Rated capacity 814 ℓ 893 ℓ Width 2250 mm 2450 mm Weight 366 kg 391 kg LOADING BUCKET CBR 900 L2250 CBR 1000 L2450 PART No. 653749 654716 Rated capacity 904 ℓ 990 ℓ...
  • Page 159 www.duma-rent.com CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART No. 654409 751462 Rated capacity 500 ℓ/1300 kg 500 ℓ/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART No.
  • Page 160 www.duma-rent.com P 600 MT S3 PART No. 653228 Rated capacity 600 kg Weight 170 kg P 4000 MT S2 PART No. 653226 Rated capacity 4000 kg/1200 kg Weight 210 kg CRANE JIB WITH WINCH PT 600 MT S6 PART No. 708538 Rated capacity 600 kg Weight 288 kg...
  • Page 161 www.duma-rent.com JE 6000/600 PART No. 939995 Rated capacity 600 kg Weight 182 kg BOOM CRANE WITH BIG BAG HBB 1500/2400 PART No. 931627 Rated capacity 2400 kg Weight 186 kg 4 - 11...
  • Page 162 www.duma-rent.com ATTACHMENT GUARDS FORK GUARD PART No. 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART No. 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART No.

This manual is also suitable for:

Mt 933 easy 75d st5 s1Mt 1033 easy 75d st5 s1

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