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Carefully read and understand this instruction manual before using the lift truck.
It contains all information relating to operation, handling and lift truck equipment,
This document also contains precautions for use, as well as information on the servicing and routine maintenance required
WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK.
- This manual has been produced on the basis of the equipment list and the technical characteristics
given at the time of its design.
- The level of equipment of the lift truck depends on the options chosen and the country of sale.
- According to the lift truck options and the date of sale, certain items of equipment/functions described
herein may not be available.
- Descriptions and figures are non binding.
- MANITOU reserves the right to change its models and their equipment without being required to
update this manual.
- The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer
all your questions.
- This manual is an integral part of the lift truck.
- It is to be kept in its storage space at all times for ease of reference.
- Hand this manual to the new owner if the lift truck is resold.
IMPORTANT
as well as important recommendations to be followed.
to ensure the lift truck's continued safety of use and reliability.
WHENEVER YOU SEE THIS SYMBOL IT MEANS:
t
IMPORTANT
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Summary of Contents for Manitou MT732ST38
- Page 1 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
- Page 2 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
- Page 3 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
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Page 4: Operating And Safety Instructions
1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1... - Page 5 1 - 2...
- Page 6 1 - 3...
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Page 7: Table Of Contents
TABLE OF CONTENTS 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS . - Page 8 LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS PLACING THE JIB SAFETY WEDGE FITTING THE WEDGE............24 REMOVING THE WEDGE .
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Page 9: Instructions To The Company Manager
A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient OF 1,33 and a DYNAMIC test coefficient OF 1, as specified in harmonised standard EN 1459 for variable range trucks. -
Page 10: C - Modification Of The Lift Truck
• Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension. Inflate the tires in accordance with recommendations. • Ensure that the operators adapt their operating speed to suit the conditions on site. •... -
Page 11: Instructions For The Operator
- At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you use it. IMPORTANT In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A - OPERATOR'S MANUAL - Read the operator's manual carefully. -
Page 12: E - Lifting People
• With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer). OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). -
Page 13: D - Visibility
- Travelling on a longitudinal slope: • Drive and brake gently. • Moving without load: Forks or attachment facing downhill. • Moving with load: Forks or attachment facing uphill. - Take into account the lift truck’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a loading platform without having first checked: •... -
Page 14: E - Starting The Lift Truck
E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE). -
Page 15: G - Stopping The Lift Truck
- Do not leave the cab when the lift truck has a raised load. - Look where you are going and always make sure you have good visibility along the route. - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. -
Page 16: H - Driving The Lift Truck On The Public Highway
H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines. -
Page 17: Instructions For Handling A Load
INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE). -
Page 18: D - Transverse Attitude Of The Lift Truck
D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck's lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT ROLL CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). -
Page 19: F - Taking Up And Laying A High Load On Tyres
F - TAKING UP AND LAYING A HIGH LOAD ON TYRES IMPORTANT You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). - Page 20 LAYING A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the jib (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device (see: INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).
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Page 21: G - Taking Up And Laying A High Load On Stabilizers
G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck IMPORTANT You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). - Page 22 TAKING UP A HIGH LOAD ON STABILISERS - Ensure that the forks will easily pass under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the jib (1) (2) until the forks are at the level of the load (fig.
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Page 23: H - Taking Up And Laying Down A Suspended Load
H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the lift truck to loose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load. -
Page 24: Platform Operating Instructions
B - LIFT TRUCK SUITABILITY FOR USE - MANITOU has ensured that this platform is suitable for use under the normal operating conditions defined in this operator's manual, with a STATIC test coefficient OF 1,25 and a DYNAMIC test coefficient OF 1,1, as specified in harmonised standard EN 280 for "mobile elevating work platforms". -
Page 25: F - Maintenance
IMPORTANT It is strictly forbidden to use the platform when the wind speed exceeds 45 km/h. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed Speed... -
Page 26: Instructions For Using The Radio-Control
INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. IMPORTANT If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others. - Page 27 LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.
- Page 28 LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled.
- Page 29 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
- Page 30 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
- Page 31 1 - 28...
- Page 32 2 - DESCRIPTION 2 - 1...
- Page 33 2 - 2...
- Page 34 TABLE OF CONTENTS 2 - DESCRIPTION «EC» DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK MT 732 ST3B CHARACTERISTICS MT 932 ST3B CHARACTERISTICS TIRES MT 732 ST3B DIMENSIONS AND LOAD CHART MT 932 ST3B DIMENSIONS AND LOAD CHART MT 732 ST3B VISIBILITY MT 932 ST3B...
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Page 35: Ec" Declaration Of Conformity
The company 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Adresse, Address MANITOU BF - 430, rue de l’Aubinière Dossier technique, Technical file BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,... - Page 36 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9) Номер...
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Page 37: Safety Plates And Stickers
SAFETY PLATES AND STICKERS IMPORTANT Clean all the safety plates and stickers to make them legible. It is essential to replace safety plates and stickers which are illegible or damaged. Check the presence of safety plates and stickers after replacing any spare parts. EXTERNAL PLATES AND STICKERS ITEM PART NO. - Page 38 PLATES AND STICKERS UNDER THE ENGINE BONNET ITEM PART NO. DESCRIPTION 52501046 - Anti-freeze 259398 - Water/diesel separator 52505436 - Engine fuse N°52501046 Diagn F46 F45 Fuel pump Fuel FUEL / WATER pump SEPARATOR N°52505436 FUEL 259398 2 - 7...
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Page 39: Mt 732 St3B
Kg CO2/hour Kg CO2/hour 0° -5° 0.5m -3° 0.5m Tests carried out by Manitou following the EP-695 internal procedure as approved by Tests carried out by Manitou following the EP-695 internal procedure as approved by 6,10 4,75 3,60 2,40 1,44... - Page 40 FOPS - ISO 3449 ROPS - ISO 3471 ANSI B 56.6 N 193032 BREVETS - PATENTS FR 93 14367 EP 0 656 315 US PENDING N°223324 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE MODEL MODELO SERIES SERIE Année de fabrication...
- Page 41 NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE 1 - MODEL 2 - SERIES MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...
- Page 42 FRONT AXLE • Type • Serial No. • MANITOU Part no. REAR AXLE • Type • Serial No. • MANITOU Part no. • Type • Serial No. BOOM • MANITOU Part no. • Date of manufacture FRAME • Lift truck serial no.
- Page 43 CONNECTION MANFACTURER’S PLATE • Model MANITOU BF 44158 ANCENIS CEDEX FRANCE • Serial no. MODELE • Year of manufacture N dans la série Année fabrication Masse à vide C d G / Tablier A vide / En charge : mm Cap.
- Page 44 2 - 13...
- Page 45 CHARACTERISTICS MT 732 ST3B I.C. ENGINE Type DEUTZ TCD3,6L/214 Diesel Fuel 4 in line Number of cylinders Supercharged Suction Direct Injection system Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio Nominal speed laden 2200 Idling speed slow unladen Max.
- Page 46 HYDRAULIC CIRCUIT Hydraulic pump - Type Gear type with flow divider - Capacity - Max. rating capacity unladen l/mn - Flow rate at 1600 rpm l/mn Filtration - Return μm - Suction μm Maximum service pressure - Telescoping circuit 190 / 260 - Lifting circuit 260 / 260 - Tilt circuit...
- Page 47 CHARACTERISTICS MT 932 ST3B I.C. ENGINE Type DEUTZ TCD3,6L/214 Diesel Fuel 4 in line Number of cylinders Supercharged Suction Direct Injection system Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio Nominal speed laden 2200 Idling speed slow unladen Max.
- Page 48 HYDRAULIC CIRCUIT Hydraulic pump - Type Gear type with flow divider - Capacity - Max. rating capacity unladen l/mn - Flow rate at 1600 rpm l/mn Filtration - Return μm - Suction μm Maximum service pressure - Telescoping circuit 190 / 260 - Lifting circuit 260 / 260 - Tilt circuit...
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Page 49: Tires
TIRES PRESSURE TYRE LOAD (kg) MT 732 ST3B FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN (bar) 460/70R24 XMCL 159A8 TUBELESS 400/80-24 156A8 IND POWER CL MICHELIN TUBELESS 15,5R25 XHA TUBELESS 14,9X24 T35 STABILARGE 18PR 400/70-20 T37 150B 14PR TUBELESS 3,25 DUNLOP 405/70-24 MPT SPT9 168A2/152J... - Page 50 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 4,72 1,63 1000 4,92 1,70 1600 5,71 1,98 1750 5,79 2,02 14,9X24 T35 STABILARGE 18PR 2200 6,47 2,22 2250...
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Page 51: Dimensions And Load Chart
DIMENSIONS AND LOAD CHART MT 732 ST3B 1200 2560 1440 1378 4743 4681 3931 5948 2050 2050 1260 1715 ° ° 3747 6675 3519 2299 2488 4829 1310 3954 2340 ° ° 2 - 20... - Page 52 MT732/MT-X732 50° 60° 63° 40° 6,90 30° 20° 10° 0° -3° 0.5m 4,16 3,60 2,90 2,10 1,45 2,40 1,75 SUIVANT NORME EN 1459 annexe B. 2 - 21...
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Page 53: Dimensions And Load Chart
DIMENSIONS AND LOAD CHART MT 932 ST3B 1200 2560 1373 1314 4676 4617 3932 5881 2050 2050 1260 1715 ° ° 3550 7616 3519 2299 2488 4829 1310 3757 2340 ° ° 2 - 22... - Page 54 MT932 50° 60° 61.5° 40° 30° 20° 10° 0° -5° 0.5m 6,10 4,75 3,60 2,40 1,44 6,58 5,40 4,20 2,95 1,90 SUIVANT NORME EN 1459 annexe B. 2 - 23...
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Page 55: Visibility
VISIBILITY MT 732 ST3B Our lift trucks conform to European standard EN15830 with regard to operator visibility. - Follow the instructions for optimizing operator visibility of the immediate vicinity (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). - Page 56 DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES In accordance with EN15830, the two diagrams indicate blind spot zones on the visibility test circle (r 12m) and the 1m rectangular zone around the lift truck. HANDLING SUSPENDED LOADS 9,5 m 1 m3 r 12 m 45°...
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Page 57: Visibility
VISIBILITY MT 932 ST3B Our lift trucks conform to European standard EN15830 with regard to operator visibility. - Follow the instructions for optimizing operator visibility of the immediate vicinity (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). - Page 58 DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES In accordance with EN15830, the two diagrams indicate blind spot zones on the visibility test circle (r 12m) and the 1m rectangular zone around the lift truck. HANDLING SUSPENDED LOADS 9,5 m 1 m3 r 12 m 45°...
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Page 59: Instruments And Controls
INSTRUMENTS AND CONTROLS 2 - 28... - Page 60 DESCRIPTION 1 - DRIVER'S SEAT 2 - SEAT BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 5 - EMERGENCY STOP BUTTON 6 - SWITCHES 7 - LIGHTING, HORN AND INDICATOR LIGHTS 8 - FRONT AND REAR WINDSCREEN WIPER SWITCH 9 - IGNITION SWITCH 10 - FUSES AND RELAYS IN THE CAB 11 - FUSES AND RELAYS UNDER THE ENGINE BONNET...
- Page 61 1 - DRIVER'S SEAT DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Unlock the locking lever 1. - Slide the seat to the desired position. - Release the lever and be sure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Refer to the seat's graduation.
- Page 62 DRIVER'S PNEUMATIC SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Switch on lift truck ignition. - Pull or push lever 1 according to the desired height, making sure that the green indicator lamp 2 remains visible.
- Page 63 PNEUMATIC DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition. - Push or pull lever 1 until green appears in display 2 indicating correct adjustment according to your weight.
- Page 64 HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g. driving with a trailer) it is advised that a horizontal shock absorber be used. The driver’s seat is thus better able to absorb jerks in the direction of travel. • Position 1: Horizontal shock absorber fitted. •...
- Page 65 3 - CONTROL PANEL • 3A - CONTROL PANEL • 3B - SCREEN DISPLAY 3A - CONTROL PANEL IMPORTANT A permanently lit or flashing warning lamp, with the engine running, is the sign of an operating fault. The lighting of some lamps may be accompanied by an audible signal.
- Page 66 (braking oil level, possible leak, etc.). In the event of an abnormal drop in the level, consult your dealer. PARKING BRAKE INDICATOR LAMP This indicator lamp comes on when the parking brake is applied. BATTERY CHARGE WARNING INDICATOR LAMP If the indicator lamp and buzzer come on when the lift truck is running, stop the engine immediately and look for the cause (electric circuit, alternator belt, alternator, etc.).
- Page 67 3B - SCREEN DISPLAY - Turn on the lift truck ignition using the ignition key. - The initialization screen appears, please wait. - The screen appears to show: • The direction of travel (F for forward/R for reverse/N for neutral). •...
- Page 68 4 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
- Page 69 C - "SUSPENDED LOAD" MODE Providing a higher margin of safety, use with short STANDARD MODE boom. - Place the lift truck in the transport position. - Press the button for 2 seconds, "SUSPENDED LOAD" MODE is validated by an audible beep and the lighting of the lamp.
- Page 70 5 - EMERGENCY STOP BUTTON In the event of danger, it enables the engine to be shut down, thereby cutting-off all hydraulic movements. IMPORTANT Warning, hydraulic movements suddenly stop when using this button. If possible, stop the lift truck before using the emergency stop. - Turn the knob to deactivate it before restarting the lift truck.
- Page 71 I - ROTATING BEACON LIGHT J - FRONT AND REAR WORKING LIGHTS OPTION K - HEAD TELESCOPE WORKING LIGHT OPTION L - REAR WINDOW DEFROSTER OPTION M - SIDE WINDSCREEN WIPER OPTION + ROOF WINDSCREEN WIPER N - ENGINE SPEED REGULATOR See: 2 - DESCRIPTION: DESCRIPTION AND USE OF THE OPTIONS.
- Page 72 7 - LIGHTING, HORN AND INDICATOR LIGHTS The switch controls the visual and sound alarms. • A - All lights are off, the indicator lights do not flash. • B - The right hand indicator lights flash. • C - The left hand indicator lights flash. •...
- Page 73 10 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access panel provides a quick indication of the use of the fuse plate's components described below. - Remove access panel 1 to gain access to the fuses and relays, Replace a used fuse with a new fuse of the same quality and capacity.
- Page 74 • F29 - Hazard warning lights (15A). Roof light (15A). Anti-theft device predisposition (15A). Clock (15A). Rev. counter (15A). • F30 - Lights, horn and indicator lights switch (25A). • F31 - Starter relay (5A). • F32 - Diagnostic plug (5A). Hydraulic movement control unit (5A).
- Page 75 12 - DIAGNOSTIC PLUG 13 - ACCELERATOR PEDAL 14 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal acts on the front and rear wheels via a power assisted hydraulic braking system that slows the lift truck and brings it to a halt. Depending on the position of the transmission cut-off switch, it enables the transmission to be cut off during the free travel (see: 2 - DESCRIPTION: 6 - SWITCHES).
- Page 76 17 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. • FORWARD: Push the switch forward (position A). • REVERSE: Pull the switch backward (position B). Reversing lights and a reversing sound alarm indicate that the lift truck is running in reverse.
- Page 77 19 - HYDRAULIC CONTROLS IMPORTANT Do not attempt to alter the hydraulic system pressure. In the event of malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Operate the hydraulic controls gently and smoothly to avoid accidents caused by jerking of the lift truck. NOTE: If necessary, operate the steering to reset the hydraulic control steering accumulator.
- Page 78 23 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION) IMPORTANT The air conditioning only works if the lift truck has been started up. When using your air conditioning unit you must work with the cab closed. In winter: So as to ensure correct operation and complete efficiency of the air conditioning unit, start up the compressor once a week, if only for a short spell, so as to lubricate the internal seals.
- Page 79 27 - BRAKING OIL AND WINDSCREEN WASHER TANK ACCESS PANEL - Loosen screw 1 and lift up the braking oil and windscreen washer tank access panel (see: 3 - MAINTENANCE: B - EVERY 50 HOURS OF SERVICE). 28 - DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked.
- Page 80 34 - ROOF LIGHT 35 - HOOK 36 - CIGARETTE LIGHTER For 12 V appliance and max. amperage 10A. 37 - ARMREST AND STORAGE Lift the armrest to access the storage. 38 - TOOL BOX (OPTION) 39 - BATTERY CUT-OFF For quickly disconnecting the battery when working on the electric circuit or when soldering, for example.
- Page 81 40 - FRONT HEADLIGHTS • A - Left front indicator. • B - Left front dipped beam headlight. • C - Left front main beam headlight. • D - Left front sidelight. • E - Right front indicator. • F - Right front dipped beam headlight. •...
- Page 82 2 - 51...
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Page 83: Towing Pin And Hook
TOWING PIN AND HOOK IMPORTANT Do not tow a trailer or an attachment that is not in perfect working order. Using a trailer that is not in good condition may affect the steering and braking of the lift truck and therefore the safety of the whole unit. If a third party helps in coupling or uncoupling the trailer, this person must remain visible to the driver at all times and must wait until the lift truck has stopped, the handbrake is on and the engine is switched off before performing the operation. - Page 84 4 - COUPLING LADDER (OPTIONAL) IMPORTANT Be careful not to get your fingers caught or crushed during this operation. Do not forget to put the pins and cotter pins back in place. When uncoupling, make sure that the trailer is independently supported. COUPLING AND UNCOUPLING THE TRAILER - To couple the trailer, position the lift truck as close as possible to the trailer ring.
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Page 85: Description And Use Of The Options
DESCRIPTION AND USE OF THE OPTIONS 1 - MODCOD ANTI-THEFT SYSTEM 2 - MODCLE ANTI-START SYSTEM 3 - QUICK-RELEASE COUPLER ON ATTACHMENT CIRCUIT 4 - ENGINE SPEED REGULATOR 5 - ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION 6 - TELESCOPE SUSPENSION 7 - ATTACHMENT EASY HYDRAULIC CONNECTION 8 - BOOM ELECTRICAL PREDISPOSITION 9 - HEAD TELESCOPE ELECTROVALVE 10 - ATTACHMENT HYDRAULIC LOCKING... - Page 86 5 - ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION IMPORTANT This OPTION must only be used with an attachment requiring continuous hydraulic movement, such as a brush, feeder bucket, mixer, spray etc. It is strictly forbidden for use in handling operations and all other applications (winch, crane jib, crane jib with winch, hook, etc.).
- Page 87 8 - BOOM ELECTRICAL PREDISPOSITION Enables an electrical function to be used at the telescope head. BOOM ELECTRIC FUNCTION CONTROL - Set switch 1 to position B (indicator lamp on). - Hold down button 2 and operate button 3 forwards or backwards. NOTE: Setting switch 1 to position A (indicator lamp off ) controls the hydraulic attachment line (see: 2 - DESCRIPTION: 20 - HYDRAULIC AND TRANSMISSION CUT-OFF CONTROLS).
- Page 88 10 - ATTACHMENT HYDRAULIC LOCKING Enables the attachment to be locked onto the carriage and a hydraulic attachment to be used by the same hydraulic circuit. IMPORTANT After locking the attachment, return switch 2 to position A (indicator lamp off) to prevent accidental release of the attachment.
- Page 89 12 - EXTERIOR DRAIN-BACK Enables connection of a hydraulic attachment for which drain-back is required. 13 - LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE IMPORTANT Follow the instructions given in the instruction manual (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS FOR HANDLING LOADS).
- Page 90 14 - ANGULAR SECTOR ON BOOM The angular sector displays the boom angle, and thus improves the reading of the load charts. 2 - 59...
- Page 91 2 - 60...
- Page 92 3 - MAINTENANCE 3 - 1...
- Page 93 3 - 2...
- Page 94 TABLE OF CONTENTS 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS OF SERVICE B - EVERY 50 HOURS SERVICE C - EVERY 250 HOURS OF SERVICE...
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Page 95: Original Manitou Spare Parts And Equipment
• Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. -
Page 96: Filters Cartridges And Belts
FILTERS CARTRIDGES AND BELTS ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 799966 Part number: 940221 Change: 500 H Change: 3000 H DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563416 (AIR CONDITIONING OPTION) Clean: 50 H Part number: 319790 Change: 1000 H Change: 3000 H SAFETY DRY AIR FILTER CARTRIDGE... -
Page 97: Lubricants And Fuel
USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use. - Page 98 REAR AXLE OSCILLATION PACKAGING PACKAGING / PART NUMBER PRODUCT 1 LITRE 2 LITRES 5 LITRES 20 LITRES 55 LITRES 209 LITRES - MANITOU OIL EVOLOGY 10W40 API CJ4 895837 895838 895839 895840 - MANITOU OIL AUTOMATIC TRANSMISSION DX IIIG 958186 947972 947973...
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Page 99: Servicing Schedule
SERVICING SCHEDULE IMPORTANT (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (2): Every 10 hours during the first 50 hours then a final time at 250 hours. (3): Contact your dealer. - Page 100 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN C (3) - Hydraulic circuit pressures BRAKE 3-17 - Brake oil level 3-20 - Parking brake 3-24 - Parking brake lever mechanism G (3) - Parking brake mechanism on the transmission V (3)
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Page 101: A - Daily Or Every 10 Hours Of Service
A - DAILY OR EVERY 10 HOURS OF SERVICE A1 – ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, and let the oil drain into the sump. - Open the engine bonnet. - Pull out dipstick 1. - Clean the dipstick and check the correct level between the two notches. - Page 102 To be carried out every 10 hours during the first 50 hours service, then once at 250 hours. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, coal) Use lubricating varnish (MANITOU part no.: 483536). Please consult your dealer. Fully extend the boom.
- Page 103 A7 – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE CHECK IMPORTANT Use the test button only when requested to do so, applying short presses (less than 1 second) and long presses (5 seconds) as instructed. If in doubt during the test procedure, exit cleanly by short pressing the "BUCKET" or "SUSPENDED LOAD"...
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Page 105: B - Every 50 Hours Service
30 mm from the cartridge wall. - Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292). - Page 106 B3 – GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the boom raised, the engine shut down. Carry out the check within 5 minutes of engine shutdown. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
- Page 107 B5 – GENERAL GREASING GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to every 10 hours of service or every day. Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
- Page 108 B6 – HYDRAULIC OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Check dipstick 1, the correct level must stand at the level of the red point.
- Page 109 B9 – CAB VENTILATION FILTER (AIR CONDITIONING OPTION) CLEAN - Unscrew thumbscrew 1 and remove protective casing 2. - Lift out cab ventilation filter 3. - Clean the filter with a compressed air jet. - Check its condition and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
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Page 111: C - Every 250 Hours Of Service
C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 – ANGLE GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the boom raised and the engine stopped. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS). - Page 112 C4 – HEATING BLOCK ONE WAY VALVE CLEAN - Since one way valve 1 is located under the cab, it is possible for it to become obstructed with spattered mud for example. Clean if necessary. C5 – FRONT AND REAR AXLE DIFFERENTIAL OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped.
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Page 113: D - Every 500 Hours Of Service Or Every Year
D - EVERY 500 HOURS OF SERVICE OR EVERY YEAR Carry out the operations described previously as well as the following operations. D1 – ENGINE OIL DRAIN D2 – ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine. IMPORTANT Dispose of the waste oil in an ecological manner. - Page 114 D5 – HYDRAULIC OIL CHECK MANITOU recommends analyzing the hydraulic oil after the first 500 hours of lift truck operation. Following that, MANITOU requests that the oil is analyzed every 500 hours of operation. The results will determine whether or not the hydraulic oil is changed (contact your dealer).
- Page 115 D6 – PARKING BRAKE LEVER MECHANISM GREASE - Clean and grease hinge pins 1 with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL). D7 – CAB VENTILATION FILTER CLEAN - Unscrew thumbscrew 1 and remove protective casing 2. - Lift out cab ventilation filter 3. - Clean the filter with a compressed air jet.
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Page 117: E - Every 1000 Hours Of Service Or Every Two Years
E - EVERY 1000 HOURS OF SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. E1 – DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. - Page 118 E3 – FUEL FILTER CHANGE IMPORTANT Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. - Unscrew and discard the fuel filter 1. - Clean the inside of the filter head using a brush immersed in clean diesel oil. - Refit a filter and a new seal lubricated with clean diesel beforehand (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Page 119 E6 – GEAR BOX OIL DRAIN E7 – GEAR BOX SUMP STRAINER CLEAN Place the lift truck on level ground with the engine stopped, the gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
- Page 120 E8 – ANGLE GEAR BOX OIL DRAIN Place the lift truck on level ground with the engine stopped, the angle gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
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Page 121: F - Every 2000 Hours Of Service Or Every Two Years
F - EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. F1 – COOLING LIQUID DRAIN These operations are to be carried out when needed or once every two years at the beginning of winter. - Page 122 F2 – SAFETY DRY AIR FILTER CARTRIDGE REPLACE - For the disassembly and reassembly of the dry air filter cartridge, see: 3 - MAINTENANCE: E1 - AIR FILTER CARTRIDGE. - Gently remove the dry air filter safety cartridge 1, taking care to avoid spilling the dust. - Clean the gasket surface on the filter with a damp, clean lint-free cloth.
- Page 123 REPLACING THE DISTRIBUTOR CONTROL HEAD FILTER IMPORTANT Be careful to mount the filter 6 in the same direction as the arrow. - Remove the half clamp 4. - Undo the two couplings 5 and replace the filter 6. - Refit half clamp 4. FILLING UP THE OIL - Clean and refit the drain plugs 1 (tightening torque 29 to 39 N.m).
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Page 124: G - Every 3000 Hours Of Service
G - EVERY 3000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. G1 – ALTERNATOR BELT CHANGE - Open the engine bonnet. - Remove the protective casing 1. REMOVING THE BELT - Place a 1/2 in. socket wrench in the square of the automatic tensioner 2. - Turn the socket wrench anti-clockwise, and block the tensioner with a tool 3 (pin punch) to slacken and remove the belt. -
Page 125: H - Occasional Maintenance
H - OCCASIONAL MAINTENANCE H1 – WHEEL CHANGE For this operation, we advise you to use the MANITOU hydraulic jack, part no. 505507 and the MANITOU safety support, part no. 554772. IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground. - Page 126 H2 – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE RESET According to the use of the lift truck, the device may require to be periodically reset. This procedure allows this operation to be easily done. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50°C.
- Page 127 H3 – FRONT HEADLIGHTS ADJUST RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) h2 = h1 - (l x 2 / 100) Adjustment of -2 % of the dipped beam relative to the horizontal axis of the headlight. ADJUSTMENT PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
- Page 128 H6 – LIFT TRUCK SLINGING - Take into account the position of the lift truck center of gravity for lifting. A = 1470 mm B = 1090 mm MT 732 ST3B A = 1450 mm B = 1110 mm MT 932 ST3B - Place the hooks in the fastening points 1 provided.
- Page 129 H7 – LIFT TRUCK ON A PLATFORM TRANSPORTING IMPORTANT Ensure that the safety instructions associated with the platform are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the ground of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
- Page 130 4 - O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE 4 - 1...
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- Page 132 TABLE OF CONTENTS 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4 - 3...
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- Page 134 MANITOU. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer’s liability will be denied in case of modification or of attachment adaptation carried out without his knowing it.
- Page 135 PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
- Page 136 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
- Page 137 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 35 MT-1040 TFF 35 MT-1300 PART NUMBER 654093 654094 Rated capacity 3500 kg 3500 kg Width 1040 mm 1300 mm Weight 300 kg 340 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL PART NUMBER 751543...
- Page 138 STANDARDISED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 PART NUMBER 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 95 kg 120 kg 125 kg...
- Page 139 BUILDING BUCKET CBC 800 L2250 CBC 900 L2450 PART NUMBER 654471 654470 Rated capacity 814 l 893 l Width 2250 mm 2450 mm Weight 366 kg 391 kg LOADING BUCKET CBR 900 L2250 CBR 1000 L2450 PART No. 653749 654716 Rated capacity 904 l 990 l...
- Page 140 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART NUMBER 654409 751462 Rated capacity 500 l/1300 kg 500 l/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART NUMBER...
- Page 141 BOOM CRANE P 600 MT S3 REFERENCE 653228 Rated capacity 600 kg Weight 170 kg BOOM CRANE P 4000 MT S2 REFERENCE 653226 Rated capacity 4000 kg/1200 kg Weight 210 kg CRANE JIB WITH WINCH PT 600 MT S6 REFERENCE 708538 Rated capacity 600 kg...
- Page 142 BOOM CRANE JE 6000/600 REFERENCE 939995 Rated capacity 600 kg Weight 182 kg BOOM CRANE WITH BIG BAG HBB 1500/2400 REFERENCE 931627 Rated capacity 2400 kg Weight 186 kg 4 - 13...
- Page 143 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732 206730...