Safety Instructions For Maintenance And Servicing - HAKO Citymaster 650 Operating Manual

Operating and auxiliary materials
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Risk of injury! Observe the safety regulations applicable for the product when handling oils, greases and other
chemical substances (e.g. battery acid or sulphuric acid)!
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There is a risk of burns and scalds! Caution when handling hot operating and auxiliary materials.
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Safety instructions for maintenance and servicing

General
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Daily and weekly maintenance work can be done by the operating staff. In all other maintenance work, please
contact your nearest authorised Hako dealer. Any warranty claim is null and void if this is not complied with
and damage results.
•
Apart from the regular general inspection (HU), the Citymaster must be maintained at regular intervals
according to BGV D 29 and be checked at least annually for operationally safe condition.
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Risk of accident! Adopt measures against erroneous starting and unwanted movement. Engage the parking
brake. Switch the engine off and pull out the ignition key.
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Spare parts must be original spare parts to guarantee safety.
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Use suitable tools for the cleaning and maintenance work.
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Cleaning the electrical and electronic components as well as the engine space with a high-pressure cleaner or
steam cleaner is not allowed.
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Do not perform any welding, drilling, sawing or grinding work on parts of the frame. Damaged parts may be
replaced only by your authorised Hako dealer.
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After cleaning, examine all fuel, engine oil and hydraulic pipes for leaks, abrasion places and damage.
Immediately rectify any damage found!
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Always tighten screw connections loosened in maintenance and repair work.
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If dismantling safety devices is required in equipping, maintenance and repair work, fit and check the safety
devices immediately after completion of the work.
•
Perform maintenance and repair work under a jacked up vehicle or attachment only if it is safely and securely
supported (hydraulic cylinders, jacks, etc. alone do not secure a jacked-up vehicle).
Engine
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Toxic engine exhaust gases! Inhaling exhaust gases is injurious to health and can lead to unconsciousness
and to death! Never let the engine run in enclosed spaces.
•
Danger of burns from hot parts! Do not touch any parts such as engine block, cooling system and exhaust
system during operation and for some time after. Let the engine cool down.
•
Risk of scalding from hot engine oil! If the cap is opened when the engine is hot, there is a risk of scalding. Let
the engine cool down.
•
Risk of injury due to rotating parts! Injury of limbs or hair or clothing getting caught up. Switch the engine off
and pull out the ignition key.
•
If the engine oil pressure warning symbol in the multifunction display lights up with the engine running, there is
a risk of engine damage! Stop the vehicle in the safe range. Turn the engine off immediately and check the oil
level. Have the cause of the inadequate engine oil pressure removed.
•
If the diesel particulate filter in the multifunction display lights up red, the vehicle engine must be switched off
immediately. Serious engine damage can be caused if this is not complied with.
Fuel system
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Risk of fire! Diesel fuel is flammable! Take the utmost care when handling fuel. Never refuel close to naked
flames or ignitable sparks. Do not smoke during fuelling. Switch off the engine, pull out the ignition key and
engage the parking brake before fuelling.
•
Danger of burns from hot parts! Do not touch any parts such as engine block, cooling system and exhaust
system during operation and for some time after. Let the engine cool down.
•
There is a risk of engine damage if the fuel system is run completely empty! Inform an authorised workshop!
Cooling system
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Danger of burns from hot parts! Do not touch any parts such as engine block, cooling system and exhaust
system during operation and for some time after. Let the engine cool down.
•
Risk of scalding from hot coolant! The cooling system is under pressure. If the cooling system cap is opened
with a hot engine there is a risk of scalding. Let the engine cool down.
•
Risk of injury due to rotating parts! Injury of limbs or hair or clothing getting caught up. Switch the engine off
and pull out the ignition key.
•
The cooling fins are very thin and can be damaged easily!
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Safety Instructions
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