1. Manuals
  2. Brands
  3. HAKO Manuals
  4. Utility Vehicle
  5. -Jonas 1500 V
  6. Instruction manual

HAKO -Jonas 1500 V Instruction Manual

Hide thumbs Also See for Hako-Jonas 1500 V:
Table of Contents

Advertisement

Quick Links

Instruction Manual
Hako-Jonas 1500 V/D (6464.10/.30)

Advertisement

Table of Contents
loading

Related Manuals for HAKO Hako-Jonas 1500 V

Summary of Contents for HAKO Hako-Jonas 1500 V

  • Page 1 Instruction Manual Hako-Jonas 1500 V/D (6464.10/.30)

  • Page 2: Introduction

    Your safety, and that of others, basical- use at all times. Subject to modification The Hako-Jonas 1500 may only be ly lies in your ability to control and ope- as required by technical advancement. operated, serviced and repaired by per- rate the vehicle.

  • Page 3: Notes On Warranty

    If any attachments or conversions are sation related to damage are excluded placement will be made when confir- made on the Hako-Jonas 1500, which from the terms of warranty when the da- mation is provided immediately by the affect the equipment described in the...

  • Page 4: Disposing Of Batteries

    The return and recycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Battery Law § 6 and § 8 (BattG).

  • Page 5: Table Of Contents

    5.8.3 Change hydraulic oil filter. . . 62 Maintenance information . . . 10 Hako System Maintenance . 45 Sweeping unit... . 63 Particular risks ... 11 Maintenance report .
  • Page 6 Table of content 5.10 Wheels and brakes ..71 5.10.1 Checking tire wear ..71 5.10.2 Changing tires ... 71 5.10.3 Brakes .

  • Page 7: Safety Information

    Safety Information Safety Information Safety and warning symbols All sections related to personal safety, safety of the vehicle and environmental protection are assigned the following symbols throughout the operating ma- nual: Symbol Risks to ... Definition Safety information persons Safety information on preventing hazardous situations or property caused by failure to follow instructions or prescribed working procedures accurately or at all.

  • Page 8: General Information

    Hako technical experts. before being put into use. The vehic- ments as well as their respective • Particular attention should be paid to...
  • Page 9 Safety Information electronically. Any attempt at mani- when in an inclined position! • Pay attention to hot parts, e.g. coo- pulation can lead to the vehicle being • Do not drive the vehicle on slopes ling water, exhaust manifold, etc. automatically locked against use.

  • Page 10: Maintenance Information

    Safety Information as to whether obligations exist in this • Spare parts must comply with the mi- • No persons may be on the Hako-Jo- respect. nimum technical requirements stipu- nas 1500 when it is jacked or raised. lated by the manufacturer! This is •...

  • Page 11: Particular Risks

    Safety equipment battery or changing it, there is a risk must be rectified immediately. • Never operate the Hako-Jonas 1500 of crushing and shearing. • Observe the information in the ope- without effective safety equipment • Any fluids (fuel, hydraulic oil) esca-...

  • Page 12: Environmental Protection

    The return and re- cycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Batte- ry Law § 6 and § 8 (BattG).

  • Page 13: Labels On The Vehicle

    Front skirt (Fig. 1/10) Rating plate (Fig. 1/2) High-pressure washer/Steam cleaner Fuses (Fig. 1/11) (Fig. 1/7) Vehicle identification number (Fig. 1/3) 6464xxxxxxxx Sound power / Gradient (Fig. 1/8) Risk of crushing by sweepings container (Fig. 1/12) Machine model (Fig. 1/4) Hako-Jonas 1500...
  • Page 14 Safety Information Fig.1...
  • Page 15 Safety Information Brush wear compensation Hot surface on exhaust manifold (Fig. 2/1) (Fig. 2/4) Risk of crushing in fan (Fig. 2/5) Keep clear of sweepings container (Fig. 2/2) Risk of crushing by sweepings container (Fig. 2/6) Hydraulic oil (Fig. 2/3)
  • Page 16 Safety Information Fig.2...

  • Page 17: Operation

    Instructions to operators are required before putting the machine into service. Only technicians from your local autho- rized Hako dealer are allowed to provi- de initial instruction on the machine. The manufacturing plant will notify the dealer immediately after delivering the vehicle and the dealer will contact you to arrange a date.

  • Page 18: Prior To Starting Up

    Operation Prior to starting up Read the operating instruc- tions concerning the vehicle provided in Chapter 1, obser- ved them and familiarize yourself with the operating pro- cedures. 1. Check the parking space for signs of leaks. Hoses, lines and tanks must show no signs of leaks or damage.

  • Page 19: Starting The Engine

    • If the vehicle is overloaded, the engi- • The Hako-Jonas 1500 may only be ne speed drops and the engine is used in ambient temperatures up to switched off.
  • Page 20 Operation Procedure to start the diesel engine (only for Hako-Jonas 1500 D): 1. The accelerators (Fig. 4/1) must be in their neutral setting. 2. The vehicle's parking brake must be applied (Fig. 4/2). 3. Set the engine speed switch (Fig. 4/ 3) to working speed (hare).
  • Page 21 Operation Procedure to start the petrol engine (only for Hako-Jonas 1500 V): 1. The accelerators (Fig. 5/1) must be in their neutral setting. 2. The vehicle's parking brake must be applied (Fig. 5/2). 3. Actuate choke (with cold engine on- ly).

  • Page 22: Stopping And Switching Off The Vehicle

    Operation Stopping and switching off the vehicle 1. Move the accelerator (Fig. 6/1) slow- ly to its zero setting. The vehicle slows down to a stop. 2. Apply the parking brake (Fig. 6/2) to its end position and lock in place. 3.

  • Page 23: Sweeping Operation

    Operation Sweeping operation 1. Check the vehicle , refer to Section 2.2. 2. Start the vehicle, refer to Section 2.3. 3. Set the engine speed switch (Fig. 7/ 1) to working speed (Hare). 4. Switch on the sweeping function with the button (Fig.

  • Page 24: Emptying The Sweepings Container

    Operation 2.5.1 Emptying the sweepings container Observe the following safety information before emptying: • Driving the vehicle with the sweepings container raised reduces the vehicle's stability. Therefore, only raise the sweepings container immediately prior to emptying it. • Only raise the sweepings container when the vehicle is on a horizontal surface.
  • Page 25 5. Pivot the sweepings container back again by pressing the button (Fig. 8/ 6. Drive the Hako-Jonas 1500 away from the garbage container and lo- wer the sweepings container to its end position using the button (Fig. 8/ D).

  • Page 26: Function Faults

    Clear the fault or note down the service The following applies when lo- In the case of system errors, a four-digit code and inform your authorized Hako cating and clearing faults: error code appears in the left-hand ope- dealer. When the cause has been cle-...
  • Page 27 Operation Error code Cause Solution 2.6.6.1. Turn hydraulic valve for sweepings container Check hydraulic valve Y7/Y6, ignition key OFF/ON and (overloaded, defective or not connected) restart engine 2.6.6.2. Hydraulic valve for sweepings container "Raise/ Check hydraulic valve Y9/Y8, ignition key OFF/ON and Lower"...

  • Page 28: Transporting

    Operation Transporting In order to transport the vehicle on a loading space, apply the parking brake and also secure the vehicle using straps at both front lashing points (Fig. 9/1) and the two rear lashing points (Fig. 9/2) which are located in the wheel case.

  • Page 29: Operation

    Operation Operation Method of operation General information The Hako-Jonas 1500 is a sweeping vehicle exclusively designed for sweeping up dry and wet waste from floor surfaces as in production plants, warehouses, car parks and pedestrian precincts. Sweeping The side brush (Fig. 10/1) sweeps the dirt directly into the pick-up path (Fig.

  • Page 30: Operating Panel A

    Operation Operating elements 3.2.1 Operating panel A 1 Control lamp for preheating 2 Control lamp for engine oil pressure 3 Control lamp for parking brake 4 Control lamp for service indicator 5 Operating hour counter / Service code 6 Control lamp for fuel reserves 7 Control lamp for coolant tempera- ture 8 Button to raise the sweepings con-...
  • Page 31 Operating hour counter/Service It lights up when the brake is actuated. code (Fig. 11/5) (Fig. 11/1) (only Hako-Jonas 1500 D) The control lamp goes out when the The software version, last service code It lights up for max. 20 seconds after ac- brake is released.
  • Page 32 Operation Control lamp for coolant tempera- Button to pivot the sweepings Button to lower the sweepings container for emptying (Fig. 11/9) container (Fig. 11/11) ture (Fig. 11/7) It serves to pivot the sweepings contai- It serves to lower the sweepings contai- It lights up as soon as the coolant has ner to a vertical position for emptying.
  • Page 33 Operation Button for suction turbine (Fig. 11/ Button for sweeping functions (Fig. 11/15) It serves to switch the sweeping opera- It serves to switch the suction turbine on tions on and off. The rotary brush, side and off. When the suction turbine is brush and suction turbine are switched switched on, the control lamp in the but- on and off.

  • Page 34: Operating Panel B

    3 Switch for engine speed 4 Horn switch 5 Switch for parking light/driving lights (option) 6 Switch for hazard lights (option) 7 Switch for flashing beacon (option) 8 Switch for drive direction indicator with control lamp (option) 9 Choke (Hako-Jonas 1500 V only) Fig.12...
  • Page 35 Ignition starter switch (Fig. 12/1) Load control lamp (Fig. 12/2) Switch for horn (Fig. 12/4) It serves for preheating (Hako Jonas It lights up as soon as the ignition switch An acoustic signal is issued on actua- 1500 D only), to switch the engine on/ is actuated and goes out when the engi- ting the switch.

  • Page 36: Chine

    Operation 3.2.3 Operating elements on the Service brake and parking brake Pedal for rotary brush pressure machine The service brake (Fig. 14/1) actuates The pedal (Fig. 15/1) serves to increase Accelerators the mechanical drum brakes which act the rotary brush pressure applied on the They serve for driving forward and in re- on the two rear wheels.
  • Page 37 Operation Pedal for front skirt Crank for setting the sweeping pattern Locking the seat console The pedal (Fig. 17/1) is used to raise The crank (Fig. 17/1) is used to set the For reasons of safety, the seat console the front skirt when sweeping large de- sweeping pattern of the rotary brush.
  • Page 38 Operation Checking the sweepings container Filter system lock The sweepings container is provided The filter system is above the with an opening in order to throw in wa- sweepings container. The cover of the ste collected manually. The fill volume filter system is secured by the lock (Fig.
  • Page 39 • The driver's seat is released by means of the lever (B) and can be adjusted in a longitudinal direction. For reasons of safety, the Hako-Jonas 1500 is equipped with a seat contact switch. The engine can only be started when the operator is sitting on the driver's seat.

  • Page 40: Technical Data

    Technical Data Technical Data Dimensions and weight Length 2256 Width with/without left-hand side brush 1316/1363 Height with/without protective roof 1600/1985 Dead weight 1100 Permissible total weight 1800 Driving and sweeping performance Driving speed - forwards Driving speed - reverse Max. sweeping speed Theoretical sweeping performance with/without left-hand m²/h 16200/9300...
  • Page 41 Technical Data Sweepings container and filter system Sweepings container volume Liters Filter surface m² Side brushes Diameter Speed Max. 95 +/-5 Wheels Tyres, front 4.00-8 Tyres, rear Air/CSE 4.00-8 Hydraulic system Hydraulic oil, e.g. Mobiloil DTE 15M or DTE 10 Excel Tank volume Liters Electrical installation...
  • Page 42 Technical Data Diesel engine (Hako-Jonas 1500 D) Manufacturer Kubota Type Diesel D902 Working process / No. of cylinders 4 stroke / 3 Cubic capacity cm³ Output at 2700 rpm Idling speed 1500 +/-50 Working speed 2700 +/-50 Coolant Coolelf Auto Supra -37°C...
  • Page 43 Technical Data Gasoline/Petrol engine (Hako-Jonas 1500 V) Manufacturer Kubota Type Gasoline/Petrol DF752 Working process / No. of cylinders 4 stroke / 3 Cubic capacity cm³ Output at 2700 rpm Idling speed 1500 +/-50 Working speed 2700 +/-50 Coolant Coolelf Auto Supra -37°C...
  • Page 44 Technical Data Hako-Jonas 1500 D Hako-Jonas 1500 V Noise emission values The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC 60335-2-72 under normal wor- king conditions is: dB (A) Measurement inaccuracy (KpA): dB (A)

  • Page 45: Maintenance And Care

    Please contact your lo- ver/operator will be instructed upon de- Hako-System Maintenance IV/S: cal Hako Service Centre or Hako con- livery of the machine. (every 1000 hours of operation safety tract dealer. We cannot be held liable...

  • Page 46: Hako System Maintenance . 45 Maintenance Report

    Maintenance and Care Maintenance report Handover Hako System Maintenance Hako System Maintenance I Hako System Maintenance II 50 operating hours, one-off 125 operating hours 250 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction...

  • Page 47: Maintenance Plan

    Maintenance and Care Maintenance plan Hako system maintenance, customer The following maintenance work must be completed by the customer at the in- tervals stipulated. Interval Activity Daily Check the fuel supply, refill as necessary Check the sweepings container, empty as necessary...
  • Page 48 Maintenance and Care Hako system maintenance, customer The following maintenance work must be completed by the customer at the in- tervals stipulated. Interval Activity Weekly Check the radiator cooling ribs, clean as necessary Check the function of the steering Check the the tire pressure...
  • Page 49 Maintenance and Care Hako system maintenance - one-off The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 50 operating hours (one-off) Change the engine oil Change the engine oil filter Check the engine speed (idling and operating speed)
  • Page 50 Maintenance and Care Hako system maintenance I The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 125 operating hours Change the engine oil Check the exhaust system (risk of poisoning with cab option and defective exhaust...
  • Page 51 Interval Activity Every 250 operating hours All maintenance work in accordance with Hako system maintenance I Check the traction drive (forward and reverse drive, neutral position) Check the main filter of the air filter Change the engine oil...
  • Page 52 The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 500 operating hours All maintenance work in accordance with Hako system maintenance I and II Change the hydraulic oil Change the hydraulic oil filter Change the fuel filter...
  • Page 53 Interval Activity Every 1000 operating hours All maintenance work in accordance with Hako system maintenance I, II and III Change the air filter safety cartridges Change the coolant in the cooling system Change the brake shoes Change the brake Bowden cables...

  • Page 54: Opening The Seat Console

    Maintenance and Care Seat console The engine, air filter, radiator, hydraulic system and other components are loca- ted under the seat console. The seat console can be pivoted up for cleaning and maintenance purposes. Allow the engine to cool down before starting any cleaning and maintenance work.

  • Page 55: Engine

    Maintenance and Care Engine The engine is installed under the seat console. Allow the engine to cool down before starting any cleaning and maintenance work. Other- wise you could burn yourself on hot surfaces! Pay attention to rotating parts in the vicinity of the fan. Risk of injury! 1 Dipstick 2 Cap...

  • Page 56: Refilling The Engine Oil

    Maintenance and Care 5.5.1 Refilling the engine oil 5.5.2 Changing the engine oil and 5.5.3 Changing the fuel filter Check the engine oil level with the oil oil filter Change the fuel filters (Fig. 22/6) and dipstick (Fig. 22/1) every day. Refill en- Change the engine oil and oil filter (Fig.

  • Page 57: Air Filter

    Maintenance and Care Air filter The air filter is located under the seat console. Allow the engine to cool down before starting any cleaning and maintenance work. Other- wise you could burn yourself on hot surfaces! Pay attention to rotating parts in the vicinity of the fan.

  • Page 58: Disassembling The Main Filter

    Maintenance and Care 5.6.1 Cleaning the dust discharge signs of damage. The safety cartridge must be replaced valve every 1000 operating hours at the la- 5.6.4 Installing the main filter The dust discharge valve (Fig. 24/1) test. 1. Slide the main filter (Fig. 24/5) back must be cleaned every day.

  • Page 59: Cooling System

    Maintenance and Care Cooling system The combined radiator (Fig. 25/1) cools both the cooling water for the engine as well as the hydraulic oil for the work hy- draulics. The coolant is cooled in the ra- diator by means of a fan (Fig. 25/2). If the coolant temperature is too high, it is indicated in the operating panel.

  • Page 60: Cleaning The Radiator

    Maintenance and Care 5.7.1 Cleaning the radiator 3. Replace the cap. 6. Allow the engine to run for a few mi- Check the radiator (Fig. 25/1) daily and 4. Allow the engine to run for a few mi- nutes. clean as necessary. Dirt on the radiator nutes.

  • Page 61: Hydraulic System

    Maintenance and Care Hydraulic system Work on the hydraulic system may only be carried out by technical experts and corre- spondingly trained personnel! Hydraulic oil under high pres- sure can cause severe injuries! Allow the engine to cool down before starting any cleaning and maintenance work.

  • Page 62: Filling Hydraulic Oil

    Maintenance and Care 5.8.1 Filling hydraulic oil Switch the engine off and apply the 5.8.3 Change hydraulic oil filter Check the oil level of the hydraulic oil parking brake. The hydraulic oil filter must be changed tank every day. 2. Place a suitable collecting vessel un- for the first time after 50 operating hours der the draining hose (Fig.

  • Page 63: Sweeping Unit

    Maintenance and Care Sweeping unit 1 Side brushes 2 Rotary brush 3 Sweepings container 4 Suction turbine 5 Filter system Fig.27...

  • Page 64: Side Brushes

    Maintenance and Care 5.9.1 Side brushes 1 Adjusting bolt 2 Side brushes 3 Catch Fig.28...

  • Page 65: Adjusting The Side Brushes

    Maintenance and Care 5.9.2 Adjusting the side brushes Check the side brushes (Fig. 28/2) eve- ry week for signs of wear. In the event of wear or after the side brushes have been changed, proceed as follows to complete the necessary adjustments: 1.

  • Page 66: Rotary Brush

    Maintenance and Care 5.9.4 Rotary brush 1 Rotary brush 2 Sealing strip, left 3 Sealing strip, front 4 Sealing strip, rear 5 Sealing strip, right 6 Rotary brush half 7 Screw connection (5 pieces) 8 Wear compensator 9 Scale Fig.29...

  • Page 67: Setting The Sweeping Pattern

    Hako service center. in the catches and to the direction of 1. Lower the rotary brush onto a the bristles. The alignment of the 5.9.7 Changing the rotary brush...

  • Page 68: Adjusting The Sealing Strips

    Maintenance and Care 5.9.8 Adjusting the sealing strips 5.9.9 Changing the sealing strips Check the sealing strips in the rotary Check the sealing strips in the rotary brush area every week, readjust as ne- brush area weekly for signs of wear, re- cessary.

  • Page 69: Filter System

    Maintenance and Care 5.9.10 Filter system 1 Lock 2 Cover 3 Holder 4 Wing bolt 5 Frame 6 Agitating device 7 Dust filter Fig.30...

  • Page 70: Cleaning The Dust Filter

    Maintenance and Care 5.9.11 Cleaning the dust filter 5.9.12 Changing the dust filter The dust filter (Fig. 30/7) is located un- 1. Park the vehicle on a level area of der the cover (Fig. 30/2). The fine dust floor. Switch the engine off and apply swirled up by the rotary brush is drawn the parking brake.

  • Page 71: Wheels And Brakes

    Maintenance and Care 5.10 Wheels and brakes 5.10.2 Changing tires 5.10.3 Brakes Work on the wheels may only Work on the brake system may be carried out by technical ex- only be carried out by technical perts and correspondingly trai- experts and correspondingly ned personnel! trained personnel!

  • Page 72: Electronics

    Maintenance and Care 5.11 Electronics 5.11.1 Fuses The fuse box (Fig. 32/1) is on the right- hand side of the foot area. The main fuse and pre-fuse are located in the en- gine compartment in front of the battery. F1 Main fuse (50A) F2 Pre-fuse (50A) F3 Lighting (15A) (option) F4 Hazard warning light (10A) (option)

  • Page 73: Relays

    Maintenance and Care 5.11.2 Relays K1 Starter release relay, K2 Cab relay K3 Driving lights relay (option) K12 Indicator relay (option) 5.11.3 Changing the battery The negative pole of the batte- ry (Fig. 33/1) must be discon- nected from the battery before the positive pole.

  • Page 74: Special Equipment And Replacement Demands

    Maintenance and Care 5.12 Special equipment and replacement demands Name Description Order no. Cab safety roof Based on IEC 60335-2-72 CC 6474 Cab paneling Only in connection with the cab safety roof 647402 Cab heating Only in connection with the cab safety roof 647404 Side brush, left Supplied with standard brushes...

  • Page 75: Ec Declaration Of Conformity

    EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC) Hako GmbH Reference was made to the following Name of the authorized person who standards and/or norms and/or techni- compiles technical documents for Hamburger Straße 209-239 cal specifications to ensure proper im-...
  • Page 76 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a cleaner and better Environment · Hako GmbH · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338...

Table of Contents