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HAKO Yanmar 3TVN 88C-KHW Manual
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HAKO Yanmar 3TVN 88C-KHW Manual

HAKO Yanmar 3TVN 88C-KHW Manual

Engine for citymaster 650
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Citymaster 650 1470.15
9.0.1 Yanmar Engine 3TVN 88C-KHW
Note: This document is used to provide an overview of the system. For diagnosis and repair work on the Yanmar engine, it is absolutely
necessary that the Yanmar Diagnostics software, error message list and the workshop manual are available.
1
00.00.0001 – DP

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Summary of Contents for HAKO Yanmar 3TVN 88C-KHW

  • Page 1 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Note: This document is used to provide an overview of the system. For diagnosis and repair work on the Yanmar engine, it is absolutely necessary that the Yanmar Diagnostics software, error message list and the workshop manual are available. 00.00.0001 –...
  • Page 2 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Inhalt/ Contents Seite /Page Technical data Yanmar engine 3TVN 88C- KHW 3- 4 Engine maintenance Yanmar engine 3TVN 88C- KHW 5- 15 Attachment parts on the engine 17- 19 Mounting position of sensors of the electronic engine control unit Installation position of exhaust system components and sensors 21- 24 Installation position of components and sensors of the high pressure injection system (common rail)

  • Page 3: Technical Data

    Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Technical data Technical Data Remarks Manufactor Yanmar 3TNV88C-KHW Common Rail Engine with Engine Typ Displacement 1642 ccm Power 25.5 kW at 2600 engine revolutions Engine Speed Max. 2630 rpm Bore - Stroke 88 X 90 mm No.
  • Page 4 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Change the engine oil and the engine oil filter the first time after 50 operating hours and then every 500 operating hours. Motoröl Verschlussdeckel Motoröl 6,7L 5W 40 Titan Fuchs CARGO Engine- Oil Filler Cap Spezifikation: PN 01144080...
  • Page 5 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Daily maintenance, check engine oil level and top up if necessary Checking the engine oil level Check the engine oil level daily and refill as. Required. Place the vehicle on a level surface and hold it with the parking brake. Switch the engine off and pull out the ignition key.
  • Page 6 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Change the engine oil and the engine oil filter the first time after 50 operating hours and then every 500 operating hours. Drain off the engine oil with the engine at working temperature. Place the vehicle on a level surface and hold it with the parking brake.Switch the engine off and pull out the ignition key.

  • Page 7: Maintenance (Engine)

    Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintenance engine Daily maintenance, clean the cooling system Check the grille sieve and the combination radiator located behind it daily and clean as required. Place the vehicle on a level surface and hold it with the parking brake. Switch the engine off and pull out the ignition key. Let the engine cool down.
  • Page 8 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Daily maintenance, check coolant level and refill if required Note: If engine coolant has to be refilled constantly, it is essential to find the cause and eliminate the leak! Place the vehicle on a level surface and hold it with the parking brake. Switch the engine off and pull out the ignition key.
  • Page 9 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Weekly maintenance, drain water separator. Change the insert of the water separator every 500 operating hours ( PN 01477140) Check the water trap Fig. 99-A weekly and drain the condensed water out from the water trap if required. Place the vehicle on a level surface and hold it with the parking brake.
  • Page 10 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Daily maintenance, check the air filter Cyclone separator and dust ejection valve. The air filter has a cyclone separator incorporated in the filter housing. This lengthens the service life of the filter insert. The dust particles separated in the filter housing are ejected from the dust ejection valve Fig.
  • Page 11 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Change the air filter every 500 operating hours (PN 00682430) Check the filter insert Fig. 103-D corresponding to the maintenance indicator Fig. 103-A and clean it if required. Change the filter insert at the latest every 500 operating hours.
  • Page 12 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Renew the air filter safety catrige every 1000 operating hours (PN 00682420) Renew the safety cartridge Fig. 104-A at the latest every 1000 operating hours when changing the filter insert. There is a safety cartridge in the center of the filter insert.
  • Page 13 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Check valve clearance of the Yanmar engine every 1000 operating hours. Adjust if necassary 00.00.0001 – DP...
  • Page 14 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Maintanance engine Replace diaphragm for crankcase ventilation after 1000 operating hours or at least after 2 years 00.00.0001 – DP...

  • Page 15: Components Engine

    Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine AGR-Ventil 15 Ansaugkrümmer Turbolade 16 Common-Rail Lufteinlasskanal (von Luftfilter 17 Einlassdrosselklappe Motorkühlmittelpumpe 18 Oberer Einfüllstutzen (Motoröl) Motorkühlgebläse 19 Aufhängeöse (am Motorkühlgebläse-Ende) Kurbelwellenriemenscheibe 20 Zylinderkopfabdeckung Kielriemen 21 Aufhängeöse (am Schwungrad-Ende) Kraftstofffilter 22 Dieselpartikelfilter (DPF) seitlicher Einfüllstutzen (Motoröl) 23 Schwungrad...
  • Page 16 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Kühlwasser- Thermostat Cooling Water Thermostat Abgasrückführungs- Kühler PN 01184540 (AGR) Exhaust- Gas- Recircultion Cooler (EGR- Cooler) Partikelfilter (DOC + DPF) Diesel Particulate Filter (DOC + DPF) PN 01477040 Kühlmittelpumpe Engine Coolant Pump PN 01477170 Nockenwellensensor Camshaft Sensor...
  • Page 17 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Kraftstofffilter Fuel Filter PN 01140330 25Nm Kurbelwellensensor Crankshaft- Sensor (Crank- Speed- Sensor) PN 01477480 Verschlussdeckel Motoroil filler cap (engine oil) PN 01144080 Motorölfilter Engine Oil Filter, PN 01140320 20 Nm Ölablass-Schraube Drain Plug (Engine Oil) 60 Nm...
  • Page 18 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Zahnradpumpe 2.1, P2, Ölversorgung für den Tellerbesenantrieb oder andere Anbaugeräte (Frontkehrwalze, Mähwerk, Schneefräse) Gear pump 2.1, P2, oil supply for the disc brush drive or other attachments (front sweeper , lawn mower, snow blower) Zahnradpumpe 2.2, Ölversorgung für die...
  • Page 19 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 00.00.0001 – DP...
  • Page 20 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 00.00.0001 – DP...
  • Page 21 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Drosselklappe(Luftansaugseite) Intake throttle valve PN 01478310 Abgasrückführungsventil (AGR) Partikelfilter (DOC + Exhaust- Gas- Recirculation- Valve DPF) Diesel Particulate (EGR) Filter (DOC + DPF) PN 01478420 PN 01477040 00.00.0001 – DP...
  • Page 22 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Temperaturgeber DPF- Innen DPF- Inside- Exhaust- Temperature- Differenzdrucksensor Sensor DPF (Down Stream) DPF- Differential PN 01477360 Pressure- Sensor PN 01477240 Temperaturgeber DPF Eingang DPF Inlet Exhaust Temperature Temperaturgeber Ansaugluft II Sensor DPF (Up stream) Intake- Temperature- Sensor II PN 01477190...
  • Page 23 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine AGR Drucksensor, AGR Temperatursensor Auswertung des EGR Temperature Sensor Differenzdrucks zwischen PN 01477220 Ansaugseite und Abgasseite PN 01477030 EGR Pressure Sensor, Measurement of the Sensor- Ansaugluft- differential pressure between Temperatur I intake side and exhaust side (Ambient- Sensor) PN 01477030...
  • Page 24 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine Railrohr Injektor Zylinder 1 Injektor Zylinder 2 Injektor Zylinder 3 Railpipe Injector Cylinder 1 Injector Cylinder 2 Injector Cylinder 3 PN 01477070 PN 01477070 PN 01477070 Druckbegrenzungsventil Raildruck- Sensor, Raildruck (mechanisch) Rail- Pressure- Sensor, Pressure Relief- Valve PN 01477630...
  • Page 25 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 1. Hochdruckpumpe kpl; Yanmar Mat.Nr 129A00-51000 1. High-Pressure- Pump Assy; Yanmar PN 129A00-51000 2. Regelventil Kraftstoffdruck, MPROP mit Dichtringen; PN 01477060 2. Pump discharge control valve, MPROP with sealings, PN 01477060 6.
  • Page 26 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 00.00.0001 – DP...
  • Page 27 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 00.00.0001 – DP...
  • Page 28 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Components engine 16, 17, 18 Pos. 9. EGR Drucksensor- EGR pressure sensor- 01477030 Pos. 10. Sensor Ansaugluft (Ambient- Sensor) / New air temperature sensor (Ambient- Sensor)- 01478290 Pos. 12. Temperaturgeber Kühlwasser an der Wasserpumpe / Cooling water temperature sensor at water pump- 01470550 Pos.
  • Page 29 Yanmar Motorkabelsatz B, mit Stecker ST36 (rot) ST37 (rot) und ST38 (grau), Hako Ersatzeilnummer 01477130 Yanmar Engine- Harness B with plug ST 36 (red), St 37 (red) und ST38 (grey), Hako- Spare Part Number 01477130 Yanmar Motorkabelsatz C, ST39 (gelb), Hako Ersatzeilnummer...
  • Page 30 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Engine regeneration The vehicle is equipped with a diesel particulate filter. The diesel particulate filter (DPF) filters soot particles from the exhaust gas. During regular regeneration, the accumulated soot particles are burned at high temperatures. Depending on how high the soot concentration in the diesel particulate filter is, the following modes are provided by the engine control unit: •...
  • Page 31 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Engine regeneration Manual regeneration: The manual regeneration must be started by the operator. This mode is used for increased soot concentration. The diesel particulate filter (regeneration required) information symbol Fig. 91-A appears in the multifunction display. •...
  • Page 32 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW DOC and Soot filter 00.00.0001 – DP...
  • Page 33 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW 00.00.0001 – DP...
  • Page 34 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW 00.00.0001 – DP...
  • Page 35 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW Injektor 00.00.0001 – DP...
  • Page 36 Citymaster 650 1470.15 9.0.1 Yanmar Engine 3TVN 88C-KHW 00.00.0001 – DP...

This manual is also suitable for:

1470.15