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HAKO 1470.15 Manual
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HAKO 1470.15 Manual

HAKO 1470.15 Manual

For citymaster 650
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Manual of the Hako GmbH
Hako- Service Bad Oldesloe
Hako - system - maintenance:
Hako-Citymaster 650 (1470.15)
The Hako system maintenance specifies the special technical work to be
carried out in individual modules and defines the time periods for the
maintenance. Spare parts to be replaced are specified for the individual
maintenance tasks. (Source: operating instructions, chapter 5 Maintenance).
The proper execution of the the Hako- system- maintenance ensures a
maximum availability of the machines of the customer and guarantees a
sustainable conversation of value of the Hako product.
The proof of proper execution is the precondition for warranty and guarantee
claims against the manufacturer.
Version: January 2022
Seite 1 von 41

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Summary of Contents for HAKO 1470.15

  • Page 1 Hako - system - maintenance: Hako-Citymaster 650 (1470.15) The Hako system maintenance specifies the special technical work to be carried out in individual modules and defines the time periods for the maintenance. Spare parts to be replaced are specified for the individual maintenance tasks.
  • Page 2 To be carried out by authorised Hako service. Page 16 - 20 Hako system maintenance I, 500 operating hours (1500Bh, 2500 Bh, 3500 Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh) To be carried out by authorised Hako service. Page 21 - 25 Hako system maintenance II, 1000 operating hours (5000Bh, 7000Bh).
  • Page 3 Seite 3 von 41...
  • Page 4 Maintenance Parts Hako Citymaster 650 Hako- System Maintenance E (50) after 50 operating hours (once) Stck. Part Number Spare part designation 01140320 Engine Oil Filter 01477080 Fuel Filter Liter Operating resources 6.7 Engine Oil, Manufacturer Fuchs Fuchs Titan CARGO 5W-40, or comparable engine oil Specification: ACEA E9, API CJ-4, CAT ECF-3.
  • Page 5 Maintenance Parts Hako Citymaster 650 Hako- System- Maintenance II. 1000 operating hours (5000, 7000 Betriebsstunden- Operating hours) Stck. Part Number Spare part designation 01140320 Engine oil filter 01477080 Fuel filter 01477140 Fuel pre filter insert (water separator) 00682430 Air Filter...
  • Page 6 Maintenance Parts Hako Citymaster 650 Hako- System- Maintenance II. 2000 operating hours (extended scope) (4000, 8000 Betriebsstunden - Operating hours) Stck. Part Number Spare part designation 01140320 Engine oil filter 01477080 Fuel filter 01477140 Fuel pre filter insert (water separator)
  • Page 7 Maintenance Parts Hako Citymaster 650 Hako- System Maintenance II. 3000 operating hours (extended scope) (6000, 9000 Betriebsstunden- Operating hours) Stck. Part Number Spare part designation 01140320 Engine oil filter 01477080 Fuel filter 01477140 Fuel pre filter insert 00682430 Air filter...
  • Page 8 Hako- Maintenance system Citymaster 650- Maintenance Times The indicated maintenance times refer to maintenance and inspection work. Any repairs will be charged separately! The indicated maintenance times refer to maintenance carried out in a workshop (with lifting platform). For maintenance carried out in the field or at the customer's site without a workshop, longer working times must be calculated.
  • Page 9 Hako system maintenance II. Hako system maintenance I. after 9000 operating hours after 9500 operating hours with hydraulic oil change 3.50 hours 7.00 hours Hako system maintenance II. Hako system maintenance I. after 10000 operating hours after 10500 operating hours 6.00 hours...
  • Page 10 Hako-Citytrac 4200 Hako- Citymaster 650- Hako system maintenance Hako system maintenance before delivery A (factory specification). To be carried out by authorised Hako service. Machine-Nr.: Operating hours: Customer: Work to be carried out  Technical data: C Check engine oil level, top up if necessary 6.7 Ltr.
  • Page 11 Hako- Citymaster 650- Maintenance system Maintenance and care work to be carried out by the operator Daily maintenance and care work to be carried out  Technical data: Assembly group: C Check engine oil level, top up with 6.7 Ltr. Fuchs Titan CARGO, Engine engine oil if necessary.
  • Page 12  Technical data: Weekly maintenance and care work to be carried out Assembly group: Vehicle and sweeping system C Machine cleaning: Vehicle, sweepings container, circulating water system, suction mouth, suction pipe, suction fan C Check sweeping unit, suction section, Sweeping system sweepings container, fresh water and circulating water system for function and damage.
  • Page 13 Hako- Citymaster 650- Hako Maintenance system Hako system maintenance after 50 operating hours (to be carried out once). To be carried out by the authorised Hako service. Machine Nr.: Operating hours: Customer: Work to be carried out:Hako system maintenance after 50 Technical data: operating hours (to be carried out once).
  • Page 14 Work to be carried out:Hako system maintenance after 50 Technical data: operating hours (to be carried out once).  Assembly group: Read out the entries in the working Control Unit hydraulics control unit and eliminate the fault work hydrauliks if necessary. Check software status, carry out software update if necessary.
  • Page 15 Work to be carried out: Hako system maintenance after 50 Technical data: operating hours (to be carried out once).  Assambly group: Check for wear and damage, replace Sweeping Unit defective parts if necessary. Check the broom sweep level, adjust if necessary.
  • Page 16 Work to be carried out: Hako system maintenance after 50 Technical data: operating hours (to be carried out once).  Assambly group: Door hinges 4X Lubrication service Front lifting cylinders 4X Front power lift 2X Dirt flap on suction unit 1X Steering hinge 4 X Steering Cylinder (Hydr.) 2X...
  • Page 17 Hako-Citytrac 4200 Hako Maintenance System CM 650 Hako system maintenance after 250 operating hours (to be carried out once). To be carried out by authorised Hako service. Machine Nr.: Operating hours: Customer: Work to be carried out: Hako system maintenance after 250 Technical data: operating hours (to be carried out once).
  • Page 18 Work to be carried out: Work to be carried out: Hako system Technical data: maintenance after 250 operating hours (to be carried out once).  Assambly group: Read out the entries in the working Control Unit hydraulics control unit and eliminate the fault Work Hydrauliks if necessary.
  • Page 19 Work to be carried out: Hako system maintenance after 250 Technical data: operating hours (to be carried out once).  Assembly group: Function check, lighting, working functions, Electrical Equipment horn, etc. Cable and Wire Check cables (electrical lines) for chafing and damage.
  • Page 20 Work to be carried out: Work to be carried out: Hako system Technical data: maintenance after 250 operating hours (to be carried out once).  Assembly group: Check for wear and damage, replace Sweeping unit defective parts if necessary. Check the broom sweep level, adjust if necessary.
  • Page 21 Work to be carried out: Work to be carried out: Hako system Technical data: maintenance after 250 operating hours (to be carried out once).  Assembly group: Door hinge 4X Lubrication service Front lifting cylinders 4X Front power lift 2X...
  • Page 22 Hako-Citytrac 4200 Hako Maintenance system CM 650 Hako system maintenance I, 500 operating hours (1500 Bh, 2500, Bh, 3500Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh. To be carried out by authorised Hako service. Vehicle Nr:...
  • Page 23 Work to be carried out: Hako system maintenance I, 500 hours of Technical data: operation (1500 Bh, 2500, Bh, 3500Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh).  Assembly group: Read out the entries in the working...
  • Page 24 Work to be carried out: Hako system maintenance I, 500 hours of Technical data: operation (1500 Bh, 2500, Bh, 3500Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh).  Assembly group: Function check, lighting, working functions, Elektric horn, etc.
  • Page 25 Work to be carried out: Hako system maintenance I, 500 hours of Technical data: operation (1500 Bh, 2500, Bh, 3500Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh).  Assembly group: Check the sweeping unit for wear and...
  • Page 26 Work to be carried out: Hako system maintenance I, 500 hours of Technical data: operation (1500 Bh, 2500, Bh, 3500Bh, 4500 Bh, 5500 Bh, 6500 Bh, 7500 Bh, 8500 Bh, 9500 Bh).  Assembly group: Check the seals on the container flap for Container flap of the leaks and damage.
  • Page 27 Hako-Citytrac 4200 Maintenance System Hako Citymaster 650 Hako system maintenance II, after 1000 operating hours (5000 Bh,7000 Bh). To be carried out by authorised Hako service. Vehicle Nr.: Operating hours: Costumer: Work to be done:  Technical data: Assambly group:...
  • Page 28 Work to be carried out: Hako system maintenance II after 1000 Technical data: operating hours (5000 Bh,7000 Bh).  Assembly group: Read out the entries in the working Control Unit hydraulics control unit and eliminate the fault Work Hydraulik if necessary. Check software status, carry out software update if necessary.
  • Page 29 Work to be carried out: Hako system maintenance II after 1000 Technical data: operating hours (5000 Bh,7000 Bh).  Assembly group: Function check, lighting, working functions, Elektric system horn, etc. Check cables (electrical lines) for chafing Cable and and damage.
  • Page 30 Work to be carried out: Hako system maintenance II after 1000 Technical data: operating hours (5000 Bh,7000 Bh).  Assembly group: Replace the Bowden cables on the broom Sweeping Unit RP.-Nr. 01471350 (2X) arms. Check the sweeping unit for wear and damage, replace defective parts if necessary.
  • Page 31 Work to be carried out: Hako system maintenance II after 1000 Technical data: operating hours (5000 Bh,7000 Bh).  Assembly group: Door hinges 4X Lubrication service Front lifting cylinder 4X Front power lift 2X Dirt flap on suction unit 1X Steering hinge 4 X Steering cylinder (Hydr.) 2X...
  • Page 32 Hako-Citytrac 4200 Maintenance System Hako Citymaster 650 Hako system maintenance II extended, every 2000 operating hours (4000 Bh, 8000 Bh, 10000 Bh). To be carried out by authorised Hako service Vehicle Nr: Operating hours: Customer: Work to be carried out: Hako system maintenance II extended,...
  • Page 33 Work to be carried out: Hako system maintenance II extended, Technical data: every 2000 operating hours (4000 Bh, 8000 Bh).  Assembly group: Read out the entries in the working Control Unit hydraulics control unit and eliminate the fault Work Hydrauliks if necessary.
  • Page 34 Work to be carried out: Hako system maintenance II extended, Technical data: every 2000 operating hours (4000 Bh, 8000 Bh).  Assembly group: Function check, lighting, working functions, Electric System horn, etc. Check cables (electrical lines) for chafing Cable and damage.
  • Page 35 Work to be carried out: Hako system maintenance II extended, Technical data: every 2000 operating hours (4000 Bh, 8000 Bh).  Assembly group: Replace the Bowden cables on the broom Sweeping Unit RP.-Nr. 01471350 (2X) arms. Check the sweeping unit for wear and damage, replace defective parts if necessary.
  • Page 36 Work to be carried out: Hako system maintenance II extended, Technical data:  every 2000 operating hours (4000 Bh, 8000 Bh). Assembly group: Door hinges 4X Lubrication Service: Front lifting cylinders 4X Front power lift 2X Dirt Flap on Suction Unit 1X Steering hinge 4 X Steering Cylinder (Hydr.) 2X...
  • Page 37 Hako-Citytrac 4200 Maintenance System Hako Citymaster 650 Hako system maintenance II extended every 3000 operating hours (6000 Bh, 9000 Bh, 12000 Bh). To be carried out by authorised Hako service. Vehicle Nr: Operating hours: Customer: Work to be carried out: Hako system maintenance II extended Technical data: every 3000 operating hours (6000 Bh, 9000 Bh).
  • Page 38 Work to be carried out: Hako system maintenance II extended Technical data: every 3000 operating hours (6000 Bh, 9000 Bh).  Assembly group: Read out the entries in the working Control Unit hydraulics control unit and eliminate the fault Work Hydraulics if necessary.
  • Page 39 Work to be carried out: Hako system maintenance II extended Technical data: every 3000 operating hours (6000 Bh, 9000 Bh).  Assembly group: Function check, lighting, working functions, Elektric Equipment horn, etc. Check cables (electrical lines) for chafing Cable and and damage.
  • Page 40 Work to be carried out: Hako system maintenance II extended Technical data:  every 3000 operating hours (6000 Bh, 9000 Bh). Assembly group: Replace the Bowden cables on the broom Sweeping Unit RP.-Nr. 01471350 (2X) arms. Check the sweeping unit for wear and damage, replace defective parts if necessary.
  • Page 41 Work to be carried out: Hako system maintenance II extended Technical data:  every 3000 operating hours (6000 Bh, 9000 Bh). Assembly: Door hinge 4X Lubrication Service: Front lifting cylinders 4X Front power lift 2X Dirt Flap on Suction Unit 1X Steering hinge 4X Steering Cylinder (Hydr.) 2X...