Bender COMTRAXX CP9 Series Manual
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Bender COMTRAXX CP9 Series Manual

Bender COMTRAXX CP9 Series Manual

Remote alarm indicator and operator panel for medical locations and other areas
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Manual
COMTRAXX® CP9xx –
Control Panel
Remote alarm indicator and operator panel
for medical locations and other areas
Softwareversion: V3.xx
CP9xx_D00349_07_M_XXEN/01.2020

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Summary of Contents for Bender COMTRAXX CP9 Series

  • Page 1 Manual COMTRAXX® CP9xx – Control Panel Remote alarm indicator and operator panel for medical locations and other areas Softwareversion: V3.xx CP9xx_D00349_07_M_XXEN/01.2020...
  • Page 2 Bender GmbH & Co. KG © Bender GmbH & Co. KG P.O.Box 1161 • 35301 Gruenberg • Germany All rights reserved. Reprinting only with permission Londorfer Straße 65 • 35305 Gruenberg • Germany Tel.: +49 6401 807-0 • Fax: +49 6401 807-259 of the publisher.

  • Page 3: Table Of Contents

    Table of Contents 1. Important information ................... 5 How to use this manual ......................5 Technical support: service and support ................6 1.2.1 End customer support and consulting ..............6 1.2.2 Repair ........................... 6 1.2.3 Customer service ......................6 Training courses ........................6 Delivery conditions .........................
  • Page 4 Table of Contents Connection of the CP9xx device ..................15 3.2.1 CP924 ..........................18 Digital inputs and outputs ....................18 3.3.1 Functions .......................... 18 3.3.2 Mode ..........................19 3.3.3 Response times t(on)/t(off) ..................19 Commissioning of the CP9… device ................19 COMTRAXX®...

  • Page 5: Important Information

     The "BMS bus" package slip  COMTRAXX® is a registered trademark of Bender GmbH & Co. KG. Always keep this manual within easy reach for future reference. We have used symbols to identify important instructions and information: This signal word indicates that there is a high risk of danger, that will result in death or serious injury if not avoided.

  • Page 6: Technical Support: Service And Support

    **Mo-Thu 7.00 a.m. - 4.00 p.m., Fr 7.00 a.m. - 1.00 p.m 1.3 Training courses Bender is happy to provide training regarding the use of test equipment. The dates of training courses and workshops can be found on the Internet at www.bender.de -> Know-how -> Seminars.

  • Page 7: Delivery Conditions

    Important information 1.4 Delivery conditions The conditions of sale and delivery set out by Bender apply. These can be obtained from Bender in printed or electronic format. For software products, the "Softwareklausel zur Überlassung von Standard- Software als Teil von Lieferungen, Ergänzung und Änderung der Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroin-...

  • Page 8: General Safety Instructions

    CP9xx alarm indicator and operator panels show alarms, measured values and states of devices. These include, for example: All Bender devices with BMS bus or BCOM interface  Bender devices (PEM, energy meters,…) with Modbus RTU or Modbus TCP interface  Other devices with Modbus RTU or Modbus TCP interface ...

  • Page 9: Product Description

    2.4 Applications Optimal visualisation on the display tailored to the user  Integration of all compatible Bender products (ISOMETER®, ATICS®, RCMS, EDS, Linetraxx® and  MEDICS® systems, universal measuring devices and energy meters) Individual instructions in case of alarms ...

  • Page 10: Software Products Used

    CP9xx alarm indicator and operator panels are integrated into the existing EDP structure like PCs. After con- nection to the network and compatible Bender products, all system devices can be accessed from any PC using a web browser. In this way, all important system information is directly available. Verified web browsers: Mi- crosoft IE, Mozilla Firefox, Google Chrome The possibility of integrating all technical equipment into a single panel creates a "technical monitoring centre"...

  • Page 11: Functional Description

    BCOM for new and future Bender systems, such as ISOMETER® iso685-D.  Modbus RTU (RS-485) when operated as a master for Bender universal measuring devices PEM..3  and also PEM..5 with restricted functionality (full functionality of PEM..5 only via Modbus TCP).

  • Page 12: Control Of Operating Theatre Lights

    Product description 2.10.4 Control of operating theatre lights Operating theatre lights from different manufacturers can be controlled via the CP9xx. Most operating theatre lights feature a USB or RS-232 interface. The CP9xx can be connected via this interface. If an RS-232 interface is available, a converter from RS-232 to USB is required.

  • Page 13: Installation, Connection And Commissioning

    Installation, connection and commissioning 3. Installation, connection and commissioning The CP9xx touch panel is integrated into existing LAN structures, but can also be operated via a single PC.. Only qualified personnel are permitted to carry out the work necessary to ins- tall, commission and run a device or system.

  • Page 14: Flush-Mounting Box Cp915 / Cp924

    Installation, connection and commissioning 3.1.3 Flush-mounting box CP915 / CP924 92 / 95 461 / 610 Maße in mm Abb. 3.2: Basic enclosure shape and dimensions CP915 and CP924 3.1.3.1 Removing the front panel CP915 and CP924 The front panel is removed from the enclosures of the CP915 and CP924 devices by means of a suction lifter. To do this, the tool must be positioned at the following points and the front panel removed until it snaps into place for the first time.

  • Page 15: Connection Of The Cp9Xx Device

    3.2 Connection of the CP9xx device Configuration of computer network systems If you are familiar with the configuration of computer networks, you can carry out the connection of the CP9xx alarm indicator and operator panel yourself. Otherwi- se please contact your EDP administrator! For UL-applications (only CP907) Use copper conductors only.
  • Page 16 Installation, connection and commissioning Connect the CP9xx as follows: 1. Modbus RTU connection: Connect terminals AMB and BMB (7) to the Modbus RTU (A to A, B to B). 2. BMS bus connection: Connect terminals ABMS and BBMS (7) to the BMS bus (A to A, B to B). AMB BMB SMB ABMS BBMS SBMS...
  • Page 17 Installation, connection and commissioning For CP915 only 9. Connect the front plate to the control board and the power supply unit: Connect a USB port (9) to the board for the touch sensor connection on the front plate. Appropriate connecting cable included in scope of delivery. Touch sensor connection USB connection control board Front plate...

  • Page 18: Cp924

    Installation, connection and commissioning 3.2.1 CP924 1. Before starting connection work, hang the display unit of the CP924 in the extended bracket. (see red arrows) Holder with retracted slide Snap mechanism 2. Connect the connections of the control unit according to the sections 4.2.1 und 4.2.2 3.

  • Page 19: Mode

    Installation, connection and commissioning 3.3.2 Mode The operating mode for the digital input can be set to the following values: •Active high An event is carried out on the rising edge of the digital input (low to high). Response time t(on)/t(off) after a switch-on signal Reaktion Reaktion Impuls on...

  • Page 20: Comtraxx® User Interface Of The Cp9Xx

    Installation, connection and commissioning 3.5 COMTRAXX® user interface of the CP9xx The device has a web user interface for setting and operation. How to start the web interface: – Open an Internet browser from any network device. – Enter the address of the CP9xx device into the address line of the browser. It is possible to connect the CP9xx directly to a computer/laptop.

  • Page 21: Modbus Tcp Server

    Modbus TCP server 4. Modbus TCP server 4.1 Data access using Modbus TCP protocol Requests are sent to the Modbus TCP server of the CP9xx using function code FC4 (read input register). The ser- ver generates a function-related response and sends it to the Modbus client. 4.1.1 Exception code If a request cannot be answered for whatever reason, the server sends a so-called exception code with which possible faults can be narrowed down.

  • Page 22: Modbus Address Structure For Bms Devices

    Modbus TCP server 4.1.5 Modbus address structure for BMS devices Number of Function Address range Number of bytes words Device type 0x00…0x09 20 bytes 10 words Timestamp 0x0A…0x0D 8 bytes 4 words Common alarm 0x0E (high byte) 1 byte 0.5 words No BMS bus con- 0x0E (low byte) 1 byte...

  • Page 23: Memory Scheme Of The Process Image

    4.2.2 Memory scheme of the process image 4.2.2.1 Structure of the process image As illustrated in the table, the Modbus start address for the respective process image is derived from the device address. 256 (0x100) words or 512 bytes are reserved for each device. They contain all the information reques- ted and transmitted from the bus.
  • Page 24 Modbus TCP server Example: Channel 2 of the device with address 3 is to be queried. How is the start address determined for querying the channel? In our example, the relevant cells in the table are marked bold. 1. For device address 3 the first part of the address, 0x03 (high byte), is taken from Tabelle 4.1. 2.
  • Page 25 Modbus TCP server 4.2.2.5 C = Common alarm and D = Device lost (device failure) Word 0x0E HiByte LoByte Common alarm, 1 byte: LSB Device error, 1 byte: = 0 or 1 LSB = 0 or 1 The common alarm bit is set as soon as an alarm status from the respective device is detected. The device error bit is set when communication with the respective device is no longer possible.
  • Page 26 Modbus TCP server 4.2.2.8 A&T = Alarm type and test type (internal/external) Meaning No alarm Prewarning Device error Reserved Alarm (yellow LED), e.g. insulation fault Alarm (red LED) Reserved … … … Reserved Reserved No test Internal test External test The alarm type is coded by the bits 0 to 2.
  • Page 27 Modbus TCP server 4.2.2.9 R&U = Range and unit Meaning Invalid (init) No unit Ω Baud °C °F Second Minute Hour Month … … … … … Reserved CODE Reserved … … … … … Reserved Reserved Actual value The actual value is lower The actual value is higher Invalid value The units of the bits 0 to 4 are coded.
  • Page 28 Modbus TCP server 4.2.2.10 Channel description Word 0x03 Byte HiByte LoByte deci Meaning Reserved Insulation fault Overload Overtemperature Failure line 1 Failure line 2 Insulation OT light Reserved Failure distribution board Oxygen Vacuum Anaesthetic gas Compressed air 5 bar … … … … … … … … … … … … … … … … … …...

  • Page 29: Modbus Examples To Read Out Data

    Modbus TCP server 4.2.3 Modbus examples to read out data Example: Reading out from ATICS channel 1 (voltage line 1) CP9xx has address 1 in subsystem 1. ATICS channel 1 of internal address 3 is to be read out. The content is the voltage of line 1 as floating point value.

  • Page 30: Channel Descriptions For The Process Image

    Modbus TCP server 4.2.4.2 Reference value on channel 1 The following reference value is stored in this channel: 230.0 V undervoltage Word 0x10 0x11 0x12 0x13 HiByte LoByte HiByte LoByte HiByte LoByte HiByte LoByte 0x43 0x66 0x00 0x00 0x00 0x04 0x00 0x4D Floating point value (Float)
  • Page 31 Modbus TCP server Measured value description Value Note alarm message operating Failure line 2 5 (0x05) Insul. OT light Insulation fault operating theatre light 6 (0x06) 7 (0x07) Failure distribution board 8 (0x08) Failure oxygen 9 (0x09) Failure vacuum 10 (0x0A) Anaesthetic gas 11 (0x0B) Compressed air 5 bar...
  • Page 32 Modbus TCP server Measured value description Value Note alarm message operating Undervoltage 77 (0x4D) Overvoltage 78 (0x4E) Frequency Measured value in Hz 79 (0x4F) 80 (0x50) Asymmetry 81 (0x51) Capacitance Measured value in F 82 (0x52) Temperature Measured value in °C 83 (0x53) Overload Measured value in %...
  • Page 33 Modbus TCP server Measured value description Value Note alarm message operating 134 (0x86) 135 (0x87) 136 (0x88) Short circuit Q1 137 (0x89) Short circuit Q2 138 (0x8A) CV460 CV460 fault 139 (0x8B) RK4xx Fault RK4xx 140 (0x8C) Address collision BMS address has been assigned several times 141 (0x8D) Invalid address 142 (0x8E)

  • Page 34: Modbus Control Commands

    Modbus TCP server Value Description of parameters: Register address (unit not displayed) 1011 (0x3F3) Time 1010 (0x3F2) Factor multiplication [*] 1009 (0x3F1) Factor division [/] 1008 (0x3F0) Baud rate 1007 (0x3EF) 4.2.6 Modbus control commands Commands can be sent to BMS devices by an external application (e.g. visualisation software). This functionality can be activated or deactivated via the web user interface.
  • Page 35 Modbus TCP server Reading out register: Use function code 0x04 "Read Input Registers" to read.  Possible response in "Status" register: Busy Processing command. Error An error has occurred. Ready Command has been processed successfully. Control commands for the internal and external BMS bus int/ext Register Register...
  • Page 36 Modbus TCP server 4.2.6.1 Modbus example for control commands Example: Changeover of ATICS to line 1 CP9… has address 1 in subsystem 1. An ATICS of internal address 3 is to be changed over to line 1. Modbus control command:00 02 00 00 00 0F 01 10 FC 00 00 04 08 00 01 00 03 00 00 00 05 00 02 Transaction ID (is generated automatically) 00 00...

  • Page 37: Troubleshooting

    COMTRAXX® manual). Frequently asked questions on the Internet You will find FAQs on many Bender devices at: http://www.bender.de > Service & support > Rapid assistance > FAQ 5.2 Maintenance The device does not contain any parts that must be maintained.

  • Page 38: Technical Data

    Technical data 6. Technical data Insulation coordination CP907 acc. to IEC 60664-1 Rated voltage.................................50 V Overvoltage category ................................ III Pollution degree ................................2 Rated impulse voltage..............................800 V Insulation coordination CP915 and CP924 acc. to IEC 60664-1 Rated insulation voltage............................AC 250 V Overvoltage category ................................
  • Page 39 Visualisation Number of pages ................................20 Background image size ................max. 3 MB/image; max. 50 MB total memory Interfaces Ethernet Connection..................................RJ45 Data rate ............................10/100 Mbit/s, autodetect DHCP ................................on/off (off)* (DHCP)..............................5…60 s (30 s)* IP address..........nnn.nnn.nnn.nnn (192.168.0.254)*, can always be reached via: 169.254.0.1 Net mask........................
  • Page 40 Technical data Digital inputs (1-12) Number..................................... 12 Galvanic separation ................................. yes Operating mode ................selectable for each input: active-high or active-low Factory setting ..............................active-high Voltage range (high)..........................AC/DC 10…30 V Voltage range (low) ............................ AC/DC 0…2 V Max. Current per Channel (AC/DC ≤ 30 V ........................8 mA Connection........................plug-in terminal: (1;1;2;…12;12) Maximum cable length............................

  • Page 41: Standards, Approvals And Certifications

    Environment/EMC EMC.................................. IEC 61326-1 Operating temperature CP907........................-10…+55 °C Operating temperature CP907 for UL-Applications..................-10…+50 °C Operating temperature CP915 and CP924 ....................-5…+40 °C Range of use ..............................≤ 2000 m AMSL Humidity ...................................≤ 98% Classification of climatic conditions acc. to IEC 60721: Stationary use (IEC 60721-3-3).............3K5 (except condensation and formation of ice) Transport (IEC 60721-3-2) ............................

  • Page 42: Ordering Details

    Technical data 6.2 Ordering details 6.2.1 Devices Device dim. Type Display size Supply Weight Front Art. No. (W x H x D) CP907 7" (17.6 cm) DC 24 V, < 15 W; PoE 226 x 144 x 78 mm 1.1 kg Glass, tempered B95061080 Glass, tempered;...

  • Page 43: Index

    Index Modbus - Address structure for BMS devices 22 Address 20 - control commands 34 - Function code 22 - Process image 22 - requests 21 BMS device address assignment on the Modbus - responses 21 Byte offset 30 Byte or word swapping 30 Process image 23 Claims under the warranty 37 Connection...
  • Page 44 Bender GmbH & Co. KG Postfach 1161 • 35301 Grünberg • Germany Londorfer Straße 65 • 35305 Grünberg • Germany Tel.: +49 6401 807-0 • Fax: +49 6401 807-259 E-Mail: info@bender.de • www.bender.de Fotos: Bender Archiv.

This manual is also suitable for:

Comtraxx cp 907Comtraxx cp 915Comtraxx cp 924B95061080B95061081B95061085

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