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Raven SmarTrax Installation Manual

John deere 8x00/8x10 series
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SmarTrax™ Installation Manual
John Deere 8X00/8X10 Series

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual John Deere 8X00/8X10 Series...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................29 Install the Node Harness ......................29 Install the Valve Harness ......................29 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........32 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........32 System Diagrams ........................33 Chapter 6 Startup Procedures ..............
  • Page 4 Table of Contents John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Updates

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Chapter 2 John Deere 8x00/8x10 SmarTrax Installation Kit (P/N 117-5034-006) TABLE 1. Picture Item Description Part Number Qty. Bracket - Hydraulic Valve Mounting 107-0172-060 Bracket - WAS Rod MFWD Without ILS 107-0172-061 Bracket - WAS Rod 107-0172-062 Bracket - WAS Base...
  • Page 11 Introduction John Deere 8x00/8x10 SmarTrax Installation Kit (P/N 117-5034-006) TABLE 1. Picture Item Description Part Number Qty. Spacer - 3/8” ID x 3/4” OD x 1” Long Steel 107-0172-038 Disc - Load Sense 321-0000-415 Bolt - 5/16”-18 UNC x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 UNC x 1-1/2”...
  • Page 12 Chapter 2 John Deere 8x00/8x10 SmarTrax Installation Kit (P/N 117-5034-006) TABLE 1. Picture Item Description Part Number Qty. Washer - 5/16” Lock 313-1000-019 Washer - 0.344” ID x 0.688” OD x 0.065” 313-2300-012 Thick Washer - 0.406” ID x 0.812” OD x 0.065”...
  • Page 13 Hydraulic Hose - -8 ORFS (F) to -6 ORFS (F) 214-1000-759 90° - 96” Hydraulic Hose - -6 ORFS (F) to -4 ORFS (F) 214-1000-833 90° - 36” Node Kit (P/N 117-5030-005) - SmarTrax-Only Systems TABLE 3. Picture Item Description Part Number Qty.
  • Page 14 Chapter 2 Node Kit (P/N 117-5030-005) - SmarTrax-Only Systems TABLE 3. Picture Item Description Part Number Qty. Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Switch 063-0172-470 Note: The node installation kit is sold separately. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 15: Hydraulic Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Smartrax Valve

    Cartridge - -08 Ball Shuttle Hydraulic 334-0002-109 Refer to the table and figure above to install the fittings in the appropriate ports of the SmarTrax valve. Remove the existing cartridge from Port EP1 of the SmarTrax valve and replace it with the -08 ball shuttle hydraulic cartridge (P/N 334-0002-109).
  • Page 17 Bolts Remove the nuts from the machine’s existing mounting bolts. Mount the SmarTrax valve mounting plate (P/N 107-0172-060) to the machine’s existing mounting bolts and secure it by reinstalling the machine’s nuts on the existing mounting bolts. Manual No. 016-5034-006 Rev. B...

  • Page 18: Install The Pressure Transducer

    3/8”-16 nylon insert lock nuts (P/N 312-4000-061) in the mounting holes shown in the figure above. Install the SmarTrax valve (P/N 334-0003-088) on the hydraulic valve mounting plate (P/N 107-0172-060) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104), four washers (P/N 313-2300-012) and four 5/16”...
  • Page 19 Hydraulic Installation DR Port Hydraulic Fitting Assembly FIGURE 6. Install the -4 ORB M/F adjustable 90° elbow fitting (P/N 333-0012-337) on the -4 SAE O-ring (F) to female diagnostic coupler hydraulic fitting (P/N 333-0012-336). Install the 0-3000 psi pressure transducer (P/N 422-0000-086) on the installed adjustable 90° elbow fitting. Transducer Assembly Installed on DR Port FIGURE 7.

  • Page 20: Install The Left And Right Steering Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-759) on the installed elbow fitting. Route the installed hydraulic hose under the left side of the cab, behind the fender well. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve (P/N 334-0003-088).

  • Page 21: Install The Pressure Hose

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-333) to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-088). Connect the straight end of the installed hydraulic hose on the fitting installed in port P of the machine’s hydraulic valve.
  • Page 22 Install the 90° end of the supplied hydraulic hose (P/N 214-1000-333) on the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-088). Connect the straight end of the installed hydraulic hose to the elbow fitting installed in step 3. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 23: Install The Load Sense Hose

    Do not remove the Power Beyond straight adapter fitting, the spacer, or the shuttle from the LS port of the machine’s hydraulic valve. These fittings are needed for the SmarTrax load sense hose installation. Install a -6 ORFS M/F 90° swivel elbow fitting (P/N 333-0012-065) in the LS port.
  • Page 24 (P/N 104-1000-258) Load Sense Disc (P/N 321-0000-415) Install a -6 SAE O-ring (M) plug adapter fitting (P/N 333-0012-104) in Port LSPV of the SmarTrax valve (P/N 334-0003-088). Remove the existing plug from the machine’s load sense (LS) port. Insert the load sense disc (P/N 321-0000-415) into the LS port.

  • Page 25: Hydraulic Schematic

    Hydraulic Installation Hydraulic Schematic Manual No. 016-5034-006 Rev. B...
  • Page 26 Chapter 3 John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 27: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install one M10 stud linear sensor mount (P/N 103-0001-030) and one M10 jam nut (P/N 312-1001-035) on the base-end (where the cable connects) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).
  • Page 28 (Differential Housing and Left Axle Tube are Integrated) Early Axle WAS Mounted to the Machine FIGURE 3. Turn the machine’s front wheels to the left to access the right front axle. Base-End of Sensor Installed on Machine FIGURE 4. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...
  • Page 29 Wheel Angle Sensor Installation Remove a differential housing bolt on the front-right side of the machine’s axle. Align the base mounting bracket (P/N 107-0172-063) over the hole and replace the housing bolt. Secure the base-end of the WAS (P/N 063-0181-017) to the bottom of the base mounting bracket using one M10 x 1.5”...
  • Page 30 Route the cable from the base-end of the WAS along the tractor frame, routing it so that it is not near moving parts or heat sources. Secure with plastic cable ties as necessary. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 31: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Machine’s Existing Access Plate FIGURE 1. Remove the factory-installed access plate on the floor of the cab (to the left side of the seat, under the floor mat).
  • Page 32 Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 33: Install The Foot Switch

    Cab Component Installation Install the Foot Switch Foot Switch Installed FIGURE 4. Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal.
  • Page 34 FIGURE 7. VALVE Connection Connect the VALVE connector on the valve harness to the open 4-pin connector on top of the SmarTrax valve. Route the cable away from moving parts and heat sources, securing with plastic cable ties as necessary.
  • Page 35 Cab Component Installation Valve Harness Wiring Diagram FIGURE 8. Manual No. 016-5034-006 Rev. B...

  • Page 36: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 37: System Diagrams

    Cab Component Installation System Diagrams Existing Chassis System Wiring Diagram FIGURE 9. Manual No. 016-5034-006 Rev. B...
  • Page 38 Chapter 5 Envizio Pro II with Slingshot FIGURE 10. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...
  • Page 39 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 11. Manual No. 016-5034-006 Rev. B...
  • Page 40 Chapter 5 Cruizer II with Slingshot FIGURE 12. John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...

  • Page 41: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 42: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 43 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 32 Installing the Chassis Cable - SmarTrax-Only Systems 32 Installing the Foot Switch 29 Installing the Node Harness 29 Installing the SmarTrax Node 27 Node Mounting Locations 28 Installing the Valve Harness 29...
  • Page 44 Index John Deere 8X00/8X10 Series SmarTrax™ Installation Manual...
  • Page 46 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 47 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.
  • Page 48 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2012, 2013...

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