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Raven SmarTrax Installation Manual

Buhler versatile 350-550, tier iv (2012 & newer)
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Buhler Versatile 350-550, Tier
IV (2012 & Newer) SmarTrax™
Installation Manual
Manual No. 016-5031-006 Rev. B
02/17
E29134
Copyright 2016, 2017

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Summary of Contents for Raven SmarTrax

  • Page 1 Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual Manual No. 016-5031-006 Rev. B 02/17 E29134 Copyright 2016, 2017...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Updates ............................. 4 Kit Contents ..........................5 Chapter 3 Hydraulic System Installation................9 Install Fittings in the SmarTrax Valve ..................10 Mount the SmarTrax Valve ...................... 11 Install the Left and Right Steering Hoses ................12 Install the Pressure Hose ......................
  • Page 4 Table of Contents Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    • Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened.
  • Page 6 HAPTER Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 7: Chapter 2 Introduction

    PREPARING FOR INSTALLATION Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Bolt - M10 x 1.5 x 25 mm Grade 8.8 Hex 311-0070-008 Bolt - M6 x 1.0 x 20 mm Grade 8.8 Hex 311-0070-010 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...
  • Page 11 INTRODUCTION TABLE 1. SmarTrax Installation Kit (P/N 117-5031-006) Picture Item Description Part Number Qty. Washer - 5/16” Split Lock 313-1000-019 Washer - 7/16” Flat 313-2300-015 TABLE 2. Hydraulic Kit (P/N 117-0199-129) Picture Item Description Part Number Qty. Fitting - -12 ORFS M/M/F Swivel Run Tee...
  • Page 12 (F) - 85” Hydraulic Hose - -8 ORFS (F) to -12 ORFS 214-1000-988 (F) - 26” Hydraulic Hose - -6 ORFS (F) to -6 ORFS 214-1000-989 (F) - 70” Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will reduce performance and possibly damage the SmarTrax hydraulic valve. Manual No. 016-5031-006 Rev. B...

  • Page 14: Install Fittings In The Smartrax Valve

    INSTALL FITTINGS IN THE SMARTRAX VALVE Before mounting the SmarTrax valve (P/N 334-0003-089) in the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 15: Mount The Smartrax Valve

    FIGURE 3. SmarTrax Valve Installed on Valve Mounting Bracket 2. Install the SmarTrax valve (P/N 334-0003-089) on the valve mounting bracket (P/N 107-0172-220) using four 5/ 16” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). FIGURE 4. SmarTrax Valve Mounted to Machine’s Frame...

  • Page 16: Install The Left And Right Steering Hoses

    Left Steering Hose 1. Locate the machine’s left and right steering hoses on the bulkhead tee fitting directly below the SmarTrax valve (P/N 334-0003-089) mounting location. FIGURE 6. Steering Hoses Disconnected 2. Disconnect the machine’s left and right steering hoses from the existing tee fittings, labeling them as they are removed to ensure they are reconnected to the correct ports later in the procedure.
  • Page 17 5. Install the -12 end of the supplied hydraulic hose (P/N 214-1000-988) on the 90° end of the installed tee fitting. 6. Connect the -8 end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve.

  • Page 18: Install The Pressure Hose

    FIGURE 11. Pressure Hose Installed on SmarTrax Valve 5. Connect the other end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve. Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 19: Install The Tank Hose

    HYDRAULIC SYSTEM INSTALLATION INSTALL THE TANK HOSE FIGURE 12. Machine’s Tank Hose 1. Locate the machine’s dual filter head on the inside of the frame near the front-right tire. 2. Disconnect the machine’s tank hose from the dual filter head. FIGURE 13.

  • Page 20: Install The Load Sense Hoses

    HAPTER FIGURE 14. Tank Hose Installed on SmarTrax Valve 7. Connect the -8 end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-089). INSTALL THE LOAD SENSE HOSES FIGURE 15. LSS Port on Machine’s Hydraulic Valve 1.
  • Page 21 3. Install one end of the supplied hydraulic hose (P/N 214-1000-989) on the fitting installed on the load sense hose. FIGURE 17. LS STEER Hose Connected to SmarTrax Valve 4. Connect the other end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve (P/N 334-0003-089). Manual No. 016-5031-006 Rev. B...
  • Page 22 FIGURE 19. LSPV Hose Connected to SmarTrax Valve 6. Connect the other end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve. Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 23: Hydraulic Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM Manual No. 016-5031-006 Rev. B...
  • Page 24 HAPTER Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 25: Chapter 4 Cab Component Installation

    MOUNT THE SMARTRAX NODE FIGURE 1. SmarTrax Node Installed on Node Mounting Bracket 1. Install the SmarTrax node (P/N 063-0173-228) on the node mounting bracket (P/N 107-0172-221) using three 3/ 8”-16 zinc flanged lock nuts (P/N 312-1001-164). Manual No. 016-5031-006 Rev. B...

  • Page 26: Node Mounting Locations

    1.0 x 20 mm grade 8.8 hex bolts (P/N 311-0070-010). NODE MOUNTING LOCATIONS FIGURE 4. Node Mounting Direction Arrows Any two arrows must be parallel with level ground Mounting Tabs Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 27: Install The Foot Switch - Optional

    CAB COMPONENT INSTALLATION When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 28: Install The Node Harness

    2. Locate the 2-pin ENABLE connector on the node harness (P/N 115-4001-145) and connect it to the foot switch connector (if applicable). FIGURE 7. 6-Pin Deutsch Connector on Node Harness 3. Connect the unlabeled 6-pin Deutsch connector to the mating connector on the machine’s harness. Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...
  • Page 29 CAB COMPONENT INSTALLATION FIGURE 8. Grommet in Bottom of Compartment 4. Remove the rubber grommet in the bottom of the compartment. FIGURE 9. Node Harness Routed to Machine’s Bulkhead 5. Route the 21-pin bulkhead connector on the node harness into the hole in the bottom of the compartment. FIGURE 10.

  • Page 30: Install The Valve Harness

    14. Loop and tie-off the REMOTE SWITCH cable connection, securing it with plastic cable ties as necessary. NOTE: The REMOTE SWITCH connector is not used in the SmarTrax system. Ensure the cable is secured away from moving parts and heat sources.
  • Page 31 3. Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. FIGURE 14. VALVE Connection 4. Connect the VALVE connector to the open 4-pin Deutsch port in the SmarTrax valve. Manual No. 016-5031-006 Rev. B...
  • Page 32 HAPTER FIGURE 15. Valve Harness Wiring Diagram Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 33: System Diagram

    CAB COMPONENT INSTALLATION SYSTEM DIAGRAM Manual No. 016-5031-006 Rev. B...
  • Page 34 HAPTER Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...

  • Page 35: Startup Procedures

    Raven console. NOTE: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016- 0171-277) or contact your local Raven dealer.

  • Page 36: Calibrate The Smartrax System

    HAPTER CALIBRATE THE SMARTRAX SYSTEM Refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) for instructions on calibrating the SmarTrax system, adjusting system settings, and system operation. Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...
  • Page 37 Node Mounting Locations 22 Installing the Valve Harness System Diagram Hydraulic System Installation Hydraulic Diagram Installing Fittings in the SmarTrax Valve Installing Left and Right Steering Hoses Installing the Load Sense Hoses Installing the Pressure Hose Installing the Tank Hose...
  • Page 38 Index Buhler Versatile 350-550, Tier IV (2012 & Newer) SmarTrax™ Installation Manual...
  • Page 39 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 40 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

This manual is also suitable for:

117-5031-006

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