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Raven SmarTrax Installation Manual

Case ih flx 4010, 4020, 4510, & 4520
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Case IH FLX 4010, 4020, 4510, &
4520
SmarTrax™ Installation Manual
P/N 016-4001-023 Rev B
09/15
E16787
Copyright 2010, 2015

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Summary of Contents for Raven SmarTrax

  • Page 1 Case IH FLX 4010, 4020, 4510, & 4520 SmarTrax™ Installation Manual P/N 016-4001-023 Rev B 09/15 E16787 Copyright 2010, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Preparing for Installation ......................4 Hydraulic Fittings ........................5 Kit Contents ..........................5 Chapter 3 Mounting the SmarTrax Hydraulic Valve ......9 Mount the SmarTrax Hydraulic Valve ..................9 Chapter 4 Hydraulic Connections............11 Install the Pressure Hose ......................12 Install the Tank Hose .......................
  • Page 4 Table of Contents CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.
  • Page 6 Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the Raven SmarTrax system. This system is designed to provide cutting- edge, hands-free steering of agricultural equipment via GPS (Global Positioning System) coordinates. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Updates

    Updates for Raven manuals as well as software updates for Raven consoles are available at the Applied Technology Division web site: http://www.ravenprecision.com/Support/index2.jsp Sign up for e-mail alerts and we will notify you when updates for your Raven products are available on the Raven web site. http://www.ravenprecision.com Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry.

  • Page 9: Hydraulic Fittings

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Chapter 2 CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Kit (P/N 117-4001-023) TABLE 1. Picture Item Description Part Number Bracket - Node Support 107-0171-960 Transducer - SmarTrax Pressure 422-0000-086 Valve - SmarTrax Hydraulic 063-0131-129 Foot Switch - SmarTrax...
  • Page 11 Introduction CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Kit (P/N 117-4001-023) TABLE 1. Picture Item Description Part Number Washer- 3/8” Split Lock 313-1000-022 Washer - 3/8” Flat 313-2300-013 CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Hydraulic Kit (P/N 117-0199-023) TABLE 2.
  • Page 12 Chapter 2 CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Hydraulic Kit (P/N 117-0199-023) TABLE 2. Picture Item Description Part Number Hose - -8 ORFS 90° (F) to -6 ORFS (F), 25” 214-1000-663 Hose - -8 ORFS 90° (F) to -6 ORFS (F), 15”...

  • Page 13: Mounting The Smartrax Hydraulic Valve

    Install Fittings on the SmarTrax Valve Before mounting the SmarTrax valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the SmarTrax valve.
  • Page 14 FIGURE 2. Valve Mounting Location Mount the SmarTrax hydraulic valve (P/N 063-0131-129) to the mounting bracket using the supplied 5/16” bolts (P/N 311-0052-104) and 5/16” lock washers (P/N 313-1000-019). Drill additional holes as needed to the lower part of the valve and to the bottom of the bracket in order to securely attach the valve to the bracket.

  • Page 15: Hydraulic Connections

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the SmarTrax hydraulic valves. CAUTION Before beginning the SmarTrax hydraulic installation procedure, turn off the machine and relieve hydraulic pressure by turning the wheel left and right.

  • Page 16: Install The Pressure Hose

    FIGURE 1. Pressure Route the other end of the hose to Port ‘P’ of the SmarTrax hydraulic valve using a supplied -6 ORFS 45° fitting (P/N 333-0012-090) or a supplied -6 ORFS 90° fitting (P/N 333-0012-065) if necessary. SmarTrax Hydraulic Valve FIGURE 2.

  • Page 17: Install The Tank Hose

    FIGURE 3. Tank Route the other end of the hose to Port ‘T’ of the SmarTrax hydraulic valve using a supplied -6 ORFS 45° fitting (P/N 333-0012-090) or a supplied -6 ORFS 90° fitting (P/N 333-0012-065) if necessary. SmarTrax Hydraulic Valve FIGURE 4.

  • Page 18: Install The Left Steer Hose

    Connection ‘A’ Port Route the other end of the hose to Port ‘A’ of the SmarTrax hydraulic valve using a supplied -6 ORFS 45° fitting (P/N 333-0012-090) or a supplied -6 ORFS 90° fitting (P/N 333-0012-065) if necessary. SmarTrax Hydraulic Valve FIGURE 6.

  • Page 19: Install The Right Steer Hose

    Right Steer Connection Route the other end of the hose to Port ‘B’ of the SmarTrax hydraulic valve using a supplied -6 ORFS 45° fitting (P/N 333-0012-090) or a supplied -6 ORFS 90° fitting (P/N 333-0012-065) if necessary. SmarTrax Hydraulic Valve FIGURE 8.

  • Page 20: Install The Ls-Steer And Ls-Pv Hoses

    Connect the hose to ‘LS-PV’ port on the SmarTrax hydraulic valve. Install the supplied hose (P/N 214-1000-316) to the ‘LS-Steer’ port on the SmarTrax hydraulic valve. Route and connect the other end of hose to the open load sense port on the steering orbitrol.

  • Page 21: Hydraulic Connection Diagram

    Hydraulic Connections Hydraulic Connection Diagram Manual No. 016-4001-023...
  • Page 22 Chapter 4 CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...

  • Page 23: Wiring And Electrical Connections

    Locate the connector labeled ‘LEFT’ on the SmarTrax valve cable harness (P/N 115-4001-002). Insert the connector labeled ‘LEFT’ to the bottom solenoid installed in port ‘2’ on the SmarTrax hydraulic valve. See Figure 9, “Cable Harness Installation Schematic,” on page 26.

  • Page 24: Route The Valve Cable Harness

    Spool and secure any excess cable. Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 25: Install The Smartrax Node

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 26 Optional Mounting Method - Using the mounting tabs on the node as a template, mark and pre-drill holes. Using bolts or self tapping screws (not supplied), secure the node into position. CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...
  • Page 27 (P/N 311-0001-321). Bracket FIGURE 5. Connect the rectangular 12 pin connector on the node adapter cable (P/N 115-4001-072) for Viper Pro/ Envizio Pro or (P/N 115-4001-018) for Cruizer to the SmarTrax valve cable harness (P/N 115-4001-002). Manual No. 016-4001-023...
  • Page 28 Connect the round plug to the vehicle’s CANbus system (Viper Pro/Envizio Pro) or the DB-9 display cable (Cruizer). CAN Connection FIGURE 7. CAN Connection Electrical hookup is recommended as shown in the Can Node Wiring Diagram on page 30. CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...
  • Page 29 Wiring and Electrical Connections When using the supplied hydraulic node cable (P/N 115-4001-072), connect the round AMP Power to the plug in the left or right rear of cab as shown in the figure below. The left side is preferred as the seat may interfere with the right side.
  • Page 30 Chapter 5 Cable Harness Installation Schematic FIGURE 9. CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...

  • Page 31: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 32: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...

  • Page 33: System Drawings

    C h a p t e r 7 The following diagrams may be helpful for installing or troubleshooting the SmarTrax system. The following diagrams may show optional features or components not required for operation and will not apply to your system if the required hardware has not been installed.
  • Page 34 Chapter 7 Can Node Wiring Diagram CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...
  • Page 35 System Drawings Envizio Pro/ Viper Pro Manual No. 016-4001-023...
  • Page 36 Chapter 7 Cruizer CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...
  • Page 37 Recommendations SmarTrax Node 21 Introduction Kit Contents Left Steer Hose- Installation LS-Steer and LS-PV Hoses- Installation Mounting the SmarTrax Hydraulic Valve Preparing for Installation Point of Reference 4 Recommendations 4 Tools Needed 4 Pressure Hose- Installation Right Steer Hose- Installation...
  • Page 38 Index CaseIH FLX 4010, 4020, 4510, and 4520 SmarTrax Installation Manual...
  • Page 39 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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