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Raven SmarTrax Installation Manual

Valtra bt150, bt170, bt190, and bt210
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Valtra BT150, BT170, BT190, and
BT210
SmarTrax™ Installation Manual
P/N 016-5033-101 Rev A
09/15
E18638
Copyright 2011, 2015

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  • Page 1 Valtra BT150, BT170, BT190, and BT210 SmarTrax™ Installation Manual P/N 016-5033-101 Rev A 09/15 E18638 Copyright 2011, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................23 Install the Node Harness ......................23 Install the Valve Harness ......................23 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........26 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........26 System Diagrams ........................27 Chapter 6 Startup Procedures ..............
  • Page 4 Table of Contents Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the SmarTrax system! This system is designed to provide cutting-edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates. This manual applies to the following machines:...

  • Page 8: Preparing For Installation

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.
  • Page 9 Introduction SmarTrax Installation Kit (P/N 117-5033-101) TABLE 1. Picture Item Description Part Number Qty. Bracket - Node Mounting 107-0172-084 Bracket - Hydraulic Valve Mounting 107-0172-122 Cable - Hydraulic Valve Harness 115-4001-096 Transducer - 0-3000 PSI Pressure 422-0000-086 Bolt - 5/16”-18 x 5/8” Hex 311-0052-102 Bolt - 5/16”-18 x 7/8”...
  • Page 10 Hydraulic Hose - -4 ORFS 90° (F) to 8L, M14 214-1000-867 X 1.5 (M) - 77” Hydraulic Hose - -4 ORFS to 8L, M14 X 1.5 214-1000-868 (F) 90° - 77” Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...
  • Page 11 Introduction Wheel Angle Sensor Installation Kit (P/N 117-0192-038) TABLE 3. Picture Item Description Part Number Qty. Sensor - 250 mm Non-Contact Linear Wheel 063-0181-017 Angle Bracket - WAS 107-0172-076 Bracket - WAS 107-0172-077 Mount - M10 Stud Linear Sensor 103-0001-030 Clamp - 1-3/8”...
  • Page 12 Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Switch 063-0172-470 Note: The node mounting kit is sold separately. Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...

  • Page 13: Hydraulic Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the SmarTrax valve.

  • Page 15: Mount The Smartrax Valve

    Hydraulic Installation Mount the SmarTrax Valve SmarTrax Valve Mounting Location FIGURE 1. Identify the valve mounting location on the left frame rail, just in front of the fuel tank. Locate the machine’s two existing mounting holes. Valve Bracket Installed on Machine FIGURE 2.

  • Page 16: Install The Left/Right Steering, Pressure, And Tank Hoses

    Chapter 3 SmarTrax Valve Installed FIGURE 3. Install the SmarTrax valve (P/N 334-0003-088) on the hydraulic valve mounting bracket using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). Install the Left/Right Steering, Pressure, and Tank Hoses Machine’s Steering Orbital Location...
  • Page 17 Install the 45° end of the supplied hydraulic hose (P/N 214-1000-866) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve (P/N 334-0003-088).
  • Page 18 Install the 45° end of the supplied hydraulic hose (P/N 214-1000-865) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve. Disconnect the machine’s tank hose from the steering orbital port labeled ‘T’.

  • Page 19: Install The Load Sense Hoses

    Install straight end of the supplied hydraulic hose (P/N 214-1000-867) on the adapter fitting installed on the machine’s load sense hose. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve.

  • Page 20: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...

  • Page 21: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install one M10 stud linear sensor mount (P/N 103-0001-030) and one M10 jam nut (P/N 312-1001-035) on the base-end (where the cable connects) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).

  • Page 22: Mount The Was

    Secure the base-end of the WAS (P/N 063-0181-017) to the bottom of the base mounting bracket using one M10 x 1.5” nylon insert lock nut (P/N 312-4000-208) and one washer (P/N 313-2300-014). Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...
  • Page 23 Wheel Angle Sensor Installation Rod-End Mounting Bracket FIGURE 4. Remove the nuts and clamp from the 1-3/8” muffler clamp (P/N 435-3003-054) and install the U-bolt around the left tie-rod with the U-bolt ends facing up. Install the clamp on the ends of the U-bolt. Install the WAS rod mounting bracket (P/N 107-0172-076) over the ends of the U-bolt and secure it using two 5/16”...
  • Page 24 Chapter 4 Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...

  • Page 25: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Node Mounting Location FIGURE 1. Remove the plastic cover to the right of the operator’s seat. Move the machine’s existing cables out of the way to expose the machine’s existing mounting posts.

  • Page 26: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 27: Install The Foot Switch

    Cab Component Installation • The location must allow cable routing to avoid crimping or damaging the cables or the node connections. • Securely fasten the node using bolts or screws through at least two of the three mounting holes. When mounted properly, the node should not become loose or rotate.
  • Page 28 4001-109). VALVE Harness Connection FIGURE 6. Connect the VALVE connector to the open 4-pin port of the SmarTrax valve (P/N 334-0003-088). Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. Route and connect the WAS connector to the cable of the installed WAS (P/N 063-0181-017).
  • Page 29 Cab Component Installation Valve Harness Wiring Diagram FIGURE 7. Manual No. 016-5033-101...

  • Page 30: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect the power to the SmarTrax system.

  • Page 31: System Diagrams

    Cab Component Installation System Diagrams Existing Chassis System Wiring Diagram FIGURE 8. Manual No. 016-5033-101...
  • Page 32 Chapter 5 Envizio Pro II with Slingshot FIGURE 9. Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...
  • Page 33 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 10. Manual No. 016-5033-101...
  • Page 34 Chapter 5 Cruizer II with Slingshot FIGURE 11. Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...

  • Page 35: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 36: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 37 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 26 Installing the Chassis Cable - SmarTrax-Only Systems 26 Installing the Foot Switch 23 Installing the Node Harness 23 Installing the SmarTrax Node 21 Mounting the SmarTrax Node 21...
  • Page 38 Index Valtra BT150, BT170, BT190, and BT210 SmarTrax Installation Manual...
  • Page 39 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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