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Raven SmarTrax Installation Manual

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SmarTrax™ Installation Manual
Miller Condor

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual Miller Condor...
  • Page 2 GPS satellites, the OmniSTAR correction service or the WAAS correction service. Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss or impairment of data arising out of the use, or inability to use, the SmarTrax or any of its components.

  • Page 3: Table Of Contents

    ...................... 14 SmarTrax Hydraulic Installation Schematic ............... 15 Chapter 5 Wiring & Electrical Connections ......... 17 Connect the SmarTrax Hydraulic Valve ................... 17 Connect the Pressure Override Switch ................... 18 Route the Console Cable Harness ..................18 Install the Foot Switch ......................
  • Page 4 Table of Contents Miller Condor SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry. Be sure to follow proper safety practices and procedures during the SmarTrax installation procedure. Bleed pressure from the hydraulic system and leave the machine turned off for the duration of the installation process. Carefully read and follow the instructions in this manual to properly complete the installation process.

  • Page 8: Recommendations

    Chapter 2 Recommendations Observe the following recommendations while installing the SmarTrax system: • Use part numbers to identify parts. • Do not remove the plastic wrapping from a part until it is necessary for installation. • Do not remove plastic caps from a part until it is necessary for installation.

  • Page 9: Kit Contents

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Chapter 2 Miller Condor SmarTrax Installation Kit (P/N 117-0195-083 or 117-0295-083) TABLE 1. Picture Item Description Part Number Nut - 3/8” Flanged Lock 312-1001-164 Washer - 5/16” Split Lock 313-1000-019 Washer - 3/8” Flat 313-2300-013 Miller Condor SmarTrax Hydraulic Kit (P/N 117-0194-083) TABLE 2.
  • Page 11 Introduction Miller Condor SmarTrax Hydraulic Kit (P/N 117-0194-083) TABLE 2. Picture Item Description Part Number Hose - 9/16” ORFS (F) to 3/4” JIC (F), 27” 214-1000-069 Hose - 11/16” ORFS 90° (F) to 9/16” JIC (F), 80” 214-1000-485 Hose - 13/16” ORFS (F) to 9/16” JIC (F), 20”...
  • Page 12 Chapter 2 Miller Condor SmarTrax Installation Manual...

  • Page 13: Install The Hydraulic Valve Mounting Bracket

    M ounting the CHAPTER A p p e n d i x 3 SmarTrax Hydraulic Valve Install the Hydraulic Valve Mounting Bracket The hydraulic valve mounting bracket (P/N 116-0159-527) should be mounted to the cab support on the right side of the machine in front of the hydraulic tank.

  • Page 14: Mount The Smartrax Hydraulic Valve

    Raven Industries supplies a tampering warning label (P/N 041-0159-689) with all SmarTrax kits. This label should be applied on or near the SmarTrax hydraulic block or mounting bracket and in a location where anyone working on the machine is able to clearly see and read the label.

  • Page 15: Hydraulic Connections

    SmarTrax hydraulic valves. Install the Pressure Hose Locate the relief valve mounted on the back side of the cab support to which the SmarTrax Valve is mounted. Manual No. 016-0190-083...
  • Page 16 2. Connect the supplied hose (P/N 214-1000-069) to the installed elbow fitting and route to the ‘P’ port on the SmarTrax valve. A supplied elbow fitting (P/N 333-0012-064) may be installed on the SmarTrax block for hose routing purposes.

  • Page 17: Install The Tank Hose

    Connect the supplied hose (P/N 214-1000-486) to the remaining connector on the installed tee fitting and route to the ‘T’ port on the SmarTrax valve block. A supplied elbow fitting (P/N 333-0012-042) may be installed on the SmarTrax block for hose routing purposes.

  • Page 18: Install The Pressure Switch

    SmarTrax valve. A supplied elbow fitting (P/N 333-0012-042) may be installed on the SmarTrax block for hose routing purposes. Repeat step 1 through step 4 to connect the right steering cylinder to port ‘B’ on the SmarTrax valve using the supplied hose (P/N 214-1000-485).

  • Page 19: Smartrax Hydraulic Installation Schematic

    Hydraulic Connections SmarTrax Hydraulic Installation Schematic Manual No. 016-0190-083...
  • Page 20 Chapter 4 Miller Condor SmarTrax Installation Manual...

  • Page 21: Wiring & Electrical Connections

    Locate the connector labeled ‘LEFT’ on the SmarTrax console cable harness (P/N 115-0171-775). Insert the connector labeled ‘LEFT’ to the solenoid installed in port ‘1A’ on the SmarTrax hydraulic valve. Tighten the screw on the connector to secure the solenoid connection.

  • Page 22: Connect The Pressure Override Switch

    FIGURE 2. Route the Console Cable Harness Once the SmarTrax hydraulic valve and pressure override switch are connected to the console cable harness, the remaining connectors must be routed into the cab. Locate an access point through which the console cable harness (P/N 115-0171-775) may be routed into the cab.

  • Page 23: Install The Foot Switch

    Wiring & Electrical Connections Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 24: Install The Yaw Sensor

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 25 Using the mounting tabs on the node as a template, mark and pre-drill holes in the floor. Using bolts or screws (not supplied), secure the node in position. Connect the large, round connectors on the node adapter cable (P/N 115-4001-007) and SmarTrax console cable harness (P/N 115-0171-775).
  • Page 26 Chapter 5 Valve Harness Installation Schematic for 117-0195-083 Kits FIGURE 5. Miller Condor SmarTrax Installation Manual...
  • Page 27 Wiring & Electrical Connections Valve Harness Installation Schematic for 117-0295-083 Kits FIGURE 6. Manual No. 016-0190-083...
  • Page 28 Chapter 5 Miller Condor SmarTrax Installation Manual...

  • Page 29: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 30: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. Miller Condor SmarTrax Installation Manual...
  • Page 31 Remove Air from the Hydraulic System 25 Verify the SmarTrax Installation 26 Wiring & Electrical Connections Connect the Pressure Override Switch 18 Connect the SmarTrax Hydraulic Valve 17 Install the Foot Switch 19 Install the SmarTrax Node 20 Install the Yaw Sensor 20...
  • Page 32 Index Miller Condor SmarTrax Installation Manual...
  • Page 33 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 34 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com atdinfo@ravenind.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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