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Hunter Road Force Touch GSP9700 Series Installation Instructions Manual
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Hunter Road Force Touch GSP9700 Series Installation Instructions Manual

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ROAd FORCe TOUCh
Installation of a Road Force Touch
only by an authorized Hunter Service Representative.
This document provides the information needed to install a Road Force Touch® / GSP9700 Series Balancer.
PLACemeNT
The balancer should be placed in a dry area that is not subject to moisture. Clearance for the operator at the front
and to the right of the balancer should be at least 3 feet (0.91 meter). There must also be ample clearance at the
rear of the balancer to allow the safety hood to open fully. The electrical power cord should be positioned so that
it cannot be walked on, driven over, or tripped over.
FLOOR ReqUIRemeNTS
The balancer should be placed on a solid concrete floor. Any floor condition, which might allow the balancer to
move during operation, is unacceptable.
If the location selected is a hard surface floor that is hollow underneath, place the balancer over a supporting
beam or close to a supporting wall.
POweR ReqUIRemeNTS
The customer must furnish a 230VAC +10% / -15%, 10 amp 50/60 Hz single-phase electrical supply for the
balancer. This machine must be connected to a 20 Amp branch circuit. Please refer all power source issues to a
certified electrician.
The power cord supplied utilizes a twist lock connector, NEMA L6-20P. The power cord may need modified to
match the available electrical receptacle for your region. For instructions to replace the single-phase power plug
with a three-phase NEMA L15-20P power plug refer to form 5350T. Changes to the electrical power cord, plug,
and/or power source must be performed by a certified electrician in accordance with local electrical codes.
PNeUmATIC ReqUIRemeNTS
The customer must provide a low-pressure air supply (between 100-175 psi (6.9–12.0 bar)). Necessary for
balancers equipped with the Auto-Clamp and Inflation Station. A moisture trap and/or filter is necessary to
provide clean, dry air.
INSTALLATION INSTRUCTIONS FOR
®
/ GSP9700 SeRIeS BALANCeRS
®
/ GSP9700 Series Balancer should be completed
Figure 1
1 of 56
Form 6423-T, 07-12
Supersedes Form 6423-T, 05-12d

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Summary of Contents for Hunter Road Force Touch GSP9700 Series

  • Page 1 Installation of a Road Force Touch ® / GSP9700 Series Balancer should be completed only by an authorized Hunter Service Representative. This document provides the information needed to install a Road Force Touch® / GSP9700 Series Balancer. PLACemeNT The balancer should be placed in a dry area that is not subject to moisture. Clearance for the operator at the front and to the right of the balancer should be at least 3 feet (0.91 meter).

  • Page 2: Special Tools Required

    SPeCIAL TOOLS ReqUIRed • Silicone or Teflon Grease • Calibration Tool, 221-672-1 (for Dataset ® Arms) • Collet (or cone), 1 1/4 inch open-ended wrench and a 3/8-16 X 2 1/2 inch (or longer) bolt (the 3/8 inch diameter and 16 threads per inch is required) (for spindle installation) • Torque wrench The accessories kit contains hardware and loose components that are required to complete the installation of the balancer.
  • Page 3 8. Position the base near the intended location. Refer to “Placement,” on page 1 for detailed instructions. IF APPLICABLe, RemOVe The ShIPPING BOLT FROm The VIBRATION STRUCTURe 1. Locate the shipping bolt, identified by the yellow tag, on the front of the balancer. RemOVe Figure 3 2.
  • Page 4 2. Pull the inner Dataset arm out and hook it on the opposite side of the spindle face so it does not interfere with weight tray removal. Figure 5 3. Lift the rear of the weight tray up, slide to the right, and forward off the base. Set the weight tray aside. Figure 6...
  • Page 5 4. Remove rust-preventative paper from within balancer tub. During assembly of balancer, route all external wires and air lines (if present) through the hole located in back of balancer. Figure 7 INSTALL dISPLAY SUPPORT ASSemBLY ANd LCd mONITOR 1. Remove support from plastic and align on back left corner. Loosely secure the display support to the base assembly with four 1/4-20 X 1/2 inch socket button head cap screws, located in accessories kit.
  • Page 6 3. Remove the rear cover from the display support for the LCD by removing the six 1/4 turn fasteners. Set the rear cover and attaching hardware aside. Figure 9 4. Route the loose ends of the GSP interconnect and power cable down the display support and into the base of the balancer.
  • Page 7 5. Connect the interconnect cable to jack J2 and the power cable to jack J7 of the 45-1379-3 board within the balancer tub. Figure 11 6. Remove the four (4) screws holding the monitor stand to the monitor. Retain the screws as they will be reused.
  • Page 8 HP monitors will require all four retained screws. Planar monitors will require two of the supplied screws and two 75-659-2 screws (supplied in accessories kit). If needed, instructions to remove the planar stand are included with the monitor. Align the monitor with the four holes located on the display support and screw in place with the retained screws.
  • Page 9 9. Run the LCD power cable (from the base of the balancer) , USB-B (square end) power cable, green audio jack, and blue vga cable through the center hole near the top of the display support. If optional external speakers are being used, refer to .”INSTALL OPTIONAL EXTERNAL SPEAKERS”...
  • Page 10 11. Connect the shorter power cable coming from the base of the balancer into the power supply in the middle of the display support. Figure 17 12. Connect the USB-A (rectangle end) from the monitor into the open USB port at the bottom of the 45-1337-1 board.
  • Page 11 13. Connect the blue vga cable into the port on the bottom board. Figure 19 14. Connect the green audio cable in to the green audio jack on the bottom board. If optional external speakers are being used, refer to .”INSTALL OPTIONAL EXTERNAL SPEAKERS”...
  • Page 12 15. Route the yellow-black cable of the DC drive motor through the back of the tub and up through opening shown below. 16. Connect the yellow-black cable coming from the DC drive in the balancer tub to the yellow-black-orange wired cable coming from the power supply. Figure 21...
  • Page 13 17. Use tie straps to consolidate wires. The two power cables for the power supply and monitor should be routed in the opening between the display support and power supply. Install the security keys into the 45-1337-1 board. Figure 22 Position the security keys so that the metal clip is in full contact with the metal of the security key.
  • Page 14 19. If a barcode scanner is being installed, plug the USB cable from the scanner into the USB port on the 45- 1353-1 board as shown below. Figure 24 20. Inspect to assure that all cables and wires are installed properly as well as all drives are properly seated. 21.
  • Page 15 2. Connect the green audio cable in to the green audio jack on the bottom board. Figure 25 3. Connect the speaker USB cable to top USB port of the 45-1337-1 board. Figure 26 4. Cut the supplied Velcro fastener strips (mated loop and hook strips) to fit the appropriate mounting location on each speaker and the mounting point on (or near) the balancer.
  • Page 16 Below are suggested speaker mounting locations. Speaker design may vary. Figure 27 - Side of monitor Support Figure 28 - Under monitor Support in Sound Bar Configuration Figure 29 - Above monitor Support in Sound Bar Configuration...
  • Page 17 6. Install the monitor support cover, making sure none of the wires are pinched. Kit 20-2529-1, USB SpeaKer Kit with hoUSing Figure 30 The monitor support cover must be removed before performing the following operation. 1. Position the speaker shelf housing on the monitor support cover. Using the housing as a template, mark the center holes for drilling through the monitor support cover.
  • Page 18 2. Secure the speaker shelf housing to the monitor support cover using two 1/4-20 x .50 socket button head cap screws, 75-481-2, and two 1/4-20 Keps nuts, 76-85-2. 3. Enlarge one of the other holes in the speaker shelf housing to accommodate the USB connector on the speakers.
  • Page 19 8. Remove the protective film from the Velco loop and hook strips and attach to the speakers and inside the speaker shelf housing. Place the speakers. Figure 34 9. Push the power button (power on) on the speakers and turn the volume up to MAXIMUM. Once installed, speaker volume can be controlled from the balancer video player application.
  • Page 20 INSTALL AUTO hOOd Unlike previous Hunter balancers, a steel washer is NOT placed on the safety hood shaft before installing the safety hood. Safety hoods without the auto-up feature are also covered after this section. 1. Remove the return spring from the load roller mechanism and then push the load roller forward.
  • Page 21 4. Slide the frame of the safety hood onto the shaft. Figure 38 5. The stop secured to the balancer will be within the cutout section when the frame is correctly positioned. Figure 39...
  • Page 22 6. Remove any tie-straps from the piston assembly on the back of the balancer. Figure 40 Slide the cylinder rod end onto the safety hood rod and attach the retained E-clip. Figure 41...
  • Page 23 hOOd STOP AdjUSTmeNT 8. Check to make sure the rubber bumper is contacting the end of the slot when the hood is raised (position shown) and when it is lowered. Figure 42 9. If the bumper is not contacting in both directions, adjust how far the cylinder rod is threaded into the rod end. Loosen jam nut, then: • If not contacting when hood is in UP position, rotate cylinder rod in CCW direction (when viewing from above) using flats on rod.
  • Page 24 10. When finished adjusting, tighten jam nut to rod end and verify operation. 11. If more adjustment is required, the two mounting brackets that attach the cylinder to the back of the tub can be raised or lowered by loosening the four bolts connecting the brackets to the balancer tub. Figure 44 12.
  • Page 25 14. Place the back section of the safety hood onto the frame and use two (2) tie straps to secure in place. (Secure loosely until both sections are connected). Figure 46 15. Assure that the tie strap nearest the mount arm is oriented as shown to be able to rotate out of sight. Figure 47...
  • Page 26 16. Loosely secure the front rounded section of the safety hood to frame using five (5) tie straps, 94-35-2. Figure 48 17. Secure the two halves of the hood with three (3) 1/4-20 X 0.75 pan head screws, 75-128-2 and three (3) nuts, 76-367-2 (included in accessories kit).
  • Page 27 18. Tighten all tie straps and trim excess length, rotate the tie strap head underneath the lip of the hood frame. Figure 50 19. Position the hood spring hook, 216-43-2, through the eyelet of the hood spring, 98-303-2. Position the hood spring hook and hood spring into the mounting holes located near the bottom of the rear of the balancer.
  • Page 28 21. Re-install the return spring to the load roller mechanism. Figure 52 22. Slowly, close the hood. If interference with the hood proximity switch is detected, make the necessary adjustments now. Refer to “Hood Proximity Switch” on page 42 before equipment damage possibly occurs. hOOd STOP AdjUSTmeNT inStall oUter Data Set arm 1.
  • Page 29 3. Position the shaft portion of the outer data set arm into the safety hood shaft. Rotate the shaft of the outer data set arm until the threaded hole aligns with the hole in the safety hood shaft. Loosely install the 3/8-16 X 1/2”...
  • Page 30 Figure 55 Figure 56 6. Route all three sensor wires through the hole in the back of the balancers as shown. Then route the wires through the same hole used for the GSP interconnect and power cable. Figure 57...
  • Page 31 Plug the three control wires into the proper ports on the 45-1379-P3 board. Figure 58...
  • Page 32 8. Distance lead (double orange - J28), diameter lead (single orange - J27), arm switch (red-green - J12) Figure 59 AUTO-UP hOOd SPeed AdjUSTmeNT PROCedURe The speed at which the hood raises as well as how much damper the hood has when it reaches full height can be adjusted.
  • Page 33 2. Loosen the nut counter-clockwise until the nut is butted to the adjustment screw (without turning the adjustment screw). Figure 60 3. Rotate the adjustment screw clockwise until tight (do not over tighten). Back off the adjustment screw 1/2 turn. This will become the base damper speed for the AutoHood. Once the hood is properly adjusted, the nut can then be tightened.
  • Page 34 Final aDjUStmentS 6. Rotate the adjustment screw counter-clockwise to increase the speed of the hood. The inner valve controls raise speed while the outer valve controls damper speed. Once proper speed is achieved, rotate the air valve nut clockwise until tight without turning the adjustment screw. Verify operation after both nuts are secured. The AutoHood can be tested without powering the machine.
  • Page 35 6. Place a 1 1/4 inch open-ended wrench across the flats at the end of the spindle shaft and tighten the spindle shaft to 68 N-m (50 ft-lbs). 3/8” BOLT (field supply) PRY BAR 1 1/4” WRENCH COLLET SPINDLE SHAFT Figure 63 Remove the 3/8 inch bolt and collet from spindle.
  • Page 36 2. Insert the smaller protruding shaft and then the tapered section of the larger, outer shaft into the spindle assembly. SMALLER INNER SHAFT LARGER OUTER SHAFT SPINDLE FACE 3/8” BOLT (field supply) Figure 64 3. Engage the threads of the larger shaft to threads within the spindle assembly and turn the shaft assembly clockwise until snug.
  • Page 37 5. Place a 1 1/4 inch open-ended wrench across the flats at the end of the spindle shaft and tighten the spindle shaft to 50 ft-lbs. (68 N-m). 3/8” BOLT (field supply) PRY BAR 1 1/4” WRENCH COLLET SPINDLE SHAFT Figure 66 6.
  • Page 38 INSTALL AdjUSTABLe LeG 1. Locate the two mounting holes near the corner on the rear of the balancer. REAR OF BALANCER Figure 68 2. Loosely secure the balancer leg, 14-1109-005, to the wheel balancer with the two 1/4-20 x 1/2 inch self- tapping screws, 75-317-2.
  • Page 39 BeLT BReAK-IN 1. Remove the four screws securing the spindle drive belt cover to the base assembly on the right side of the balancer. SPINDLE DRIVE BELT COVER Figure 70 2. Check belt tension as follows: • The weight tray must be removed from the balancer prior to belt tensioning procedure. • Position the end of indicator flush with scale of belt tension tool.
  • Page 40 3. If necessary, adjust belt tension with 1/2-inch drive racket as follows: • Loosen four motor mount bolts. • Position a 1/2 inch drive ratchet into the square hole in the adjusting cam. • Increase belt tension by pulling the ratchet in a clockwise rotation. • Tighten four motor mount bolts.
  • Page 41 3. Turn “ON” the balancer using the main power switch located on the back of the balancer, near the power cord. Figure 73 After the initial start-up, the buttons located on the front of the monitor will typically not need to be pressed again. 4.
  • Page 42 hP mONITOR Recommend using “Auto Adjustment” for best possible picture: Press the 4th button called “AUTO” Highly recommend adjusting speaker volume: 1. Press MENU 2. Press RIGHT arrow button 4 times 3. Press MENU 4. Press RIGHT arrow button 3 times until Speaker Volume is highlighted 5.
  • Page 43 6. Select “Keys and Switches” from the Diagnostics screen. Starting with the hood in the open position, the down switch should emit a short beep as the hood approaches the closed position. Figure 75 8. Starting from the hood-closed position, the up switch should emit a short beep as the hood approaches the opened position.
  • Page 44 • Move the switch to proper location (approximately a 1/8 inch (3 mm) gap between magnets). PROXIMITY SWITCH SWITCH ADJUSTMENT SLOTS BRACKET SWITCH MAGNET HOOD MAGNET SWITCH MAGNET 1/8 INCH GAP (3mm) REAR VIEW - SAFETY HOOD NOT SHOWN Figure 76 • Tighten the two screws previously loosened.
  • Page 45 to the front edge of the foot step is equidistant at top and bottom of foot step. If desired results are not achieved, shims may be needed. ADJUSTMENT SCREWS LASER ASSEMBLY Figure 78 LASER LIGHT OBTAIN EVEN DISTANCE ± 8 INCHES (±...
  • Page 46 2. Use the slider to scroll down on the balancer set up screen until “Enter Shop Name” is shown. 3. Highlight “Enter Shop Name” and then press “Set Up Selected Item” on the right. 4. Type in the desired shop name either with the on-screen keyboard. Figure 80 5.
  • Page 47 8. When the calibration is complete, thread the calibration weight into the threaded hole located near the base of the display support assembly. 9. Place the calibration weight storage decal near the upper right weld nut located on the back of the base assembly.
  • Page 48 1. Mount the Bullseye ™ centering system to the front of the balancer by aligning the T-shaped holes in the rack with the corresponding flanges on the balancer. Figure 82 2. Push the rack downward to lock in position. Figure 83 3.
  • Page 49 4. Place the weight tray onto the balancer base assembly. Work the tray into place by first working the front over the inner dataset arm corner and then the back edge into place. Figure 84 5. If the gap between the weight tray and BullsEye™ Centering System is too large or small, the mounting plate can be adjusted by loosening the hex screws and then sliding the mount plate up or down.
  • Page 50 6. The amount of clearance should look similar to what is shown below. Figure 86 Secure the two previously removed flat head socket cap screw to secure the weight anvil to the weight tray. Figure 87 INSTALL OPTIONAL wheeL LIFT 1.
  • Page 51 4. With the beam’s black and yellow caution decal on top, align the plate end of the beam to the lift mechanism. FRONT OF BALANCER CAUTION TAPE WHEEL LIFT SHOWN ELEVATED TO EXPOSE BLOCKS AND ARMS Figure 88...
  • Page 52 5. Secure the beam to the lift mechanism arms with the four 1/2-13 X1 1/4 inch hex head cap screws (HHCS). Ensure that the attachment blocks are fully seated against arms of before tightening. Finger tighten the screws. BLOCK SEATED AGAINST 1/2-13 X 1 1/4 INCH HHCS (4 places)
  • Page 53 11. Reinstall the Socket head cap screw (74-107-2) previously removed through the beam and secure with the nut previously removed. CARRIER STOP Figure 91 For the carrier stop bolt to work properly, installed the nut on the backside of the beam (as shown).
  • Page 54 14. Slide the beam forward or backward to center the tire/wheel assembly on the spindle horizontally. 15. When the tire/wheel assembly is centered vertically and horizontally, securely tighten the four bolts attaching the beam’s mounting flange to the attachment blocks. It may be necessary to remove the tire/wheel assembly from the trolley to move the beam.
  • Page 55 Use the lower slots when anchoring the balancer to the floor. The upper slots are used to secure the balancer to the shipping pallet. Figure 94 2. Install a hold-down hook, 216-36, into each of the lower slots. Figure 95 Only use the lower slots next to each foot.
  • Page 56 6. Install three 1/2 inch X 2 3/4 inch anchor bolts into previously drilled holes and torque to 20-25 ft-lbs. (27-34 N-m) HOLD-DOWN HOOK ANCHOR BOLT FOOT Figure 96...