Table of Contents
Advertisement
Quick Links
This document provides the information needed to install the DSP9600/9100 Wheel Balancer.
NOTE:
Placement
The balancer should be placed in a dry area, which is not subjected to moisture. Clearance for the operator at the
front and to the right of the balancer should be at least 3 feet (0.91 meter). There must also be ample clearance at
the rear of the balancer to allow the safety hood to fully open. The electrical power cord should be positioned so
that it cannot be walked on, driven over, or tripped over.
Floor Requirements
The balancer should be placed on a solid concrete floor. Any floor condition that might allow the balancer to
move during operation is unacceptable.
If the location selected is a cement floor that is hollow underneath, place the balancer over a supporting beam or
close to a supporting wall.
Power Requirements
The customer must furnish a 230 volt (208 - 240), 50/60 Hz, 20 AMP single-phase electrical supply for the
balancer. This machine must be connected to a 20 amp branch circuit. Refer all power source issues to a certified
electrician.
The power cord supplied utilizes a twist lock connector, NEMA L6-20P. The receptacle may need modification to
allow the proper connection of the power cord.
Changes to the electrical power cord, plug, and/or power source must be performed by a certified electrician in
accordance with local electrical codes.
Air Supply Requirements
The customer must furnish a 90-145 psi (6.21–10.00 bar) air supply line. Necessary only for balancers equipped
with the optional wheel lift and/or Inflation Station™ features. A moisture trap and/or filter may be necessary to
provide clean, dry air.
Special Tools Required
•
Silicone or Teflon Grease
•
Calibration Tool, 221-602-1 (for Dataset® Arms)
DSP9600/9100 WHEEL BALANCER
Installation of the DSP9600/9100 Wheel Balancer should be completed only
by an authorized Hunter Service Representative.
1 of 17
Form 5063T, 06-05
Supersedes Form 5063T, 02-04
Advertisement
Table of Contents
Related Manuals for Hunter DSP9600
Summary of Contents for Hunter DSP9600
- Page 1 Form 5063T, 06-05 Supersedes Form 5063T, 02-04 INSTALLATION INSTRUCTIONS FOR DSP9600/9100 WHEEL BALANCER This document provides the information needed to install the DSP9600/9100 Wheel Balancer. NOTE: Installation of the DSP9600/9100 Wheel Balancer should be completed only by an authorized Hunter Service Representative.
- Page 2 Installation Instructions Base Placement 1. Remove the bolts securing the base assembly to the pallet, using a 1/2 inch wrench or socket. SECURING BOLTS 2. Remove the base assembly from the pallet. CAUTION: Use proper lifting techniques when moving the base assembly. Do NOT lift by weight tray.
- Page 3 2. Remove the Phillips head screw from the front left corner of the weight tray. 3. On DSP9600, remove hose from optional Inflation Station™ holder and drape over spindle shaft. 4. Extend the Inner Dataset® Arm out past the face of the hub. Rotate the arm so that it catches on the hub face to prevent the arm from returning to the “home”...
- Page 4 5. Loosen the two RHMS (Phillips head) screws, 75-35-2, that connects both halves of the hood tube clamp, 12-157-2. Slide the hood tube clamp onto the shaft. Rotate the clamp so that the screws are located on the shaft in the 6 o’clock and 12 o’clock positions. Tighten the two screws. HOOD ASSEMBLY, 69-1026-1 ON DSP9100,...
- Page 5 HOOD SPRING HOOK, 216-43-2 Install Optional Outer Dataset® Arm (DSP9600 only): 1. Route the one wire attached to the Outer Dataset® Arm assembly, 103-131-1, through the hood shaft. 2. Using a 7/32 inch Allen wrench, remove the Allen screw from the black portion of the Outer Dataset® Arm.
- Page 6 8. Secure the wire assembly in the 6 o’clock position to the hood tube clamp with a cable tie, 94-35-2, making sure that the cable has a two inch minimum loop as shown to allow for arm travel. NOTE: DO NOT OVER-TIGHTEN THE CABLE TIE.
- Page 7 10. Secure excess wires to the rear of the balancer by opening a plastic wire clamp and positioning the excess wire inside. PLASTIC WIRE CLAMP Install Storage Pegs: 1. Verify that the Keps nut, 76-159-2, is on the threaded surface of the storage peg. Verify that the serrated surface of the Keps nut faces the balancer.
- Page 8 Belt Break-In: 1. Remove four screws securing the spindle drive belt cover to the base assembly on the right side of the DSP9600/9100. SPINDLE DRIVE BELT COVER 2. Check belt tension: a.) Remove the weight tray from the balancer (if not done already).
- Page 9 Install Weight Tray: 1. On DSP9600, remove hose from optional Inflation Station™ holder and drape over spindle shaft. 2. Slide the Inner Dataset® Arm out past the hub. Tilt the arm so that it catches on the hub. The hub will prevent the arm from returning to the “home”...
- Page 10 1. Connect electrical power cord to AC power source and air supply line to the air inlet (if necessary). 2. Turn the DSP9600/9100 Balancer “ON” while holding the Right and Left Split Weight buttons during power up to enter “Diagnostic Mode.” Press the “Next” button to begin showing diagnostic variables.
- Page 11 3. Press “Enter” to begin calibration. The step numbers are shown on the display, starting with “Stp -1-.” Each step is described as follows: NOTE: Turn the distance dimension knob to backup to a previous cal step. a.) Verify that the inner arm is not extended, is in the “home” position, and is not moving. Tap the foot pedal once or press “Enter.”...
- Page 12 g.) Place the inner Dataset® arm at downward position “4.” Tap the foot pedal once or press “Enter.” h.) Move the inner Dataset® arm to downward position “5.” Tap the foot pedal once or press “Enter.” i.) Move the inner Dataset® arm to downward position “6.” Tap the foot pedal once or press “Enter.”...
- Page 13 Optional Auto Outer Dataset® Arm (DSP9600 only): NOTE: Requires Calibration Tool, 221-672-1 1. With the hood in the raised position, verify that the outer arm is in the “home” position and that the arm and hood are not moving. Tap the foot pedal once or press “Enter.”...
- Page 14 CONTROL PANEL SUPPORT Install Optional Wheel Lift (DSP9600 only): 1. If “ON,” turn the DSP9600 Balancer “OFF.” 2. Disconnect the electrical power cord from the AC power source. 3. Disconnect air supply hose from the shop’s air supply line. 4. If present, remove tie wraps securing attachment blocks, 121-205-2, to lift mechanism arms.
- Page 15 9. Connect the electrical power cord to the AC power source. 10. Turn the DSP9600 Balancer “ON.” 11. Move the lift control handle (located on the front of the DSP9600) upward to move the lift approximately halfway up in its travel.
- Page 16 13. With the trolley carriage toward the operator, slide the trolley onto the beam. TROLLEY CARRIAGE 14. Reinstall the trolley stop bolt previously removed through the beam and secure with the nut previously removed. GROOVED ROLLER TROLLEY BOLT FLAT ROLLER NOTE: For the trolley stop bolt to work properly, it must be installed from the inside of the beam and the nut located on the backside of the beam.
- Page 17 NOTE: It may be necessary to remove the tire/wheel assembly from the trolley to move the beam. However, the mounting position of the beam must be verified with the tire/wheel assembly in place. 19. Lift the end of the beam slightly when tightening the bolts to close the gap between beam mounting plate and the attachment blocks.