Basic Troubleshooting Guide - ESAB CIGWELD CutSkill 60 Operating Manual

CutSkill 60
A. Every three months
Check external air filter, replace if necessary.
1. Shut off input power; turn off the gas supply. Bleed down the gas supply. Check air filter and replace if neces-
sary.
NOTE
Leave internal ground wire in place
B. Every six months
1. Check the in-line air filter(s), clean or replace as required.
2. Check cables and hoses for leaks or cracks, replace if necessary.
3. Vacuum dust and dirt out of the entire machine.

5.02 Basic Troubleshooting Guide

WARNING
!
There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair it un-
less you are an accredited service provider and you have had training in power electronics measurement and troubleshooting
techniques.
PROBLEM
1 LCD screen is not
illuminated.
2 Torch or shield cup
installation error
3 Air pressure error
SERVICE
OPERATING MANUAL
CAUSE
A Main input power cord does
not connect to power socket.
B Power ON/OFF switch in OFF
(down) position.
C Actual input voltage does not
correspond to required 240V of
the unit.
D Faulty components in unit
A Torch is not correctly
connected to the power source.
B Shield cup is not installed
correctly.
C Plasma torch failure
A Input air pressure too low or
too high
B Gas passage contains
impurities.
C Gas leakage
D Faulty component in unit.
5-2
REMEDY
A Connect the power cord.
B Turn switch to ON (up) position.
C Ensure that the mains supply is
within 240VAC +/- 15% then turn
the power source OFF then turn the
power source back ON.
D Have an accredited CIGWELD
service provider repair or replace
A Reinstall torch, make sure torch
has fully installed into the plasma
cutting torch female adaptor,
and screw the plastic torch nut
clockwise to secure in position.
B Install the shield cup again.
C Have an accredited CIGWELD
service provider repair or replace.
A Adjust the input air pressure to
600kPa~800Kpa.
B Disconnect gas hose from the rear
of power source or wirefeeder and
blow out impurities.
C Check gas leakage between the gas
gose and the gas inlet or cylinder
outlet.
D Have an accredited CIGWELD
service provider repair or replace.
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