Servicing Information - Suzuki DL1000 Service Manual

SERVICING INFORMATION

TROUBLESHOOTING ........................................................................8- 2
FI SYSTEM MALFUNCTION CODE AND DEFECTIVE
CONDITION ..................................................................................8- 2
ENGINE ........................................................................................8- 4
RADIATOR (COOLING SYSTEM) ...............................................8- 9
CHASSIS ......................................................................................8-10
BRAKES .......................................................................................8-11
ELECTRICAL ...............................................................................8-12
BATTERY .....................................................................................8-13
WIRE HARNESS, CABLE AND HOSE ROUTING .............................8-14
WIRE HARNESS ROUTING ........................................................8-14
ENGINE ELECTRICAL PARTS SET-UP .....................................8-17
HIGH-TENSION CORD ROUTING ..............................................8-18
THROTTLE CABLE ROUTING ....................................................8-19
THROTTLE BODY INSTALLATION/HOSE ROUTING ...............8-20
CRANKCASE BREATHER HOSE ROUTING .............................8-21
CLUTCH HOSE ROUTING ..........................................................8-22
COOLING SYSTEM HOSE ROUTING ........................................8-23
FRONT BRAKE HOSE ROUTING ...............................................8-24
REAR BRAKE HOSE ROUTING .................................................8-25
FUEL TANK DRAIN HOSE ROUTING ........................................8-26
FUEL TANK INSTALLATION ......................................................8-27
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ........................8-28
SEAT LOCK CABLE ROUTING ..................................................8-29
SIDE-STAND SET-UP ..................................................................8-30
BRAKE PEDAL/FOOTREST SET-UP .........................................8-30
FOOTREST SET-UP ....................................................................8-31
HANDLEBAR BALANCER INSTALLATION ..............................8-31
SPECIAL TOOLS ................................................................................8-32
TIGHTENING TORQUE ......................................................................8-35
ENGINE ........................................................................................8-35
FI SYSTEM PARTS ......................................................................8-36
CHASSIS ......................................................................................8-37
TIGHTENING TORQUE CHART ..................................................8-38
SERVICE DATA ..................................................................................8-39
CONTENTS
SERVICING INFORMATION 8-1
8