stertil-KONI SKY-200 Installation, Operation And Maintenance Instructions
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stertil-KONI SKY-200 Installation, Operation And Maintenance Instructions

Hydraulic vehicle lift
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Hydraulic vehicle lift
SKY-200/250
Installation, operation
and
maintenance instructions
© 2015 Stertil Group
41300890-H

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Summary of Contents for stertil-KONI SKY-200

  • Page 1 Hydraulic vehicle lift SKY-200/250 Installation, operation maintenance instructions © 2015 Stertil Group 41300890-H...
  • Page 2 FURNISHED WITH THE LIFT, TO THE LIFT OWNER / USER / EMPLOYER. PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL BEFORE INSTALLING, OPERATING OR MAINTAINING THIS LIFT. Installation, operation and maintenance instructions for the Stertil-Koni hydraulic vehicle lift SKY-200/250 Starting at Serial Number:...

  • Page 3: Table Of Contents

    Jacking beams - - - - - - - - - - - - - - - - - - - - - 27 Lift system- - - - - - - - - - - - - - - - - - - - - - - - - - - - 28 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 4 Monthly maintenance by the user - - - - - - - - - - - - 61 7.2.3 Annual maintenance - - - - - - - - - - - - - - - - - - - 62 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 5 Label locations - - - - - - - - - - - - - - - - - - - - - - - - 127 A.14 Dimensional drawing - - - - - - - - - - - - - - - - - - - - - 129 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 6 Air supply kit - - - - - - - - - - - - - - - - - - - - - - - - - 148 Mounting set - - - - - - - - - - - - - - - - - - - - - - - - - 149 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 7: Statement Of Conformity

    ....Date first used: ....Model SKY-200 SKY-250 Version Surface and flush mounted...
  • Page 8 TÜV SÜD - Product Service GMBH - Index CE 0123 Gottlieb Daimler Strasse 7 70794 Filderstadt SKY-200/250 EC-Type Examination Certificate No.: M6 08 01 62959 002 These vehicle lifts are also approved by: ETL, Testing Laboratories, Inc. - Lexington, KY 40510 USA, under report no.: 101096620CRT-002.

  • Page 9: Preface

    Accessibility and readability of the operating procedures, safety tips and generic safety material. Accessibility and readability of safety warning labels. Readability of the rated load capacity of the lift. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 10 ANSI/Z244.1 1982. Note ‘Trained lift service personnel’ refers to personnel of the Stertil-Koni service department or another servicing agency recognized by Stertil-Koni, both also designated as ‘service department’. The consequences of all repairs carried out on the vehicle lift by non-trained lift service personnel, are entirely at the user's risk.
  • Page 11 Please contact Stertil Koni USA for the location of authorized Service Centers throughout the United States. Stertil KONI USA Inc. 200 Log Canoe Circle Stevensville, Maryland 21666 tel. 00 1 410 643 9001 fax. 00 1 410 643 8901 Toll-free number: 800 336 6637 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 12: General

    This manual is intended for users of the vehicle lift type SKY-200/250. Anyone who is not familiar with the operation of the vehicle lift type SKY-200/250 is advised to fully read the following chapters and to follow the instructions exactly.

  • Page 13: Scope Of This Manual

    General Scope of this manual This manual contains important information about the operation and maintenance of the vehicle lift type SKY-200/250. Indications in the text The following instructions are used in this manual. Each notation has its own meaning. Bold type is used to highlight.

  • Page 14: Guarantee And Liability

    At the end of the operational life of the vehicle lift, the owner and/or user is responsible for the safe disassembly of the vehicle lift and for the removal of the parts, in accordance with the statutory legislation or regulations that are in force. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 15: Safety

    Whenever one of the warnings or safety requirements conflicts with existing local legislation, the most stringent rule will always take precedence. Our vehicle lifts type SKY-200/250 are protected in accordance with the rules for this type of equipment.
  • Page 16 Loop cord loosely around equipment when storing. • To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline). • Provide adequate ventilation when working on internal combustion engines. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 17 Position the vehicle in a straight line on the tracks, with the tires completely on the tracks. Engage the manual brake and use wheel chocks to secure the vehicle. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 18 • Care must be taken as burns can occur from touching hot parts. • Only remove the covers to carry out maintenance, ensure that the vehicle lift is disconnected from the power supply. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 19: Manufacturers Instructions To The Lift Owner/Employer

    ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Inspection and Maintenance; and the employer shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 20: Safety Measures

    • Lifting stops when the highest position has been reached. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 21: Safety System Of The Lift Against Overloading

    Sealed components. Exposure to some chemicals may degrade the sealing properties of materials used in the lighting fixture. Warning Explosion hazard. Do not disconnect while the circuit is live or unless the area is known to be free of ignitable concentrations. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 22: Safety Instructions, Caution And Warning Labels

    Safety instructions, caution and warning labels Safety instructions, caution and warning labels The following safety and warning labels may be used on the vehicle lift: Figure 2.2 Safety and warning labels Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 23 Safety Figure 2.3 Safety and warning labels Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 24 Safety instructions, caution and warning labels Figure 2.4 Safety and warning labels (flush mounted models only) Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 25: Technical Data

    Technical data General For general technical data also refer to the type plate on the vehicle lift. Table 3.1 Technical data Model SKY-200 SKY-250 Lift capacity 62400 lbs 78000 lbs Pressure relief valve 2900 psi (190 bar) (factory 3500 psi (240 bar) (factory...

  • Page 26: Lift Capacity

    3.2.1 Maximum axle load The lift is designed for a maximum load of 48.400 lbs / 22000 kg (SKY-250) or 38.500 lbs / 17500 kg (SKY-200) on at least 2 front or rear axles (distance 46 1/2” / 1200 mm).

  • Page 27: Wheelbase

    3.2.3 Jacking beams SKY-200: Two jacking beams (type JB120) of each 26,400 lbs can be placed. These beams can be loaded up to their maximum capacity without any restrictions.

  • Page 28: Lift System

    This hydraulic vehicle lift is provided with a hydraulic unit. The hydraulic unit drives four cylinders which are mounted in the lifting devices. 1. Lifting device 2. Track 3. Cylinder 4. Ramp 5. Control box Figure 3.3 Main components vehicle lift Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 29 2 3/4" (70 mm). • The interruption of the supply power to the outputs (valves, safety catch solenoids and motors) when during stand-by, height differences occur of more than 3 1/8" (80 mm). Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 30: Assembly

    The assembly of the vehicle lift is carried out by trained lift service personnel. Note ‘Trained lift service personnel’ refers to personnel of the Stertil-Koni service department or another servicing agency recognized by Stertil-Koni, both also designated as ‘service department’. The consequences of all repairs carried out on the vehicle lift by non-trained lift service personnel, are entirely at the user's risk.

  • Page 31: Required Materials And Special Tools

    If installing onto a supported reinforced concrete floor above an area or above another storey, an assessment must be made by an architect. The maximum pressure exerted by each leg is 2x12,000 lbf (SKY-250) 2x10,000 lbf (SKY-200). Operation & maintenance instructions (Version H)

  • Page 32: Securing

    • Anchor rod ASTA M16 x 190, capsule UKA 3 EAP M16 - Torque 60 ft lbs (80 Nm). However, it is also possible to use the following type of key bolts: • Key bolts M16 X 150 - Torque 60 ft lbs (80 Nm). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 33 3/4" (18 mm) mounting holes Figure 4.3 Concrete floor requirements Note For areas with a higher risk level for earthquakes, the local regulations or guidelines must be followed. Two additional anchors should be placed for each footplate. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 34: Bay Size

    To optimize shop space, first locate a vehicle in the bay prior to layout. Note walkway's, escape path, overhead obstructions, and ability to move equipment in the bay area. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 35 Assembly Figure 4.4 Bay sight (surface mounted) The control box will require the power supply for the unit. Note the location of the power supply. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 36 The footplates can be adjusted, using the supplied adjusment bolts. After the adjustment, place shims under the footplates. The footplates may not rest on the adjusment bolts. Fill gaps larger than about 3/4" with mortar. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 37: Assembling Main Parts

    Assembling main parts Follow the next described procedure for the assembling of the main parts of the vehicle lift. The SKY-200/250 is delivered in three main parts: • two pre-assembled tracks, • control console. First position the lift and as second the control box. In case of protection pipes in the foundation, position the lift relative to the position of the control box.

  • Page 38: Tracks

    (surface mounted version) on the intended spot. If a jacking beam (FL120 or FL160) is to be used on the lift, then the distance between the tracks must be 43" (1100 mm) minimal and parallel within 0.4" (10 mm). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 39 As a standard, the console is resting on four adjustable feet and can be positioned up to 13 ft. (4m) from the tracks. If desired, the feet can be removed and the console can be mounted to the floor using anchor bolts (see Figure 4.9). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 40 For this purpose, the included colour labels can be used. The correct coding is very important because otherwise the lift will go into an error state during connection. Figure 4.10 Cable codes hoses Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 41: Hydraulic, Pneumatic And Electric Connections

    9 ’Options’ on page 79). Figure 4.11 Hydraulic connections and air connection Connect the two pneumatic return hoses (drain from the hydraulic cylinders) to the dedicated connections on the oil tank (push-in fittings); see Figure 4.11. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 42 Check the sense of rotation of the motor by switching on the power shortly. If necessary, change the connection of two phases. Remove the plug from the oil tank and replace it by the breather plug. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 43 Measure if required the inclinometer values. Figure 4.13 Measuring the inclinometer values Use a digital multimeter and set the measuring range to 20 VDC. Measure the value of each inclinometer. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 44: Mounting To The Floor

    43" (1100 mm) minimal and parallel within 0.4" (10 mm). Check that the tracks are aligned (see Figure 4.8 ’Distance between the tracks’ on page 39). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 45 Check if cables and hoses are running free underneath the tracks. If necessary, adjust the programmable height limit (program function 60), the automatic lights switch limit (program function 61) and the footguard limit (program function 63). Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 46: Assembly Of Cable Channels Surface Mounted Version

    Fasten the covers (1) to the concrete using anchors. Fasten the covers (2) below the bolts (3). In case there is one great recess in the floor, the supplied cable channels (4) and (5) can be used between the tracks. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 47: Assembly Of The Drive-On And Drive-Off Ramps

    4.5.6 Assembly of the drive-on and drive-off ramps If the hinge plates (1) are not pre-assembled, first place the hinge plates and fasten them with bolts, nuts and washers (2), (3) and (4). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 48 Fasten this strip using anchors (14) and fasten the drive-on ramp using bolts and washers (15) and (16). Note For wash bay versions all bolted connections must be sprayed with Tectyl Amber (delivered with the lift). Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 49: Start-Up After Installation

    Indication of the activated valves for lowering (also correction) lifting device 2 and 4. LED's LD 800 up to LD 803 Indication of the activated solenoids for the safety catches of lifting device 1 up to 4. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 50 Indication if the lift is functioning within the level control limits (if height differences are more than 1 5/8" (40 mm), the LED is switched off). Figure 4.19 Sticker inside the control box Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 51: Adjustment Procedure

    When using <MS> and <DWN> (lowering) be sure that all safety catches are released; it is better first to lift for approx. 1 3/16" (30 mm) with <MS> and <UP>. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 52: Programmable Features

    4.7.1 Programming in general Programming is performed by means of the push buttons on the front of the control box. Open the door of the control box and observe the 2x 7-segment fault display. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 53: Program Codes

    Above 0,5 m the lights can still be switched on and off. Code 62: Automatic foot guard With this code activated, the lift will automatically stop at a defined height when lowering the lift. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 54 Code 65: Height adjustment of the automatic foot safe guard for surface and flush mounted models For the surface mounted models, this code must be activated. For the flush mounted models, this code must be inactive. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 55: Taking Into Operation

    There must be no vehicle on the vehicle lift. Note ‘Trained lift service personnel’ refers to personnel of the Stertil-Koni service department or another servicing agency recognized by Stertil-Koni, both also designated as ‘service department’. The consequences of all repairs carried out on the vehicle lift by non-trained lift service personnel, are entirely at the user's risk.

  • Page 56: Maximum Height Position

    Lower the lift with the <unlock> and <lowering> button. Check that the lift stops at a level of 12" (30cm). Release and press the <unlock> and <lowering> button again. Check that lowering now is accompanied by an acoustic alarm. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 57: Testing

    Taking into operation Testing After all adjustments and installation work has been finished, test the vehicle lift under full load using a typical vehicle. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 58: Operation

    8. Lowering speed switch (option) or switch for coupled version 4. Unlocking 9. Acoustic alarm 5. Overrule Note: The option two speed lowering is not possible at tandem operation. Figure 6.1 Control panel Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 59: Switching-On

    When the raise button is released, the safety pawls will engage again. Warning If some of the lifting devices are still not lifting, they are overloaded. The before mentioned operation will only cause greater height differences. The control system will shut-off automatically. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 60: Lower

    The safety catch can no longer be operated (there is no longer a clicking sound when the push button with the unlock symbol is operated). The vehicle lift must be raised first (to release the safety catches) before it can be lowered. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 61: Inspection And Maintenance

    DAMAGE OR DESTROY the seals, resulting in a POTENTIALLY SERIOUS SAFETY HAZARD. Clean the hydraulic reservoir thoroughly and replace only with approved oil. Contact your Authorized Service Representative if further assistance is required. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 62: Annual Maintenance

    The LED lighting fixture contains a seal of PUR480. Inspect this seal every year for any degradation of properties. Replace the lighting fixture if degradation is found. For specific details see chapter 4 ’Assembly’ on page 30 and chapter 8 ’Faults’ on page Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 63: Maintenance Procedures

    3 (see Figure 7.1) Molykote PG-54 and track Pivot points 5 and 6 (see Grease Figure 7.1) (general purpose) Hydraulic oil in the tank Replace, Unil HVC SX 15 Figure 7.1 Pivot points Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 64: Hydraulic Oil

    However, warranty will expire when not prescribed oil is used and / or when different types of oils are mixed. Table 7.2 Hydraulic oil Model SKY-200/250 Capacity 20 gallon (75 liter) Warning Use only approved oil in the reservoir. An incompatible oil may damage or totally destroy the seals of the hydraulic cylinders, pump, and valves.

  • Page 65: Cylinder Replacement

    Disconnect the drain hose from the cylinder. Prevent the locking pawl from engaging. For example, put a shim plate between the teeth. Disassemble the two bearing blocks at the top of the legs from the tracks (see Figure 7.3). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 66 Disassemble the locking mechanism from the old cylinder and mount it on the replacement cylinder. Mount the replacement cylinder in reverse order, taking notice of the next remarks: • Take care to mount the right sliding rings at the right places. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 67: Lighting Armatures (Option)

    Before removing the extension, rest the lift on the locking pawls to make sure that there is no pressure on the hydraulic system. 7.3.4 Lighting armatures (option) Note Clean lighting only with a non-aggressive detergent. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 68: Faults

    <lifting> button. In most cases this will be sufficient to level out the lift again (blinking stops). Before mentioned operation can be repeated until height differences are minimized by the control system and normal lowering is possible. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 69: Emergency Lowering Provision

    To lower the lift, the lowering valves have to be activated. This can be performed by the turning knob on the valves. It is possible that the legs might run out of level. This can be corrected by separately closing the valve at the lowest side. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 70: Fault Display

    Turn mains switch off and on. longer than 240 sec. <DOWN> button pressed Turn mains switch off and on. longer than 240 sec. <UNLOCK> button Turn mains switch off and on. pressed longer than 240 sec. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 71 - or +. If a inclinometer is found to be defective, have it replaced by the technical service. Not used. Not used. Not used. Not used. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 72 Check EPROM version number on the control version in parallel lift board, replace if necessary. (tandem). 81 through 87 Internal control fault. Turn mains switch off and on. Alert the Technical Service if it persists. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 73: Fault Diagnosis

    1 minute. Pressure relief valve opens because of • Vehicle lift overloaded. overloading. • Pressure relief valve not properly adjusted; have it adjusted by trained lift service personnel. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 74 First raise vehicle lift about 2” (50 mm). See 'Operation' sticker on the device. The electrically operated lowering valve on Lowering valve is faulty. Have corrected by the hydraulic unit does not open. trained lift service personnel. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 75 <lifting> button. The lift is still out of level if normal lifting or lowering is not possible. This operation can be repeated until height differences are minimized by the control system and normal lifting is possible. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 76 7.3.1 ’Lubrication instructions’ on page 63; also see the 'Lubricating Instructions' sticker on the device. Pump draws in air. Tighten suction filter fastening or crimp tighter. Bleed valve blocked (breather cap). Clean cap. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 77 Replace defective fuses. Connector from control panel (see lay-out Check the connection. control box) does not fit properly. Main switch off. Turn on main switch. Lift functions normally. Lamps defect. Consult service department. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 78: Parts List

    Replacement parts can be ordered by Stertil Group, for address details see 1.6 ’Manufacturer’s data’ on page When ordering replacement parts, the following information should be provided: Vehicle lift type: SKY-200/250 Serial number: See type plate on the vehicle lift. Reference no.: See appendix A ’Figures and diagrams’...

  • Page 79: Options

    • a transformer or a switching power supply (in stead of the transformer) (4), • power supply cable (transformer to lift) (5), • a number of cables for the connections inside the control box (6), • a relay socket and a relay (7). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 80 Connect cable 6.1 to pcb terminals 1 and 2 (connector, see Figure 9.2 ) and terminals A1 and A2 of relay (7). Connect cable 6.2 to mains switch (200, 230, 400 or 460V) and terminal 11 and 21 of relay (7). Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 81 Connect cable (5) to the secondary (24V) terminals and earth connections of transformer (4). Place the fuse, that corresponds with the mains voltage, into the fuse holder. Use the following table to select the right fuse. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 82 Mount the transformer (4) against the bottom of the control box, using M5 bolts and nuts, see Figure 9.3 Figure 9.4 Earthing Connect the earth wire of cable (5) to the runway by using one of the mounting bolts of the aluminum cable tray. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 83 Switch on the mains current and check the functioning of the lighting by switching it on with the switch on the front of the control box. The light tubes are provided with a reflection piece. The light beam can be directed by rotating the light tubes. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 84: Divisible Drive-On Ramps

    Use part (2) to determine the correct position of the separate strip (4). Fasten this strip using the anchors (5). Now mount part (2) using bolts and washers (6 and 7). If required, parts (3) can also be fastened with anchors. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 85: Extensions

    (11) to the defined height. Tightening torque M12 = 70 Nm (50 lbf ft). Finally mount the drive-on part and the end part of the track (15 upto 18). Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 86: Two Speed Lowering

    By means of an additional switch you can select one or two lifts. 9.5.1 Operation instruction for lifts in tandem lay-out Two lifts can be joined lengthwise to be able to lift long vehicles. Figure 9.9 Tandem lay-out Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 87 Fault situations will disable the control system (e.g. height differences). Lower both lifts independently (in single mode, selector switch position 1). Try to raise the lifts in synchronous mode again (in tandem mode, selector switch position 2). Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 88: Other Available Options

    The option for double-speed lowering is not possible for tandem operation. Other available options • Wash bay version. • Remote control. 1. (Emergency) main switch 2. Raise 3. Lower 4. Unlocking Figure 9.11 Remote control • Extra long drive-on ramps. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 89: Air Supply Unit

    Mount the air supply unit (4) with small bolts (3) to the bracket. Connect the unit to the 3/2 valve (6) using an air hose (5). Connect the air supply (7) to the unit. Adjust the unit to the correct air pressure. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 90: A Figures And Diagrams

    TZ184415 TZ184852 TZ183917 TZ189185 TZ173891 TZ184052 TZ173892 TZ185863 TZ184051 TZ183918 TZ183753 TZ174309 TZ179014 TZ176307 TZ166649 TZ175482 TZ163323 TZ175483 TZ173258 TZ175295 TZ175296 TZ187196 TZ184277 TZ176612 TZ187896 All other serial numbers are second generation assemblies. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 91: Summary Vehicle Lift

    Track 10m SKY 200/250-10 41316300 Track 12m SKY 200/250-12 Control console Lifting device Drive on ramp-stop plate Extension SKY-200/250-14.5 Fixed drive on ramp 73 1/4" Surface mounted models Wheel stop Surface mounted models Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 92: Lifting Assembly

    FIRST GENERATION SEE PAGE FOR SERIAL NUMBERS 14 13 12 8,9,10,11 First generation assemblies can be recognized at the welded parts 29, 30 and 31 (see Figure A.2.1 Figure A.2.1 Lifting assembly (first generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 93 Figures and diagrams FIRST GENERATION SEE PAGE FOR SERIAL NUMBERS Figure A.2.2 Inclinometer assembly (first generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 94 Locking plate 41310118 Floor plate 41310119 Sliding block, 80x65x25 mm 41310120 Bearing Ø65/45x25 mm 41310121 Sliding block, 200x99x25 mm 41310122 Support inclinometer 41310125 Locking plate, 180x55x8 mm 41300150 Locking catch Surface mounted models Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 95 Hexagon nut M3 65002411 Bolt, M10x50 65058028 Spring washer M10, 65003528 Hexagon head screw, M16x30 Tightening torque 170 Nm (125 lbf ft) 65055024 Washer M16 65003285 Hexagon tap bolt M6x16, 8.8 65058032 Spring washer M12 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 96 Lifting assembly SECOND GENERATION Second generation assemblies can be recognized at the casted parts 6, 29, 30, 31 and 32 (see Figure A.2.3 Figure A.2.3 Lifting assembly (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 97 Figures and diagrams SECOND GENERATION Second generation assemblies can be recognized at the casted parts 6, 29, 30, 31 and 32 (see Figure A.2.3 Figure A.2.4 Lifting assembly (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 98 Bearing ring Ø100/72 5mm black 66201153 Sealing plug 41310226 Bearing block 41310111 Bearing bush, Ø60/55x30 mm 41310112 Bearing ring Ø100/62 2 mm black 41310113 Axle, Ø80 mm, L=402 mm 41310114 Distance bush, Ø90/80x72 mm Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 99 Surface mounted models Tightening torque 170 Nm (125 lbf ft) 65303538 Hex. head screw, M16x80 mm Flush mounted models Tightening torque 170 Nm (125 lbf ft) 65355024 Washer M16 65303285 Hexagon tap bolt M6x16, 8.8 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 100: Bellows

    Bellows FIRST GENERATION SEE PAGE FOR SERIAL NUMBERS Secure with loctite 243 First generation assemblies can be recognized at the bellows (6) and the welded locking part. Figure A.3 Bellows (first generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 101 Hexagonal tap bolt M6x20 65058018 Spring washer M6 65003365 Hexagonal tap bolt M8x25 65058024 Spring washer M8 65003283 Hexagonal tap bolt M6x12 41310662 Air connection 41310663 Support ring bellow 65050903 Hexagonal lock nut M16, Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 102: Unlocking Assembly

    Unlocking assembly Unlocking assembly SECOND GENERATION Second generation assemblies can be recognized at the air cylinder (1) and the casted locking part. Figure A.4 Unlocking assembly (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 103 Sound-absorber 1/8" 41310254 Round head bolt 65051034 Self locking hexagonal nut 65325107 Countersunk screw M6x12 mm 41310253 Sliding piece L-profile 41310251 Clapper 41310252 Hinge bolt 65025112 Flush nut M6 65025113 Flush spring washer M8 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 104: Stop Plate And Cable Chain

    Stop plate and cable chain Stop plate and cable chain Figure A.5 Stop plate Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 105 Surface mounted models 41310123 Finger protection Flush mounted models 65303285 Hex.bolt M6x16 65055708 Washer M6x25 41310129 Cable gland 41310350 Hinge plate 65355024 Washer M16 65350140 Self locking hex. nut M16 65313534 Countersunk screw M16x60 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 106: Drive-On Ramps

    Drive-on ramps Drive-on ramps Figure A.6 Drive-on ramps Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 107 Filling plate For jacking beam 65325021 Round head screw./bzk Blocking for jacking beam M12x35 41300947 Distance bush Blocking for jacking beam 41300946 Blocking Blocking for jacking beam 65762030 Retaining ring Blocking for jacking beam Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 108: Cable Duct (Surface Mounted Version)

    Description Remarks 41300301 Cable duct L=1600 mm 41300302 Cable duct left 41300303 Cable duct right 41300304 Cover L=700 mm 41300305 Protection cover 41300310 Threshold 41300315 Elbow 66201111 Side protection 1035.75.15.06 Anchor bolt M10 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 109: Cable Duct (Flush Mounted Version)

    Figure A.8 Cable duct (flush mounted version) Table A.8 Cable duct (flush mounted version) Index Reference Description Remarks 41310307 Protection cover 41310305 Cable duct . 2430038 Anchor EXA 8/05 41300304 Cover 41300301 Cable duct Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 110: Console

    FIRST GENERATION SEE PAGE FOR SERIAL NUMBERS ration assemblies can be First generation assemblies can be d at the two single acting recognized at the two single acting valves (6). Figure A.9.1 Console (first generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 111 Self locking hexagonal nut M6 65025005 Round headed screw / bzk M6x12 65055015 Washer M6 70900057 T-screw coupling 70900086 Short knee coupling 70900029 Elbow screw coupling 70900033 Air hose PU Ø8/6 41300752 Plate rear Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 112 Console SECOND GENERATION Second generation assemblies can be recognized at the double acting valve (6). Figure A.9.2 Console (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 113 Hexagonal nut M4 1035.38.04.11 Hexagonal tap bolt M6x10 65051028 Self locking hexagonal nut M6 65025005 Round headed screw / bzk M6x12 65055015 Washer M6 41300765 Plate rear 70900086 Short knee coupling 70900097 Air hose Ø6/4 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 114: Control Box

    Control box A.10 Control box Figure A.10.1 Electric diagram Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 115 Figures and diagrams Figure A.10.2 Control box Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 116 Cable 3/2-valve Track P2-P4 Yellow-Blue 41300779 Motor cable 69141039 Push button 69141014 NC contactor 69141124 Lamp holder + lens, red 69141125 LED 24V, red 69205006 IS Barrier USA version 69141122 Rocker Lighting (option) Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 117: Hydraulic Components

    FIRST GENERATION SEE PAGE FOR SERIAL NUMBERS 37(38) 35(36) First generation assemblies can be recognized at the welded parts 29, 30 and 31 (see Figure A.2.1 Figure A.11.1 Hydraulic components (first generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 118 3x208/460V 60Hz 3500 psi 68031324 Hydraulic unit SKY250 3x575V 60Hz 3500 psi 68031219 Hydraulic unit SKY200 3x208/460V 60Hz 2800 psi 68031319 Hydraulic unit SKY200 3x575V 60Hz 2800 psi 68039027 Electric motor 3x208/460V 60Hz Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 119 Length depends of track (black) length 70900083 Quick exhaust valve, G1/8 70900080 Noise absorber 1/8 RVS, PSS/18 70900025 Straight coupling 8x1/8 70900085 Y-joint diam. 8/8/8 mm 70900029 Elbow joint 70900074 Coupling RKI 8 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 120 70900079 Y-coupling diam. 8/8/8 mm 41316701 Cable inclinometer P1 (red) 41316702 Cable inclinometer P2 (yellow) 41316703 Cable inclinometer P3 (green) 41316704 Cable inclinometer P4 (blue) Tube 12x1,5 mm Length depends of track length Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 121 Figures and diagrams SECOND GENERATION Second generation assemblies can be recognized at the casted parts 6, 29, 30, 31 and 32 (see Figure A.2.3 Figure A.11.3 Hydraulic components (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 122 Hydraulic components SECOND GENERATION Second generation assemblies can be recognized at the casted parts 6, 29, 30, 31 and 32 (see Figure A.2.3 Figure A.11.4 Hydraulic scheme (second generation assemblies) Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 123 Hydraulic hose Blue L=24.6 ft 41310710 Inclinometers A.12 Hydraulic cylinder 41310684 Hydraulic hose to cylinder L=19 inch 70a/b/c 70900097 Air hose PA diam. 6/4 black Length depends of track length 1003.91.70.10 Elbow, WSV 10-PS Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 124 41316703 Cable inclinometer (green) 41316704 Cable inclinometer (blue) 41312640 Hydraulic hose 7m track 41313640 Hydraulic hose 8m track 41314640 Hydraulic hose 9m track 41315640 Hydraulic hose 10m track 41316640 Hydraulic hose 12m track Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 125: Hydraulic Cylinder

    Description Remarks 41300600 Cylinder (stroke 17 inch) Surface mounted models 41310600 Cylinder (stroke 22 inch) Flush mounted models 68702213 Adjustable coupling Hose burst valve Note In case of leakage replace the entire cylinder. Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 126 Description Remarks 41300610 Cylinder (stroke 17 inch) Surface mounted models 41310610 Cylinder (stroke 22 inch) Flush mounted models 68702213 Adjustable coupling Hose burst valve Note In case of leakage replace the entire cylinder. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 127: Label Locations

    Figures and diagrams A.13 Label locations Figure A.13 Label locations Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 128 Safety instructions ALI/WLSIA01 60700274 Sticker power current 60700093 Sticker Warning 41300890 User manual SKY 60702002 Lifting it right manual ALI SM01-1 60702003 Safety tips card ALI ST 90 60702008 ANSI/ALI ALOIM-2000 American Nat. Standard Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 129: Dimensional Drawing

    Figures and diagrams A.14 Dimensional drawing Figure A.14.1 Dimensional drawing Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 130 Dimensional drawing Figure A.14.2 Dimensional drawing Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 131 Figures and diagrams Figure A.14.3 Dimensional drawing Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 132: B Figures And Diagrams - Options

    Figures and diagrams - options The following sections will give an overview of the main assemblies of the variants and options of the Hydraulic vehicle lift SKY-200/250, and their components: B.1 ’Track lighting’ on page 133 B.2 ’Extensions’ on page 136 B.3 ’Fixed divisible drive-on ramps’...

  • Page 133: Track Lighting

    Figures and diagrams - options Track lighting Figure B.1.1 Track lighting Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 134 Track lighting Figure B.1.2 Track lighting Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 135 Fuse 400V 0.63 Amps Depends on Voltage 69206030 Fuse 460V 0.5 Amps Depends on Voltage 69141122 Rocker 69141014 NC contactor 69700095 Extension cable (L=600 mm) 69700120 Cable set 10.1+10.2+10.3+2x10.4 * Number depends on track length: Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 136: Extensions

    Extensions Extensions 8, 9, 10 Figure B.2 Extensions Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 137 Shaft 65062036 Retaining ring 65325021 Round head screw./bzk Blocking for jacking beam M12x35 41300947 Distance bush Blocking for jacking beam 41300946 Blocking Blocking for jacking beam 65762030 Retaining ring Blocking for jacking beam Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 138: Fixed Divisible Drive-On Ramps

    Anchor EXA 10/45, 7667 upat GV M10x120 mm Hexagonal bolt M12x20 mm 8.8 DIN933 GV Washer M12 DIN125A GV 42504300 Stop plate 42509100 Drive-on ramp short 42500106 Shaft Retaining ring No.19 DIN6799 GV Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 139: Tandem Configuration

    Figures and diagrams - options Tandem configuration Figure B.4 Tandem configuration Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 140 41300951 Set S.M. 1500 mm 41310951 Set F.M. 1500 mm 42509125 Bridge part 1000 mm 42509175 Bridge part 1500 mm 1035.75.15.06 Anchor bolt M10 41300953 Control switch (incl. cables) 42507921 El. cable RS485 Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 141: Two Speed Lowering

    Figures and diagrams - options Two speed lowering Figure B.5 Two speed lowering Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 142 Switch two speed lowering (incl. cables) 69141014 Contactor NC 69141122 Rotation knob (black) 60700287 Label two speed lowering For this option program code 64 must be activated; see section 4.7.2 ’Program codes’ on page Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 143: Remote Control

    Figures and diagrams - options Remote control Figure B.6 Remote control Table B.6 Remote control Index No. Reference Description Remarks 34007930 Remote control USA-version Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 144: Wash Bay

    Flush mounted models 42504400-VZ Stop plate Surface mounted models 41310350-VZ Hinge plate Figure A.6 Table A.6 42504300-VZ Drive-on ramp part 3 42509100-VZ Drive-on ramp short ST4250 41300430-VZ Fixed drive-on ramp short Surface mounted models Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 145 Figure A.12.2 Table A.12.2 41300610-VZ Cylinder (stroke 17 inch) Surface mounted models 41310610-VZ Cylinder (stroke 22 inch) Flush mounted models 41317360-VZ Extension piece 42509110-VZ Fixed drive-on ramp high Surface mounted models 68709213 Adjustable coupling Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 146 41300780-WB Control box FM Wash Bay 41300770-WB Control box SM Wash Bay 41300740 Case 41300741 Cover 41300742 Cover 65725013 Hex. socket head shoulder screw M5(6)x10 66201108 Spacer 66003202 Lock 2.10 41300743 Locking plate Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 147 Figures and diagrams - options Figure B.7 Operating console wash bay Note For all other parts, see section A.9 ’Console’ on page 110. Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 148: Air Supply Kit

    M4x10 mm 4.8 DIN7985 GV 1018.03.07.11 Air supply unit SKL 3/8 50.692.01 Knee connection insert 6 1/8 3109 06 10 (Legris) Hose column G3/8'x8 Adapter ring 3/8 1/8 0178 17 10 85 Legris Operation & maintenance instructions (Version H) SKY-200/250...

  • Page 149: Mounting Set

    Set of 12 shims 40x180x2 mm 65003534 Hex. cap screw M16x60 8.8 DIN933 GV 92990320 Polyurethane kit 41300992 Mounting set for earthquake areas same as 41300990, but then with 8 additional anchors and capsules Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 150 Lowering protection - - - - - - 56 Emergency stop - - - - - - 20 Lubrication instructions - - - - 63 Error codes - - - - - - - - - - 70 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 151 Technical data - - - - - - - - 25 Programmable features - - - - 52 Protection - - - - - - - - - - - 20 Wheelbase - - - - - - - - - - 27 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 152 Operation & maintenance instructions (Version H) SKY-200/250...
  • Page 154 Manufactured by: STERTIL B.V. P.O. Box 23, 9288 ZG Kootstertille (Holland) Telephone: 31(0) 512334444 Fax: 31(0) 512334430 Email: info@stertil.nl Website: www.stertil.nl...

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