stertil-KONI ST 1065-FWF Service And Parts Manual
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stertil-KONI ST 1065-FWF Service And Parts Manual

Wireless mobile column lifts
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Mobile column lifts
Wireless
Service and Parts manual
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2015 Stertil B.V.
38007815-B

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Summary of Contents for stertil-KONI ST 1065-FWF

  • Page 1 Mobile column lifts Wireless Service and Parts manual © 2015 Stertil B.V. 38007815-B...
  • Page 2 Service and Parts manual for the Stertil- Koni mobile column lifts ST 1065- FWF ST 1075- FWF, FWG ST 1085- FWA, FWG, RWA, RWG, VFWA, VFWG ST 1100- FWA, FWG, RWA, RWG, VFWA, VFWG Service and Parts manual (Version B) Wireless...

  • Page 3: Table Of Contents

    Contents About this manual......................6 Copyright.............................. 6 Limitations of the document........................ 6 Who is this manual intended for?....................... 6 Scope of this manual...........................7 Document conventions.........................7 Manufacturers details...........................8 Guarantee and liability......................... 8 Compliance with standards........................8 Trademarks............................8 1.10 Statutory standards and regulations....................9 1.11 Supplements to the manual.........................9 1.12...
  • Page 4 Inspection and maintenance...................29 Aim of maintenance........................... 29 When you carry out maintenance..................... 29 5.2.1 Recommendations for maintenance....................30 5.2.2 Preparations before inspection and maintenance................30 5.2.3 Pay attention to safety........................30 5.2.4 Waste disposal...........................31 5.2.5 Forms and administration........................31 Monthly maintenance......................... 31 Annual maintenance by the technical service...................
  • Page 5 Traverse beam..........................120 Appendices........................123 10.1 Electrical connections........................123 10.2 Hydraulics diagram.......................... 123 10.3 Dimensional drawing ST 1065-FWF....................124 10.4 Dimensional drawing ST 1075-FWF....................126 10.5 Dimensional drawing ST 1085-FWA, VFWA, RWA................ 127 10.6 Dimensional drawing ST 1100-FWA, VFWA, RWA................ 128 10.7 Inspection checklist..........................

  • Page 6: About This Manual

    ABOUT THIS MANUAL Copyright © Copyright 2015 Stertil B.V All rights reserved worldwide. No part of this publication, including drawings and diagrams, may be reproduced and/ or made public, whether by printing, photocopying. microfilm or by any other means whatsoever, without the prior written permission of Stertil B.V. Limitations of the document The English language version is the original version.

  • Page 7: Scope Of This Manual

    the instructions exactly. Personnel that are familiar with the operation of the vehicle lift can use this manual for reference. The table of contents and the index can be used to locate specific information. Scope of this manual This manual is a guide for operating the vehicle lift. Each operator and operator related maintenance action is sequentially described in the relevant sections of this manual.

  • Page 8: Manufacturers Details

    Bold text is used for (sub)titles or for information that needs special attention: “Read these instructions carefully”. Manufacturers details If you need any assistance, please contact your regional service center. If you still have questions after reading this guide, we would encourage you to contact us.

  • Page 9: Trademarks

    Trademarks All trademarks stated in this manual are registered trademarks of their suppliers. The instructions in this manual do not take into account different national regulations and laws. When operating the machine, it is the sole responsibility of the user to make sure that all applicable local laws and regulations are obeyed.

  • Page 10: Storing The Manual

    1.14 Storing the manual Stertil expects a copy of this manual to be available to the user(s), operators of the vehicle lift and a copy should always be available when operating or maintaining the vehicle lift. 1.15 Recommissioning In the event of a recommissioning (e.g. relocation of the machine or a transfer of ownership), you MUST contact Stertil and subcontractor to discuss the procedures, terms and conditions, service contract, etc., so that the proper functioning and safety of the machine after recommissioning can be guaranteed.

  • Page 11: Safety

    SAFETY Introduction to safety If performing operation, maintenance and service activities, always carry out these activities with the greatest caution to avoid injuries or damage to the vehicle lift. All operation, maintenance and service activities may only be performed by an authorized and sufficiently instructed person.

  • Page 12: Hazards

    Hazards This section describes the potential hazards when working with the vehicle lift. 2.2.1 Electrical hazards Precautions to be taken when working with electrical equipment: • Consider all circuits live until you have personally turned the power off and locked the main switch.

  • Page 13: The Importance Of Safety

    General safety instructions If performing operational or maintenance activities, always carry out these activities with the greatest caution to avoid injuries or damage to the equipment. Always adhere to the local safety regulations. The safety instructions in this manual only serve as a guideline. Stertil B.V. is not liable for damage or physical injury as a result of ignoring the safety instructions.

  • Page 14: Working In Accordance With Procedures

    operations. Adaptation of safety measures ensures safety of the life of the operators and engineers. It is important that your organization adopt some basic safety measures to ensure overall safety of the workplace. First and foremost all operations should be executed under supervision of a supervisor.

  • Page 15: Safety Instructions

    WARNING When performing maintenance, always warn your colleagues at which location you are working. Always turn the main switch to “O” and lock it with a padlock. If you leave the vehicle lift unattended during maintenance, it is recommended to attach a “DO NOT START”...
  • Page 16 • Read all instructions. • If an extension cord is necessary, use a cord with a current rating equal to or more than the equipment. Cords rated for less current than the equipment may overheat. Take care to arrange the cord so that it will not be tripped over or pulled.

  • Page 17: Safety Features

    • Use the lifting columns only on a hard and level floor with sufficient bearing capacity, see the specifications for floor pressure and floor load in section Technical specifications. • Whenever a vehicle is raised on the lift, always raise the lifts to at least above the first safety lock.

  • Page 18: Safety Signs

    2.4.2 Safety Signs The vehicle lift is provided with safety and protection signs. NOTE Regularly check whether all the safety signs are still present at the correct place on the vehicle lift. If signs have been lost or are damaged, apply new ones. Do so in the correct place.

  • Page 19: Lock-Out / Tag-Out

    Pictogram Description Location At the operating Attention sticker. side of the column, On this sticker the above the control most important box. safety instructions are given. Lock-out / Tag-out Lock-out/Tag-out procedures are safety measures, designed to prevent application of power (energy) to the machine while it is being serviced. The established procedures for the application of energy control (the lock-out or tag- out procedures) shall cover the following elements and actions and shall be done in the next mentioned sequence.

  • Page 20: End Lock-Out / Tag-Out Procedure

    3. Shutdown. If the machine is in operation, shut it down with the normal shut down procedure. For more information, refer to section Switch off. 4. Machine isolation. Isolate the machine from the energy source(s). The machine uses the following energy sources: •...

  • Page 21: Environmental Aspects

    Environmental aspects 2.6.1 Disposal When the machine has reached the end of its useful life, the owner and/or user is responsible for the safe disassembly of the machine and for the disposal of the components, in accordance with the local laws or regulations. 2.6.2 REACH declaration The REACH regulation became effective on 1st June 2007.

  • Page 22: Description

    DESCRIPTION Technical specifications The general specifications are also printed on the type plate on the vehicle lift. Model ST1065 ST1075 ST1085 ST1100 Lifting capacity 6500 kg 7500 kg 8500 kg 10000 kg Pressure relief valve (sealed with 210 bar 265 bar 265 bar 295 bar plastic cap ex-works)

  • Page 23: Type Identification

    Model ST1065 ST1075 ST1085 ST1100 Maximum distance between the approx. 50m column lifts Maximum floor pressure fixed 50 N/mm² / 50 N/mm² / 60 N/ 60 N/mm² / wheels / retractable wheels mm² / 6 N/ 6 N/mm² mm² Maximum floor loading per front 25 kN 29 kN 32 kN...

  • Page 24: Lifting System

    Lifting system This mobile column lift is an electrically driven hydraulic column lift for lifting heavy vehicles. A minimum of two column lifts is needed to lift a vehicle. The number of column lifts required depends on the weight of the vehicle and the number of axles. Four lifting columns are normally used.

  • Page 25: Control System

    Control system The control system on the columns ensures that raising and lowering of the column lifts is simultaneous and synchronized, independent of the load distribution on the columns. Each column lift has a potentiometer that detects the height position and passes it on to the control system.

  • Page 26: Control Box

    Control box The control panel on the front of the control box has all functions necessary to control the operation of the column lift. An emergency stop switch is also located on the control panel. The components of the control panel and their functions are described in chapters Control box and Operation of the Operator Manual.

  • Page 27: Installation

    INSTALLATION Unpacking and setup Proceed as described next when unpacking and setting up each column WARNING Only use proper lifting equipment to move the column lift. WARNING Lift the column only at the points intended for this. WARNING Failure to relocate the column lift in the right manner can cause damage to the column lift and/or physical injury.

  • Page 28: Switch Tube Assembly

    Switch tube assembly 1. Fit the switch tube (1) onto the pallet lifting mechanism (2) using the bolt, washer and nut. 2. Fit the switch bushing (3) onto the switch tube (1). 3. Refer to section Adjusting the pallet lifting mechanism safety switch (on page for the adjustment.

  • Page 29: Inspection And Maintenance

    INSPECTION AND MAINTENANCE Aim of maintenance Maintenance can be divided into two categories: • Preventive maintenance. • Corrective maintenance. Preventive maintenance is all maintenance necessary to keep the machine in a good condition or to return it to that condition. Corrective maintenance is done after malfunctions have occurred.

  • Page 30: Recommendations For Maintenance

    • Always observe the safety procedures when carrying out maintenance; see chapter Safety (on page 11). • After carrying out the maintenance, always perform the final checks. 5.2.1 Recommendations for maintenance When performing maintenance on your vehicle lift, keep in mind the following recommendations: •...

  • Page 31: Waste Disposal

    3. Place a tag "Do not start" at the control box. Please refer to the chapter Safety (on page 11) for an overview of all safety instructions. 5.2.4 Waste disposal Remove and dispose in a correct manner lubricating agents, used chemical products and other such matter.

  • Page 32: Regular Preventive Maintenance Procedures

    1. All daily and monthly inspections as described in the Operation Manual and Monthly maintenance (on page 31) 2. Check the pneumatic spring as described in section Checking the pneumatic spring(s) (on page 35). 3. Check oil level. The oil level in the tank of the hydraulic unit must be above the minimum oil level line when the column is completely raised.

  • Page 33: Hydraulic Oil

    Maintenance tasks Description Monthly Per year Every (technical 2 years service) (technical service) Safety lock Disassemble, clean and replace (if necessary), and adjust; see section Checking the safety locking feature (on page 34). 5.5.2 Hydraulic oil Replace the hydraulic oil in the tank approximately once every 2 years. NOTE This oil change must take place as scheduled, even when the column lift is not being used continuously.

  • Page 34: Checking The Emergency Shutdown Mechanism

    Column type Quantity (liters) ST 1085 ST 1100 5.5.3 Checking the emergency shutdown mechanism 1. Press the emergency shutdown button on the auxiliary cabinets while the column lifts are moving. All column lifts must immediately come to a standstill. 2. Turn the emergency stop knob counter clockwise to release it. 3.

  • Page 35: Checking The Safety Switch Of The Pallet Lifting Mechanism

    3. If necessary, turn the adjustment nut at the rear of the solenoid, until a free play of 3 to 4 mm is achieved. 4. Raise the column lifts to the top position, and check this free play during the raising.

  • Page 36: Batteries

    Clean the battery terminals if necessary and tighten them. WARNING Do not use an external battery charger (booster) to charge the batteries. Only use the built-in Stertil-Koni battery charger. Loading the batteries with a standard charger can cause explosive gasses to be produced. WARNING Only replace the batteries with original Stertil-Koni batteries.
  • Page 37 fig. 4: User settings - screen 1 The first user settings screen contains the following information and functions: Symbol Description Function Language All the languages available in the system are select listed here. Selecting and tapping one of them lets you select the correct language for the user interface.
  • Page 38 Symbol Description Function Shop Let’s you access the screen with the workplace settings. A PIN code is required to have access to these settings. Assistance Let’s you access the screen with the service settings. A PIN code is required to have access to these settings.
  • Page 39 Symbol Description Function The setting is switched [ON] for all the columns in the set. The current height is set as the height limit for each column, even if the current height has been set higher or lower with the [SINGLE] or [PAIR] functions.

  • Page 40: Shop Configuration

    Symbol Description Function Start Returns you to the main screen. Shop Let’s you access the screen with the shop configuration settings. A PIN code is required to have access to these settings. Assistance Let’s you access the screen with the service settings.

  • Page 41: User Administration

    Symbol Description Function The login method can be chosen here: ID key, Login with PIN PIN code or no login. Pressing the button lets you code toggle between the options Owner details The 'owner' field contains text fields for entering the name, address and phone number of the owner.
  • Page 42 fig. 8: User administration - ID key not assigned (example) This is the screen where new users can be added or existing users can be edited or deleted. If the ID key was already assigned, then this is shown on the right-hand button and that button (for assigning the ID key) is not active.

  • Page 43: Edit User

    Symbol Description Function Back Go back to the previous screen. Adds a new user Delete Deletes a selected user. Edit Edits a selected user. Assign ID key Assigns an ID key to a selected user 5.8.4 Edit user fig. 10: Edit user (example) Service and Parts manual (Version B) Wireless...

  • Page 44: Maintenance Configuration

    Symbol Description Function Exit Pressing the [Exit] button ensures that any data that may already have been input is discarded and the user administration screen is shown again. Confirm Pressing the [Confirm] button ensures that data that has been input is saved and the user administration screen is shown again.
  • Page 45 Symbol Description Function Back Go back to the previous screen. Manual Lets you access the manual for these column lifts. Parts list Lets you access the parts list for these column lifts. The first maintenance configuration screen contains the following information and functions: Symbol Description...
  • Page 46 Symbol Description Function switched back on again. Height difference monitoring can also be switched back on from this screen. This setting is not stored in memory, so height difference monitoring is always switched on after the system has been switched off and on again.
  • Page 47 fig. 12: Maintenance configuration - screen 2 (example) The second maintenance configuration screen contains the following information and functions: Symbol Description Function Selection of Disable channels where often disturbances have active channels been detected. System running This shows the time (in days and hours) that the time controller has run for.
  • Page 48 fig. 13: Maintenance configuration - screen 3 (example) The third maintenance configuration screen contains the following information and functions: Symbol Description Function User Manual Gives the location of the file containing the user manual. Maintenance Gives the location of the file containing the manual maintenance manual.
  • Page 49 fig. 14: Service settings - file dialog NOTE If a message is active (safety or maintenance), then the file location will not be shown fig. 15: Maintenance configuration- screen 4 (example) The fourth maintenance configuration screen contains the information and functions relating to the safety messages: Service and Parts manual (Version B) Wireless...
  • Page 50 Symbol Description Function Safety This is where you can define whether safety messages at message have to be shown at start-up. The file start-up location can be set to the right of the button. Safety This is where you can define whether safety messages at message have to be shown at login.
  • Page 51 Symbol Description Function expired. The file location can be set to the right of the button. fig. 17: Maintenance configuration - screen 6 (example) The sixth maintenance configuration screen contains the following information and functions: Symbol Description Function Data backup This function allows a copy of the data (settings, users, logos, contact details) to be put on a USB memory stick.
  • Page 52 fig. 18: Maintenance configuration - screen 7 (example) The seventh maintenance configuration screen contains information about the software versions of the operating system and the control program. fig. 19: Maintenance configuration - screen 8 (example) The eighth maintenance configuration screen contains the following information and functions: Symbol Description...
  • Page 53 Symbol Description Function In order for the weight to be displayed correctly, the correct type of vehicle lift must be entered. Motor type This setting is used to select the type of motor. · DC= standard direct current motor with brushes (no speed controller).

  • Page 54: Special Procedures

    Special procedures The procedures listed below can only be carried out if you have access to the user settings and have a login PIN code for the workplace. 5.9.1 Users Follow the next described procedure to edit, add or delete a user. 1.
  • Page 55 2. In the user settings screen, press the [SHOP] button and enter the PIN code (if one is requested). The shop configuration screen appears. 3. Press the [USERS] button in the shop configuration screen. The user administration screen appears. Edit user 1.
  • Page 56 the data that has just been input. In both cases, the user administration screen will appear on the display again. 3. Now press the [BACK] button twice followed by the [START] button once; this will take you back to the main screen. Add new user 1.

  • Page 57: Setting The Clock

    5. Now press the [BACK] button twice followed by the [START] button once; this will take you back to the main screen. 5.9.2 Setting the clock Follow the next described procedure to set the time zone and the clock time. fig.
  • Page 58 3. Press the [SET CLOCK] button in the shop configuration screen. The screen for setting the clock time appears. 4. Select the desired display format for the date and time. 5. Set the correct date and time. 6. Press the [TIME ZONE] button. The screen for setting the correct time zone appears.

  • Page 59: Setting The Height Limit

    7. Select the correct time zone. 8. At the bottom of the screen, you can also define whether the time should be adjusted automatically for summer time and winter time. 9. Now press the [BACK] button twice followed by the [START] button once; this will take you back to the main screen.
  • Page 60 The user settings screen appears. 2. Press the second button at the bottom of the settings screen. The second user settings screen appears. 3. Position the column at the required height. 4. Lower the column lift into the pawls and then raise it approx. 25 mm, to make sure that the highest position is well above the locking position.

  • Page 61: Corrective Maintenance

    5.10 Corrective maintenance 5.10.1 General safety requirements for corrective maintenance When repairing the column lifts, always set them to the lowest position. If the malfunction makes this impossible, then ensure that all pawls are engaged in the safety locks (lower without unlocking). Turn off the main switch at the control box.

  • Page 62: Spare Parts

    5.10.5 Spare parts Use only the spare parts as recommended by Stertil. When ordering spare parts, always quote the serial number of the machine and the item number. 5.11 Technical support If the tips provided in this chapter do not answer your question or solve your problem, please contact your local Stertil service department or distributor.

  • Page 63: Adjustment Of The Pallet Lifting Mechanism

    5.12.2 Adjustment of the pallet lifting mechanism 1. With the lever in position 3, move the draw bar up and down. If the adjustment is correct, the cylinder should now give about 8 mm lift per stroke. 2. Set the lever to position 2 and move the draw bar up and down; the cylinder will now not lift if the setting is correct.
  • Page 64 5.12.3 Adjusting the pallet lifting mechanism safety switch fig. 23: Adjusting the safety switch 1. Put the pallet lifting mechanism into its lowest position (lifting column entirely on the floor). 2. Now adjust the switch bushing (3) so that the switch (4) is just not quite activated; see section Switch tube assembly in the Installation Manual.

  • Page 65: Adjustment Of The Retractable Front Wheels (R)

    5.12.4 Adjustment of the retractable front wheels (R) The pallet lifting mechanism must be positioned at the highest position when adjusting the retractable front wheels. Adjust the distance to the ground to 30 mm by turning the adjusting nut. fig. 24: Retractable front wheels 5.13 List of parts Explanation of the titles of the columns in the parts list:...

  • Page 66: Replacement Parts

    5.14 Replacement parts You can order replacement parts from Stertil B.V. - see section Manufacturers details (on page 8) for address details. When ordering replacement parts, please supply the following information: Machine type: Wireless Serial number: See the type plate on the machine. Reference No.: See List of Parts Service and Parts manual (Version B)

  • Page 67: Troubleshooting

    TROUBLESHOOTING General Faults in the column lifts can have simple causes. Check the installation for the possible causes indicated. If troubleshooting as described below fails to correct the malfunction, please contact the service organization. Most errors can be corrected without having to remove the vehicle from the column lifts.
  • Page 68 fig. 25: Warning while lowering A height difference of 1.2" has arisen between the columns during lowering. Raise the columns approximately 4" and remove any obstacles. The column lifts can now be lowered further. Do not forget to press the [UNLOCK] button first. When raising: The raising motion stops and the message Maximum programmed height reached appears on the screen.

  • Page 69: Information Messages

    Information messages Various functions can be locked out when there is a warning. This is shown on the screen as follows: fig. 27: Information The table indicates how the system can then be brought back to its normal status. Table 6: Information messages Code Screen text Possible cause...
  • Page 70 Code Screen text Possible cause Solution Another column is on Operator on other Wait for this operator to the configuration menu. column is changing finish the action. parameters. Foot guard limit The foot guard limit has Lower the columns to reached.

  • Page 71: Fault Messages

    Fault messages If there is a fault, the radio network will be canceled. On the screen, it looks like this: fig. 28: Fault message Before the system can be restarted, the fault must be canceled. Table 7: General fault messages Code Screen text Possible cause...
  • Page 72 Code Screen text Possible cause Solution CRC error for the Error occurs during Settings must be made settings. transferring the settings again. to other columns. Table 8: Hardware fault messages Code Screen text Possible cause Solution Main relay error. Check main relay and wiring.

  • Page 73: Error Messages

    Error messages When there is an error, further operations are locked out. This is shown on the screen as follows: fig. 29: Error message Table 10: General error messages Code Screen text Possible cause Solution Hardware error. Error in electrical Check components and system detect.

  • Page 74: Faults

    Table 11: Micro controller peripheral error messages Code Screen text Possible cause Solution System error. Contact your local dealer. Contact your local Micro controller dealer. ADC error. Table 12: Micro controller error messages Code Screen text Possible cause Solution Hardware error: Internal Contact your local RAM.

  • Page 75: The Column Lift Cannot Be Lowered

    Cause Solution The pressure relief valve has not been Contact technical services to have the correctly adjusted. valve correctly adjusted. The pump's capacity is inadequate. Replace the pump. The maximum height difference (more Cancel the fault by pressing [UNLOCK] than 60 mm) has been exceeded. for 2 seconds.

  • Page 76: The Column Lift Is Not Raised Far Enough

    6.6.4 The column lift is not raised far enough Cause Solution Oil level in the tank is too low. Top up with oil as described in Hydraulic oil. Pump is drawing air. Tighten or crimp the suction filter attachment. The steel plug has not been replaced by Fit the air bleed cap.

  • Page 77: Emergency Lowering Facility

    Emergency lowering facility In emergency situations where it is not possible to lower the column lifts from the control cabinet, the column lifts can be lowered manually. Please contact the technical service in this case. WARNING The emergency lowering procedure must only be performed by persons who are trained in this procedure.

  • Page 78: Options

    OPTIONS Wheel adapters The mobile column lifts may be used to hoist vehicles with wheel diameters ranging from R12 (500 mm) to R22.5 (1140 mm). Wheel adapters must be used for certain wheel diameters. fig. 30: Wheel adapters For tire sizes R12 (500 mm) to R15 (650 mm), two adapters (A) are needed. For tire sizes R15 (650 mm) to R17 (900 mm), one adapter (B) is needed.

  • Page 79: Traverse Beam

    When this is the case, the column foot extensions may remain fitted. Traverse beam For the lifting and lowering of trailers on a set of mobile lifting columns, a special Stertil-Koni traverse beam is available. 7.2.1 Before you start working Check both the maximum lifting capacity of the traverse beam and the maximum lifting capacity of a set of two mobile columns.

  • Page 80: User Instruction

    CAUTION This can be a potential hazardous situation. The traverse beam can be overloaded without warning. 7.2.2 User instruction Follow the next described procedure to operate the column lifts with a traverse beam: 1. Position the vehicle on the desired location. 2.

  • Page 81: Adaptors With G-Suspension

    fig. 32: Tilted traverse beam CAUTION Tilting of the traverse beam is a potential hazardous situation. Whether this situation will occur depends on the specific design of the trailer, to prevent this dangerous situation: 1. Always connect the (brake) air pressure to the trailer from an external source. 2.

  • Page 82: Before You Start Working

    fig. 33: An example of a column with special guide pieces and two examples of adaptors 7.3.1 Before you start working Check both the maximum lifting capacity of the adaptor and the maximum lifting capacity of a column. The lowest maximum lifting capacity is always leading. CAUTION This can be a potential hazardous situation.

  • Page 83: Multipurpose Fork Adaptor

    WARNING If you do not pick up a vehicle at the wheels, the dampening properties of the tyres and suspension are gone. WARNING The load can than be extremely rigid and will quickly overload one of the columns. See Safety when hoisting in the Operating Manual. Multipurpose fork adaptor See manual: Multipurpose fork adaptor, part number 38000890.

  • Page 84: List Of Parts

    LIST OF PARTS The following sections will give an overview of the main assemblies and their components. Model Starting at serial number ST1065 UL 216300 ST1075 UM 216300 ST1085 UN 216300 ST1100 UO 216300 Service and Parts manual (Version B) Wireless...

  • Page 85: Main Components

    Main components Part No. Description Remarks 38007850 Mobile column, Battery_Wireless ebright 69800001 Battery 12V/105Ah VDC31M Service and Parts manual (Version B) Wireless...

  • Page 86: Guide Block St1075Xxf

    38007750 Control wireless ebright 38110200 Guide block ST1075xxF 38320200 Guide block ST1085V-1100VxxA 38220200 Guide block ST1085-1100xxA 38230200 Guide block ST1065-1085-1100xxG 38130200 Guide block ST1075xxG 38007600 Hydraulic unit, W mod. 38110400 Column ST1075Fxx_1085Fxx 38250400 Column ST1085Rxx 38510400 Column ST1085/1100VFxx 38410400 Column ST1100Fxx 38450400 Column ST1100Rxx 38000113...
  • Page 87 Guide block ST 1075-xxF Part No. Description Remarks 38110200 Guide piece ST1075xxF 38110201 Guide piece ST1075xxF Weld. assy. 32700104 Caster wheel 30001006 Slideplate blue + groove 16mm / 5/8" 34400600 Hydr.cyl. mount. assy. L=1860 S=1744 D/d=75/50 34200116 Locking bush 1035.46.05.66 Cyl.head screw M10x25 8.8DIN912 1036.46.03.45 Grubscrew M5x12 45H DIN916-...

  • Page 88: Guide Block St 1085-Vxxa / St 1100-Vxxa

    Guide block ST 1085-VxxA / ST 1100-VxxA Part No. Description Remarks 38320200 Guide piece ST1085V-1100VxxA 38320201 Guide piece ST1085V-1100VxxA Weld. assy. 32700104 Caster wheel 30001006 Slide plate blue + groove 16mm / 5/8" 32706800 Hydr.cyl. mount. assy. Mount. assy. 30501003 Shim washer 1036.46.03.45 Grub screw M5x12 45H DIN916-...

  • Page 89: Guide Block St 1085-Xxa / St 1100-Xxa

    Guide block ST 1085-xxA / ST 1100-xxA Part No. Description Remarks 38220200 Guide piece ST1085-1100xxA 38220201 Guide piece ST1085-1100xxA Weld. assy. 32700104 Caster wheel 30001006 Slide plate blue + groove 16mm / 5/8" 32706800 Hydr.cyl. mount. assy. Mount. assy. 30501003 Shim washer 1036.46.03.45 Grub screw M5x12 45H DIN916-...

  • Page 90: Guide Block St 1065-Xxg / St 1085-Xxg / St 1100-Xxg

    Guide block ST 1065-xxG / ST 1085-xxG / ST 1100- Part No. Description Remarks 38230200 Guide piece ST1065-1085-1100xxG 38230201 Weld. assy. Guide piece ST1065-1085-1100xxG 32700104 Caster wheel 30001006 Slide plate blue + groove 16mm / 5/8" 32706800 Hydr.cyl. mount. assy. Mount.

  • Page 91: Guide Block St 1075-Xxg

    66201039 Nutcap, black, 034.2044 32570110 Fixing pin with locking Guide block ST 1075-xxG Part No. Description Remarks 38130200 Guide piece ST1075xxG 38130201 Guide piece ST1075xxG Weld. assy. 32700104 Caster wheel 30001006 Slideplate blue + groove 16mm / 5/8" 34400600 Hydr.cyl. mount. assy. L=1860 S=1744 D/d=75/50...

  • Page 92: Column St 1075-Fxx / St 1085-Fxx

    1035.46.05.66 Cyl.head screw M10x25 8.8DIN912 1036.46.03.45 Grubscrew M5x12 45H DIN916- gl GV 32570110 Fixing pin with locking Column ST 1075-Fxx / ST 1085-Fxx Part No. Description Remarks 38110400 Column ST1075Fxx / ST 1085Fxx 38110401 Weld. assy. Column ST1075Fxx / ST Service and Parts manual (Version B) Wireless...
  • Page 93 1085Fxx 32500109 Wheel axle 32500116 Wheel 32550102 Axle 32700101 Potentiometer bracket 32700116 Height stop Arched 30001004 Clamp plate 32700122 Pawl 69451400 Lifting solenoid 30007400 Potentiometer unit Mount. assy. 66201085 Shock-absorbing cap Skiffy 070012000007 69090050 GrommetNo.2790 type2 Technogro 65003526 Hex. head screw M16x25 8.8DIN933 65003285 Hex.

  • Page 94: Column St 1085-Rxx

    Column ST 1085-Rxx Part No. Description Remarks 38250400 Column ST1085Rxx 38250401 Column ST1085Rxx Weld. assy. 32550102 Axle 32700101 Potentiometer bracket 32700116 Height stop Arched 30001004 Clamp plate 32700122 Pawl 32700111 Hinge pivot 32700131 Synthetic guard Service and Parts manual (Version B) Wireless...
  • Page 95 32700138 Pressure plate 32700150 Front support Weld. assy. 32700225 Cylinder hinge Weld. assy. 32700129 Axle hinge Pallet mech 32700200 Pallet mech. hinge Weld. assy. 69451400 Lifting solenoid 30007400 Potentiometer unit Mount. assy. 66201085 Shock-absorbing cap Skiffy 070012000007 69090050 Grommetnr.2790 type2 Technogro 65003526 Hex.

  • Page 96: Column St 1085-Vfxx / St 1100-Vfxx

    65725009 SS70 L.cyl. head screw/hex. socket DIN7984 M10x20 66103908 Bearing bush GFM-1214-10 Igus 66103909 Groove ball bearing 60052RSR Column ST 1085-VFxx / ST 1100-VFxx Service and Parts manual (Version B) Wireless...
  • Page 97 Part No. Description Remarks 38510400 Column ST 1085VFxx/1100VFxx 38510401 Column ST 1085VFxx/1100VFxx Weld. assy. 32500109 Wheel axle 32500116 Wheel 32550102 Axle 32700101 Potentiometer bracket 32700116 Height stop Arched 30001004 Clamp plate 32700122 Pawl 69451400 Lifting solenoid 30007400 Potentiometer unit Mount. assy. 66201085 Shock-absorbing cap Skiffy...

  • Page 98: Column St 1100-Fxx

    8.10 Column ST 1100-Fxx Part No. Description Remarks 38410400 Column ST1100Fxx 38410401 Column ST1100Fxx Weld. assy. 32500109 Wheel axle 32500116 Wheel 32550102 Axle 32700101 Potentiometer bracket 32700116 Height stop Arched 30001004 Clamp plate 32700122 Pawl 69451400 Lifting solenoid Service and Parts manual (Version B) Wireless...
  • Page 99 30007400 Potentiometer unit Mount. assy. 66201085 Shock-absorbing cap Skiffy 070012000007 69090050 Grommetnr.2790 type2 Technogro 65003526 Hex. head screw M16x25 8.8DIN933 65003285 Hex. head screw M6x16 8.8DIN933 1035.38.04.11 Hex. head screw M6x10 8.8DIN933 65034219 Pan head screw/ball M4x10 4.8DIN7985 65050124 Hex. nut M4 8DIN934 GV 65055024 Flat washer M16...

  • Page 100: Column St 1100-Rxx

    8.11 Column ST 1100-Rxx Part No. Description Remarks 38450400 Column ST1100Rxx 38450401 Column ST1100Rxx Weld. assy. 32550102 Axle 32700101 Potentiometer bracket 32700116 Height stop Arched 30001004 Clamp plate 32700122 Pawl Service and Parts manual (Version B) Wireless...
  • Page 101 32700111 Hinge pivot 32700131 Synthetic guard 32700138 Pressure plate 32700150 Front support Weld. assy. 32700225 Cylinder hinge Weld. assy. 32700129 Axle hinge Pallet mech 32700200 Pallet mech. hinge Weld. assy. 69451400 Lifting solenoid 30007400 Potentiometer unit Mount. assy. 66201085 Shock-absorbing cap Skiffy 070012000007 69090050...

  • Page 102: Pallet Lift Mechanism 250-2 (Retractable/Wide Frame)

    32700160 Draw bar Weld. assy. 32700110 Wheel axle 65725009 SS70 L.cyl. head screw/hex. socket DIN7984 M10x20 66103908 Bearing bush GFM-1214-10 Igus 66103909 Groove ball bearing 60052RSR 8.12 Pallet lift mechanism 250-2 (retractable/wide frame) Part No. Description Remarks 38000113 Pallet lift mechanism 250-2 32700250 Tilt beam Weld.

  • Page 103: Pallet Lift Mechanism 300-2 (Standard Battery)

    32700910 Gas spring 14/28 s=64 With fork and retainer 66201055 Spacer bushing 12.8 18-15 skiffy nr. 005-7150 65214358 Grub screw M8x8 45H DIN916 1037.07.50.08 Low hex. nut M8 04DIN439B 8.13 Pallet lift mechanism 300-2 (standard battery) Part No. Description Remarks 38000112 Pallet lift mechanism 300-2 32700300...

  • Page 104: Fork Arms St 1085

    32700910 Gas spring 14/28 s=64 With fork and retainer 66201055 Spacer bushing 12.8 18-15 skiffy nr. 005-7150 65214358 Grubscrew M8x8 45H DIN916 1037.07.50.08 Low hex. nut M8 04DIN439B 8.14 Fork arms ST 1085 Part No. Description Remarks 38220300 Fork set ST1085-350-long 32702075 Adjustable fork (left) welding assembly...

  • Page 105: Fork Arms St 1100

    8.15 Fork arms ST 1100 Part No. Description Remarks 38420300 Fork set ST1100-300-long 38420301 Fork left-300 38420302 Fork right-300 32700118 Arm lock 66201102 Handle, elesa-T-griff L.652/80 B- M8 nero 32456 65012443 Cyl.head screw M12x20 8.8DIN912 60201703 Pressure spring 304820 Bakker Service and Parts manual (Version B) Wireless...

  • Page 106: Drive Unit B/W

    8.16 Drive unit B/W Part No. Description Remarks 38007600 Hydro unit, W mod. 68038... Hydr.unit ... bar corr. 24VDC/1,2/-/2/9 32736150 Hydr.hose L=900 Battery version 32706075 Oil line mount. assy. 68700450 Straight screw coupling GE10-PSR 65003403 Hex. head screw M10x20 8.8DIN933 GV 65058028 Spring washer M10 DIN127B GV...

  • Page 107: Hydraulic Unit

    8.17 Hydraulic unit Part No. Description Remarks 68038427 Hydr.unit 1.2cc, 24V 265 bar ST 1075, ST 1085 68038429 Hydr.unit 1.2cc, 24V 290 bar ST 1100 68039011 Tank plastic 10 liter 68510911 O-ring110.72x3.53 mm Service and Parts manual (Version B) Wireless...
  • Page 108 32506103 Suction filter D.62 dia. 3/8" 32006254 Return filter 10 micron 32516105 Pump 1.2 CM3/REV Tightening torque 22Nm 68308013 2/2Valve NC (ex. solenoid) Tightening torque 30Nm 68308005 2/2Valve NC (ex. solenoid) (incl. Tightening manual lowering) torque 30Nm 68510124 O-ring12.42 x 1.78 mm 69481501 Solenoid 24 VDC EC 30D 68039007...

  • Page 109: Hydraulic Cylinder (St1075)

    8.18 Hydraulic cylinder (ST1075) Service and Parts manual (Version B) Wireless...
  • Page 110 Part No. Description Remarks 34400600 Cylinder (assembly) Cylinder bottom O-ringØ56,74x3,53 Backup ring Retaining ring Piston seal Bearing ring O-ringØ34x3 Backup ring Piston Cylinder Piston rod Guide post Bearing ring Piston cap 68228005 Hose burst check valve 68700451 Union GE 10-PSR 1/4" 32599000 Seal kit Service and Parts manual (Version B)

  • Page 111: Hydraulic Cylinder (St1065, St1085, St1100)

    8.19 Hydraulic cylinder (ST1065, ST1085, ST1100) Service and Parts manual (Version B) Wireless...
  • Page 112 Part No. Description Remarks 32706800 Cylinder (assembly) Bearing ring Backup ring O-ring Bearing ring Piston seal O-ring Backup ring Piston cap 68700450 Straight adaptor 1003.91.80.38 Hose burst check valve 68900000 Air bleeding nipple Cylinder Piston rod Piston Gate Retaining ring 65263009 Spring ring Cylinder bottom...

  • Page 113: Control Unit W

    8.20 Control unit W Part No. Description Remarks 38007750 Control - wireless ebright 38006101 Box, battery versions 32500108 Cable support 32730251 Draw bar Screen cabinet 38007760 Control box ebrigh Without wiring 32730254 Inspection glass Mean well battery charger Service and Parts manual (Version B) Wireless...
  • Page 114 69206403 Fuse block Mount. assy. 69206102 Fuse 200A 300V A3T200 Ferraz Shawmut 69302016 Connector plug PX0580/63 Black (Bulgin) 69500104 Battery charger 110/230V-24V PB-300P-24 Mean Well 69120026 Battery switch 443.782.0 ASA BOOT 1002.22.01.32 Grommetint.6,4 Skiffy 042060169907 3010010 Schwingmetall parabolic spring number 58497 65032168 4.8DIN963...

  • Page 115: Control Box

    65051026 Self-lock. hex. nut M5 8DIN985 GV 65051028 Self-lock. hex. nut M6 8DIN985 GV 1036.55.02.54 Grub screw M4x5 45H DIN916 32739181 Shift tube 32739182 Gear bush 1038.13.50.01 Self-adhesive cable clamp viba13805/834 (80668) 38006105 Hinge 38006108 Box closure 38006111 Switch support 66201026 Self-adh.
  • Page 116 Part No. Description Remarks 38007790 Retrofit kit (all parts assembled) 38007762 Front panel incl. push buttons, prt. screen 38007793 Front panel incl. push button and display unit 38007763 Base panel Display unit 69900321 Printed circuit board 60700390 Sticker Blue 69202031 Beeper 38007783 Cable tree incl gland and connector...

  • Page 117: Labels

    8.22 Labels Part No. Description Remarks 38000800-W Stickers wireless 60700037 Capacity sticker 6500 kg 60700332 Capacity sticker 7500 kg 60700118 Capacity sticker 8500 kg Service and Parts manual (Version B) Wireless...
  • Page 118 60700004 Capacity sticker 10000 kg 60700006 CE-sticker 60700061 STERTIL KONI 60700303 Sticker Stokvis Service 60700385 Sticker Control 1005.01.01.92 Sticker plate 60700221 Sticker 230V 60700223 Sticker Fuse F3 60700396 FCC Sticker 60702026 Sticker grounding green 60700304 Sticker Patent 60700330 Sticker License wireless 60700409 Sticker diagram Service and Parts manual (Version B)

  • Page 119: List Of Parts - Variants And Options

    LIST OF PARTS - VARIANTS AND OPTIONS Fork adaptors and frame extensions Pos Qty Part No. Description Remarks 32700920 Reducer plate 350mm/14” Fixed forks Right side 32700925 Reducer plate 350mm/14” Fixed forks Left side 34200930 Reducer plate 500mm/20” Fixed forks Right side Max.4000kg/8800lbs 34200935 Reducer plate 500mm/20”...

  • Page 120: Traverse Beam

    Pos Qty Part No. Description Remarks 34400910 Set base frame extensions Fixed base frame wheels 32700930 Set fork extensions Adjustable forks Max. 500mm/20” 6600kg/14500lbs 32710915 Set base frame extensions Retractable base frame wheels WARNING Longer wheel extensions may only be used in combination with column extensions.
  • Page 121 Remarks 32591500 Traverse beam 32591510 Traverse beam support 32591020 Adapter adjustable 1020.50.00.30 Wheel 1038.40.04.00 Retaining ring A40 DIN471FF 1005.01.01.49 Stertil-Koni sticker 60700127 Capacity sticker 14400 kg / 32,000 lbs 60700102 Stertil-Koni sticker (medium) Service and Parts manual (Version B) Wireless...
  • Page 122 Kingpin support 32500116 Wheel 1038.34.02.40 Retaining ring No.24 DIN6799 GV 4310.09.00.10 Pin with clip 32592005 Reducing bush 3,5 to 2 60700102 Stertil-Koni sticker 60700075 Capacity sticker 7200 kg 60700076 Capacity sticker 16000 lbs Service and Parts manual (Version B) Wireless...

  • Page 123: Appendices

    APPENDICES 10.1 Electrical connections fig. 37: Electrical connections Service and Parts manual (Version B) Wireless...

  • Page 124: Hydraulics Diagram

    10.2 Hydraulics diagram fig. 38: Hydraulics diagram Item Description Torque Cylinder EV22 2/2valve 30Nm VCDF Flow control valve F1/F2 Filter Non-return valve 22Nm Pump 22Nm Tank Safety pressure valve 25Nm Electric motor Hose burst check valve Service and Parts manual (Version B) Wireless...

  • Page 125: Dimensional Drawing St 1065-Fwf

    10.3 Dimensional drawing ST 1065-FWF fig. 39: Dimensional drawing ST 1065-FWF Service and Parts manual (Version B) Wireless...

  • Page 126: Dimensional Drawing St 1075-Fwf

    10.4 Dimensional drawing ST 1075-FWF fig. 40: Dimensional drawing ST 1075-FWF Service and Parts manual (Version B) Wireless...

  • Page 127: Dimensional Drawing St 1085-Fwa, Vfwa, Rwa

    10.5 Dimensional drawing ST 1085-FWA, VFWA, RWA fig. 41: Dimensional drawing ST 1085-FWA, VFWA, RWA Service and Parts manual (Version B) Wireless...

  • Page 128: Dimensional Drawing St 1100-Fwa, Vfwa, Rwa

    10.6 Dimensional drawing ST 1100-FWA, VFWA, RWA fig. 42: Dimensional drawing ST 1100-FWA, VFWA, RWA Service and Parts manual (Version B) Wireless...

  • Page 129: Inspection Checklist

    10.7 Inspection checklist Date Remarks Name of Initials of mechanic mechanic pass Service and Parts manual (Version B) Wireless...

  • Page 130: Index

    Intended readership • 6 Delete user • 54 Introduction to safety • 11 Dimensional drawing ST 1065-FWF • 125 Dimensional drawing ST 1075-FWF • 127 Dimensional drawing ST 1085-FWA, VFWA, RWA • 127 Dimensional drawing ST 1100-FWA, VFWA, RWA • 128 Labels •...
  • Page 131 Manufacturers details • 8 ST 1100 • 105 Mechanical hazards • 12 ST 1100-Fxx • 98 Messages • 67, 69, 71, 73 ST 1100-Rxx • 100 Monthly maintenance • 31 Statutory standards and regulations • 9 Storing the manual • 10 Supplements to the manual •...
  • Page 132 Manufactured by: STERTIL B.V. P.O. Box 23 9288 ZG Kootstertille (Holland) Telephone: +31(0) 512 334 444 Fax: +31(0) 512 332 630 Email: info@stertil.nl Website: www.stertil.nl...

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