Table Of Contents - Ford EXPLORER 2004 Technical Training Manual

INTRODUCTION ............................................................................................................... Intro-1
Technical Training ........................................................................................................ Intro-1
Ground Rules for Successful Completion .................................................................... Intro-1
Logging On ................................................................................................................... Intro-2
Keypad Operation......................................................................................................... Intro-3
In-Dealership Training Map .......................................................................................... Intro-4
Purpose......................................................................................................................... Intro-5
Agenda.......................................................................................................................... Intro-5
LESSON 1: OVERVIEW......................................................................................................... 1-1
Objectives .......................................................................................................................... 1-1
Exterior Features ............................................................................................................... 1-2
Interior Features ................................................................................................................ 1-3
Mechanical and Chassis Features .................................................................................... 1-4
Lifting and Jacking............................................................................................................. 1-5
Maintenance Check Points................................................................................................ 1-6
Identification Codes ......................................................................................................... 1-10
LESSON 2: CHASSIS ............................................................................................................ 2-1
Objectives .......................................................................................................................... 2-1
Suspension System ........................................................................................................... 2-2
Steering System ................................................................................................................ 2-7
Driveline System ................................................................................................................ 2-8
Brake/Stability Assist Systems ........................................................................................ 2-11
Adjustable Pedals ............................................................................................................ 2-26
LESSON 3: POWERTRAIN ................................................................................................... 3-1
Objectives .......................................................................................................................... 3-1
Engine ................................................................................................................................ 3-2
Powertrain Controls - Engine Performance....................................................................... 3-8
Fuel System..................................................................................................................... 3-37
Transmission System ...................................................................................................... 3-51
LESSON 4: ELECTRICAL ..................................................................................................... 4-1
Objectives .......................................................................................................................... 4-1
Module Communication Networks..................................................................................... 4-2
Tire Pressure Monitoring System (TPMS) ........................................................................ 4-7
Instrument Cluster ........................................................................................................... 4-16
Climate Controlled Seats................................................................................................. 4-23
APPENDIX ................................................................................................................ Appendix-1
Appendix: Essential Special Service Tools .......................................................... Appendix-1
Order Form ........................................................................................................... Appendix-3
Glossary Of Terms ............................................................................................... Appendix-5
2004 Explorer/Mountaineer New Model Technician Training 12-AUG-03

TABLE OF CONTENTS

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