Optimum OPTIdrill RD 5 Operating Manual
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Optimum OPTIdrill RD 5 Operating Manual

Radial drilling machine
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OPTIMUM
M A S C H I N E N - G E R M A N Y
Operating Manual
Version 1.0
Radial drilling machine
Item no. 3049050
GB

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  • Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0 Radial drilling machine Item no. 3049050...

  • Page 2: Table Of Contents

    OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Type plate ..............................6 Safety instructions (warning notes)......................7 1.2.1 Classification of hazards...........................7 1.2.2 Other pictograms ............................7 Intended use .............................9 Reasonably foreseeable misuse.......................9...
  • Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y 3.10 Cleaning and lubrication ......................... 33 3.10.1 Electrical connection ..........................33 3.11 First commissioning..........................34 3.11.1 Warming up the machine ........................34 Operation Control and indicating elements ......................
  • Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y 8.5.4 Disposal of electrical and electronic components...................79 8.5.5 Disposal of lubricants and coolants ......................80 Disposal via municipal collection facilities ....................80 RoHS, 2002/95/EC ..........................80 Product follow-up ............................80...
  • Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.

  • Page 6: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety Glossary of symbols  provides further instructions  calls on you to act listings  This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions, ...

  • Page 7: Safety Instructions (Warning Notes)

    M A S C H I N E N - G E R M A N Y INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany email: info@optimum-maschinen.de Safety instructions (warning notes) 1.2.1 Classification of hazards...
  • Page 8 OPTIMUM M A S C H I N E N - G E R M A N Y Warning: danger of slip- Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard! ping! Warning: automatic start- Warning: tilting danger! Warning: suspended loads!

  • Page 9: Intended Use

    If radial drilling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH then the drilling machine is being used improperly.

  • Page 10: Avoiding Misuse

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.4.1 Avoiding misuse  Use of suitable cutting tools.  Adapting the speed adjustment and feed to the material and workpiece. ...

  • Page 11: Qualification Of Personnel

    OPTIMUM M A S C H I N E N - G E R M A N Y the correct function of the radial radial drilling machine may be affected.  Always disconnect the radial drilling machine, and upright drill if cleaning or maintenance work is beingcarried out.

  • Page 12: Authorized Persons

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.6.2 Authorized persons WARNING! Inappropriate operation and maintenance of the radial drilling machine constitutes a danger for the personnel, objects and the environment.

  • Page 13: Safety Devices

    OPTIMUM M A S C H I N E N - G E R M A N Y CAUTION! Risk of fire and explosion by using flammable materials or cooling lubricants. Before processing inflammable materials (e.g. aluminium, magnesium) or using inflammable auxiliary materials (e.g.
  • Page 14 OPTIMUM M A S C H I N E N - G E R M A N Y General check Equipment Check Signs, Installed and legible Markers Date: checked by (signature): Functional check Equipment Check EMERGENCY STOP After actuating the EMERGENCY STOP push button the push button radial drilling machine must be switched off.

  • Page 15: Prohibition, Warning And Mandatory Signs

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.10.1 Prohibition, warning and mandatory signs INFORMATION All warning signs must be legible. They must be checked regularly. Positioning of the labels 2.25 KW...

  • Page 16: Emergency Stop Push Button

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.11 EMERGENCY STOP push button CAUTION! The drilling spindle keeps turning for a short time even after actuating the EMERGENCY- STOP push button depending on the preset speed.

  • Page 17: Main Switch

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.12.1 Main switch WARNING! Dangerous voltage even if the main switch is switched off. The areas marked by the pictogram might contain live parts, even if the main switch is switched off.

  • Page 18: Safety During Operation

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.15 Safety during operation We specifically point out the dangers when describing the work with and on the radial drilling machine. WARNING! Before switching on the radial drilling machine make sure that there are ...

  • Page 19: Mechanical Maintenance

    Check if they are working properly! 1.18 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 20: Technical Specification

    OPTIMUM M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO...

  • Page 21: Emissions

    OPTIMUM M A S C H I N E N - G E R M A N Y Minimum distance from the spindle nose to the surface of the machine base [mm] Environmental conditions temperature +5 to +40 °C Environmental conditions of rel. humidity 30% to 95% at 40°C ;...

  • Page 22: T-Slots, Seats For Clamping Table

    OPTIMUM M A S C H I N E N - G E R M A N Y other noise sources, e.g. the number of machines,  other processes taking place in proximity and the period of time, during which the operator ...

  • Page 23: Space Required For The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y Space required for the machine 745mm 1750mm 2.3.1 Work area Keep a work area of at least one metre around the machine free for operation and mainte- nance.

  • Page 24: Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Unpacking the machine Leave the machine nearby its definite position before unpacking. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking.

  • Page 25: Load Suspension Point

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! The use of unstable lifting and load suspension equipment that might break under load can cause severe injuries or even death. Check that the lifting and load suspension gear has sufficient load capacity and that it is in perfect condition.
  • Page 26 OPTIMUM M A S C H I N E N - G E R M A N Y Distance from the Centre of Gravity when Transporting Packing Case  Transport the closed packing case and lift the packing case as shown in the illustration with a forklift truck.
  • Page 27 OPTIMUM M A S C H I N E N - G E R M A N Y Lift the Machine from the Pallet  The machine load impact is illustrated as follows.  Remove the fastening bolts that are used to fasten the machine on the pallet.

  • Page 28: Set-Up And Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Set-up and assembly 3.4.1 Requirements regarding the installation site In order to achieve sufficient safety against falls by slipping, the accessible area in the mechani- cal machining zone of the machine must be equipped with a slip resistant mat and/or floor.

  • Page 29: Installation Plan

    OPTIMUM M A S C H I N E N - G E R M A N Y which the machine is anchored must have sufficient load bearing capacity. In any case commission a structural engineer who can check if the place of installation has sufficient load bearing capacity.

  • Page 30: Aligning The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.6.1 Aligning the machine WARNING! Risk of toppling the radial drilling machine. Only undo the clamping lever if the machine is anchored firmly to the base.

  • Page 31: Top Up Oil, Check Oil Level

    OPTIMUM M A S C H I N E N - G E R M A N Y If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand of the machine bed.

  • Page 32: One-Component Paint

    This process is not reversible, i.e. the binder cannot be etched again and again. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants. Assembly...

  • Page 33: Transport Locking Devices

    OPTIMUM M A S C H I N E N - G E R M A N Y Transport locking devices Remove transport locks.  Remove beam to support the cantilever.  Remove lock screw on the clamping lever of the column.

  • Page 34: First Commissioning

    Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTI- MUM or of the manufacturer of the clamping devices.

  • Page 35: Operation

    OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements Item Designation Item Designation Clamping lever Selection of spindle sleeve feed Move hand wheel on drilling head...

  • Page 36: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety Commission the machine only under the following conditions: The machine is in proper working order.  The machine is used as prescribed.
  • Page 37 OPTIMUM M A S C H I N E N - G E R M A N Y Examples: CAUTION! When tightening very heavy workpieces, reasonable stress loads on the operator or assembler may be exceeded. Turn the cantilever towards the rear and load the table with a crane or another suitable loading device.

  • Page 38: Adjusting Shift Rod

    OPTIMUM M A S C H I N E N - G E R M A N Y Adjusting shift rod Pull out the suitable length of shift rod. When shift rod comes into contact with something or when the workpiece or the clamp breaks loose, the machine must shut down.

  • Page 39: Speed Adjustment

    OPTIMUM M A S C H I N E N - G E R M A N Y Speed adjustment Guide values for speeds: Speed min 1253 Steel (S235JR) Ø25 - 40 Ø19 - 25 Ø12 - 19 Ø10 - 12 Ø6 - 10 Ø3 - 6...

  • Page 40: Switching Off The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y ATTENTION! To protect the mechanical end stop of the drilling sleeve, the spindle is switched off on reaching the lowest position. Please make sure that the end stop is not reached.

  • Page 41: Adjusting The Drill Depth Shutdown

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.11.1 Adjusting the drill depth shutdown  Turn the dial until the desired Zero marker drilling depth corresponds to the marking on the scale.

  • Page 42: Coolant Equipment

    OPTIMUM M A S C H I N E N - G E R M A N Y  Put the ejection wedge into the ejection opening and hit with a hammer onto the ejection wedge. Hold the tool firmly when doing this.

  • Page 43: Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  ATTENTION! Properly performed regular maintenance is an essential prerequisite for ...

  • Page 44: Inspection And Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Before starting the machine you must be sure that  no dangers are generated for persons,  the machine is not damaged.
  • Page 45 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Greasethe spindle once a day with Mobil Greaserex Spindle grease nipple Lubricating Spindle 47 with one stroke of the grease press.
  • Page 46 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Oil column once a day until it is completely filled with Mobilgear 626 oil. Oiling Oiler on column ...
  • Page 47 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Check oil level, Visual inspection Max. fill level  Check oil level, Max. fill level Visual inspection ...
  • Page 48 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Change the oil on the spindle gearbox. Oil change  Change the oil on the lifting device of the cantilever.

  • Page 49: Recommended Wear And Tear Parts

    OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? The service life of the position switch of the spindle posi- tion may have been reached due to the operating condi- tions.

  • Page 50: Adjustment Of Position Switch On Clamping Lever

    OPTIMUM M A S C H I N E N - G E R M A N Y  Undo clamping screw at (4) with an Allen key, and turn the ring (4) with a suitable tool in the hole.

  • Page 51: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.

  • Page 52: Cooling Lubricants And Tanks

    OPTIMUM M A S C H I N E N - G E R M A N Y Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant.

  • Page 53: Inspection Plan For Water-Mixed Cooling Lubricants

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.9.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment...
  • Page 54 OPTIMUM M A S C H I N E N - G E R M A N Y Coolant lubricating Page 54 Original operating instructions Version 1.0 dated 2017-03-13...

  • Page 55: Ersatzteile - Spare Parts

    OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Bohrkopf - Drilling head Ersatzteile - Spare parts Version 1.0 2017-03-13 Originalbetriebsanleitung...

  • Page 56: Getriebe Bohrkopf Rückseite - Gear Of Drilling Head Rear

    Getriebe Bohrkopf Rückseite - Gear of drilling head rear...
  • Page 57 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Bohrkopf Rückseite - Drilling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Getriebegehäuse Gear Box...
  • Page 58 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Bohrkopf Rückseite - Drilling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Schraube Bolt...

  • Page 59: Getriebe Bohrkopf - Gear Of Drilling Head

    Getriebe Bohrkopf - Gear of drilling head...
  • Page 60 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Getriebe Bohrkopf - Gear of drilling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no.
  • Page 61 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Getriebe Bohrkopf - Gear of drilling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no.
  • Page 62 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Getriebe Bohrkopf - Gear of drilling head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no.

  • Page 63: Säule - Column

    Säule - Column...
  • Page 64 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Säule - Column Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Maschinenfuss Base 030490500301 Filtersieb...

  • Page 65: Hubeinrichtung Ausleger - Lifting Device Cantilever

    OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Säule - Column Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Lager Bearing 51105 0405110552...
  • Page 66 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Hubeinrichtung Ausleger - Lifting device cantilever Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Motor...

  • Page 67: Kühlmitteleinrichtung - Coolant Device

    Kühlmitteleinrichtung - Coolant device...
  • Page 68 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Kühlmitteleinrichtung - Coolant device Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Kühlmittelpumpe Coolant pump...

  • Page 69: Schaltplan - Wiring Diagram

    Schaltplan - Wiring diagram Kühlmittelpumpe Spindelantrieb Höhenverstellung Ausleger Spindle drive Cantilever height adjustment Coolant pump...
  • Page 70 Drehrichtung Not-Halt Drehrichtung Uhrzeigersinn Drehrichtung Gegenuhrz. Ausleger auf Drehrichtung Drehrichtung Ausleger ab Kühlmittel Drehzahl schnell Drehzahl langsam Clockwise rotation Gegenuhrzeigersi Cantilever up Gegenuhrzeigersi Gegenuhrzeigersi Speed high Emergency stop Counter clockwise rotation Cantilever down Coolant Speed low...
  • Page 71 Maschinenlampe Zeitrelais Bremse Bremse Machine lamp Brake time relays Brake...
  • Page 72 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Elektrische Bauteile - Electric components Hersteller Artikelnummer Bezeichnung Designation Manufacturer Item no. Ausziehbare Schaltstange Extendible shift rod...
  • Page 73 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 74 Graisse pour bro- ches à haute vitesse Schneidöl Aquacut B, Kühlschmiermittel 5 L Gebinde, Artikel Nr. 3601751 Cooling lubricants EG Sicherheitsdatenblatt Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana Soluble Oil B Lubrifiants de refro- http://www.optimum-daten.de/data- idissement sheets/EG-Datenblatt_Aquacut- B.pdf...

  • Page 75: Malfunctions

    OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects Spindle does not turn • Motor protection switch has • Check motor protective switch or released or is defective.

  • Page 76: Appendix 8.1 Copyright

    OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means, and recording in data processing systems, either partial or total.
  • Page 77 Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here.

  • Page 78: Liability Claims/Warranty

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 79: Decommissioning

    OPTIMUM M A S C H I N E N - G E R M A N Y 8.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons.

  • Page 80: Disposal Of Lubricants And Coolants

    Modified settings  Experiences with the radial drilling machine, which could be important for other users  Recurring malfunctions  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 Email: info@optimum-maschinen.de Appendix...

  • Page 81: Ec - Declaration Of Conformity

    M A S C H I N E N - G E R M A N Y EC - declaration of conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer/ Dr.-Robert-Pfleger-Str. 26...
  • Page 82 OPTIMUM M A S C H I N E N - G E R M A N Y Index during maintenance .........18 during operation ..........18 Accessories ............24 Safety devices ............13 Accident report ............. 19 Safety instructions ..........7 Ammeter ............... 40 Shift rod Assembly ............

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