Optimum Vario Select OptiDrill B 30VGM Operating Manual
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Optimum Vario Select OptiDrill B 30VGM Operating Manual

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OPTIMUM
M A S C H I N E N - G E R M A N Y
Operating manual
Version 1.0.3
US

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Summary of Contents for Optimum Vario Select OptiDrill B 30VGM

  • Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 1.0.3...

  • Page 2: Table Of Contents

    OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Safety warnings (warning notes) ......................6 1.1.1 Classification of hazards...........................6 1.1.2 Other pictograms ............................7 Proper use ..............................8 Reasonably foreseeable misuse.......................8 1.3.1 Avoiding misuse............................8...
  • Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Assembly guide ............................24 First use ..............................24 3.8.1 Power supply ............................24 3.8.2 Checks ..............................25 Operation Safety ..............................26 Control and indicating elements ......................26 4.2.1 Control panel ............................
  • Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y 7.18 Spare part list electrical components......................64 Troubleshooting Appendix Copyright ..............................67 Terminology/Glossary..........................67 LIMITED WARRANTY ...........................68 Preface The illustrations of the geared drill might in some details deviate from the illustrations of this operating man- ual but this will have no influence on the operation of the geared drill.

  • Page 5: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety Glossary of symbols  gives further advice  calls on you to get in action  enumeration This part of the operating manual ...

  • Page 6: Safety Warnings (Warning Notes)

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety warnings (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (pictograms) and warning for the specific danger and its (possible) consequences.

  • Page 7: Other Pictograms

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.1.2 Other pictograms Warning of automatic Disconnect main power! start-up! Activation forbidden! Use ear protection! Use protective boots! Use protective gloves! Wear a safety suit!

  • Page 8: Proper Use

    OPTIMUM M A S C H I N E N - G E R M A N Y Proper use WARNING! In the event of improper use of the geared drill  there may be a risk to personnel, ...

  • Page 9: Possible Dangers Caused By The Geared Drill

    OPTIMUM M A S C H I N E N - G E R M A N Y  Use of cooling and lubricating agents in order to increase the durability of the tool and to improve the surface quality.

  • Page 10: Qualification Of Employees

    OPTIMUM M A S C H I N E N - G E R M A N Y Qualification of employees 1.5.1 Target group This manual is addressed to  operators,  users,  maintenance staff. Therefore, the warning notes refer to both operation and maintenance of the geared drill.

  • Page 11: User Positions

    OPTIMUM M A S C H I N E N - G E R M A N Y User positions The user must stand in front of the geared drill. INFORMATION The main plug of the geared drill must be freely accessible.

  • Page 12: Safety Check

    OPTIMUM M A S C H I N E N - G E R M A N Y  fatal electrocution. The geared drill includes the following safety devices:  EMERGENCY-STOP button.  main lockable switch.  a drilling table with T-slots to hold the piece and a bench screw.

  • Page 13: Emergency-Stop Button

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.10 EMERGENCY-STOP button CAUTION! EMERGENCY-stop After actuating the EMERGENCY-STOP button button, the drill spindle will turn for a few seconds more, depending on the previously selected speed.

  • Page 14: Separating Protective Devices

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.13 Separating protective devices 1.13.1 Drill chuck guard  Adjust the drill chuck guard to the required height.  Move the drill chuck guard into place before you start drilling.

  • Page 15: Safety During Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Before activating the geared drill, double-check that  staff will not be endangered,  no damage is caused to equipment. Avoid unsafe working practises: ...

  • Page 16: Mechanical Maintenance Work

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.17.1 Mechanical maintenance work Remove all protection and safety devices before starting maintenance work and re-install them once the work has been completed, such as: ...

  • Page 17: Technical Data

    OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information gives the dimensions and weight and is the manufacturer's authorized machine data. Power connection Total connection rate...

  • Page 18: Operating Material

    OPTIMUM M A S C H I N E N - G E R M A N Y Operating material Mobilgear 627 or equivalent oil Gear oil for spindle sleeve gear 2.5 liters  „Recommended working materials“ on page Rack and upright of the drill Commercial heavy grease 2.10...

  • Page 19: Dimensions

    OPTIMUM M A S C H I N E N - G E R M A N Y 2.12 Dimensions Img.2-1: Dimensions Technical data B30 VGM Version 1.0.3 dated July 22, 2014 Original operating instructions Page 19...

  • Page 20: Assembly 3.1 Scope Of Delivery

    OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Scope of delivery Check immediately upon delivery of the machine if there are any transport damages or shortages. Compare the scope of delivery with the included packing list.

  • Page 21: Installation And Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y  Fragile goods (Goods requiring careful handling)  Protect against moisture and humid environment  "Ambient conditions“ on page 17.  Prescribed position of the packing case...

  • Page 22: Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.4.2 Assembly WARNING! Danger of crushing and overturning. The geared drill must be installed by at least 2 people. INFORMATION The geared drill is delivered pre-assembled.

  • Page 23: Securing

    OPTIMUM M A S C H I N E N - G E R M A N Y  Position the geared drill on the provided foundation.  Secure the geared drill using the provided through holes on the machine base.

  • Page 24: Assembly Guide

    Only use the tool holders (e.g. drill chucks) which were delivered together with the machine or are offered as optional equipment by OPTIMUM. Use the tool holders at the intended admissible speed range. Tool holders must only be modified in compliance with the recommendations of OPTIMUM or of the manufacturer of clamping tools.

  • Page 25: Checks

    OPTIMUM M A S C H I N E N - G E R M A N Y Cooling pump Img.3-5: Cooling pump B30 VGM ATTENTION! The coolant pump also delivers if it turns in the wrong direction. Due to the wrong turning direction the pump is destroyed within a short time.

  • Page 26: Operation

    OPTIMUM M A S C H I N E N - G E R M A N Y Operation Safety Use the geared drill only under the following conditions:  The geared drill is in proper working order.  The geared drill is used as prescribed.

  • Page 27: Control Panel

    OPTIMUM M A S C H I N E N - G E R M A N Y Clamping lever Table height adjustment Img.4-2: Table height adjustment 4.2.1 Control panel Speed display EMERGENCY-stop button Push button "OFF" Push button "ON"...

  • Page 28: Gear Selector Switch

    OPTIMUM M A S C H I N E N - G E R M A N Y Operational mode "threading“ In the thread cutting mode the motor automatically starts up according to a predefined path using the drilling depth stop of the spindle and automatically changes the direction of rotation as soon as the predefined depth has been achieved.

  • Page 29: Drill Depth Stop

    OPTIMUM M A S C H I N E N - G E R M A N Y Gear selector Img.4-4: Gear selector INFORMATION When choosing the right rate, use the speed table on the drilling head. Drill depth stop...

  • Page 30: Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.4.1 Assembly Off switch LCdisplay Switching mm/inch On switch Zero position Battery compartment Increase in value Decrease in value Img.4-6: Digital display ...

  • Page 31: Automatic Spindle Feed

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.5.2 Automatic spindle feed The forward feed is activated by the push buttons in the spindle lever. The forward feed is performed electromagnetically. The switching-off of the forward feed occurs by the drill depth stop or by reactivating the push buttons at the spindle lever.

  • Page 32: Completion With Half-Automatic Integrated Drill Drift

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.6.2 Completion with half-automatic integrated drill drift ATTENTION! The tool and or the drill chuck will fall down. Firmly hold the tool or the drill chuck when expelling it.

  • Page 33: Mounting The Drill Chuck

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.6.3 Mounting the drill chuck The drill chuck is secured against twisting in the drill sleeve by means of a form- fit connection (tang).

  • Page 34: Working With The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION Use a water soluble, environmentally compatible drilling emulsion procured from the specialized trade. Re-use cooling agents and lubricants. Dispose of the no longer used coolant and lubricating agents in an environmentally friendly way.

  • Page 35: Determining The Cutting Speed And The Speed

    OPTIMUM M A S C H I N E N - G E R M A N Y Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended cutting speed...
  • Page 36 OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274...

  • Page 37: Examples To Calculatory Determine The Required Speed For Your Drilling Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit.

  • Page 38: Maintenance

     the quality of the products you manufacture. Installations and equipment from other manufacturers must also be in optimum condition. ENVIRONMENTAL PROTECTION During work on the drilling head, make sure that ...

  • Page 39: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety WARNING! The consequences of incorrect maintenance and repair work may include:  very seriuos injury to staff working on the machine, ...
  • Page 40 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Lubricate all oilers using machine oil. Do not use a grease gun or similar tools. Oiler Every month Img.6-3:...
  • Page 41 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Use collector vessels with sufficient capacity to change the oil.  Unscrew the oil filling screw. Filler hole...
  • Page 42 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Cooling pump:  The cooling pump is almost maintenance free. Replace the coo- ling agent in regular intervals and adapted to the usage.

  • Page 43: Recommended Working Materials

    Should technical assistance be required, contact LDS Industries at 1-630-785-6437. Optimum Maschinen - Germany and Colovos Company are not liable for, nor do they guaran- tee against, damage or operating malfunctions resulting from alteration, abuse, lack of mainte- nance or this product’s use for other than its intended purpose.

  • Page 44: Spare Parts - B30 Vgm

    OPTIMUM M A S C H I N E N - G E R M A N Y Spare parts - B30 VGM Spare parts drawing drilling head Abb.7-1: Drilling head B30 VGM Spare parts - B30 VGM Page 44 Original operating instructions Version 1.0.3 dated July 22, 2014...

  • Page 45: Parts Drawing Drilling Head 1 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 1 of 9 Abb.7-2: Drilling head 1 of 9 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 46: Parts Drawing Drilling Head 2 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 2 of 9 Abb.7-3: Drilling head 2 of 9 B30 VGM Spare parts - B30 VGM Page 46 Original operating instructions Version 1.0.3 dated July 22, 2014...

  • Page 47: Parts Drawing Drilling Head 3 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 3 of 9 Abb.7-4: Drilling head 3 of 9 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 48: Parts Drawing Drilling Head 4 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 4 of 9 Abb.7-5: Drilling head 4 of 9 B30 VGM Spare parts - B30 VGM Page 48 Original operating instructions Version 1.0.3 dated July 22, 2014...

  • Page 49: Parts Drawing Drilling Head 5 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 5 of 9 Abb.7-6: Drilling head 5 of 9 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 50: Parts Drawing Drilling Head 6 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 6 of 9 Abb.7-7: Drilling head 6 of 9 B30 VGM Spare parts - B30 VGM Page 50 Original operating instructions Version 1.0.3 dated July 22, 2014...

  • Page 51: Parts Drawing Drilling Head 7 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 7 of 9 Abb.7-8: Drilling head 7 of 9 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 52: Parts Drawing Drilling Head 8 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y Parts drawing drilling head 8 of 9 Abb.7-9: Drilling head 8 of 9 B30 VGM Spare parts - B30 VGM Page 52 Original operating instructions Version 1.0.3 dated July 22, 2014...

  • Page 53: Parts Drawing Drilling Head 9 Of 9

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.10 Parts drawing drilling head 9 of 9 Abb.7-10: Drilling head 9 of 9 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 54: Parts Drawing Drilling Chuck Guard

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.11 Parts drawing drilling chuck guard Abb.7-11: Drilling chuck guard B30 VGM Spare parts - B30 VGM Page 54 Original operating instructions...

  • Page 55: Parts Drawing Column And Drilling Table

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.12 Parts drawing column and drilling table Abb.7-12: Column and drilling table Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 56: Ersatzteilliste - Spare Part List

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.13 Ersatzteilliste - Spare part list Description Qty. Size Item no. Housing 0303430301 Shaft 0303430302 DIN 6885 - A 12 x 8 x 56...
  • Page 57 OPTIMUM M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Needle bearing 25x32x20 0303430369 Ball bearing 6002 0303430370 Worm 0303430371 Retaining ring DIN 471 - 15 x 1...
  • Page 58 OPTIMUM M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Speed indicator 03021303202 Socket head screw GB 70-85 - M5 x 16 Cover 03034303142 Supply cable 03034303143...
  • Page 59 OPTIMUM M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Worm 03034303217 Spacer 03034303218 Socket head screw GB 70-85 - M8 x 16 Crank 03034303220 Handle 03034303221...

  • Page 60: Wiring Diagram 1 Of 2

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.14 Wiring diagram 1 of 2 Abb.7-13: Schaltplan 1 von 2 - Wiring diagram 1 of 2 B30 VGM Spare parts - B30 VGM...

  • Page 61: Wiring Diagram 2 Of 2

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.15 Wiring diagram 2 of 2 Abb.7-14: Schaltplan 2 von 2 - Wiring diagram 2 of 2 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...

  • Page 62: Wiring Diagram 1 Of 2 With Plc

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.16 Wiring diagram 1 of 2 with PLC Abb.7-15: Schaltplan 1 von 2 - Wiring diagram 1 of 2 B30 VGM Spare parts - B30 VGM...

  • Page 63: Wiring Diagram 2 Of 2 With Plc

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.17 Wiring diagram 2 of 2 with PLC Abb.7-16: Schaltplan 2 von 2 - Wiring diagram 2 of 2 Spare parts - B30 VGM B30 VGM Version 1.0.3 dated July 22, 2014...
  • Page 64 OPTIMUM M A S C H I N E N - G E R M A N Y 7.18 Spare part list electrical components Designation Qty. Size Item no. Main filter 030343031S0 Brushless controller 030343031A0 Fuse 030343031F0 Line filter 030343031Z0 1S1.2...
  • Page 65 OPTIMUM M A S C H I N E N - G E R M A N Y Troubleshooting Problem Cause/possible effects Solution Noise during work • Spindle turning dry • Grease spindle • Tool dull or incorrectly secured •...
  • Page 66 OPTIMUM M A S C H I N E N - G E R M A N Y Problem Cause/possible effects Solution Working spindle rattling on • Excessive slack in bearing • Readjust bearing slack or replace rough piece surfaces bearing •...
  • Page 67 OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, whether partial or total.
  • Page 68 OPTIMUM assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products.
  • Page 69 OPTIMUM M A S C H I N E N - G E R M A N Y Index Spindle ............. 17 Spindle Speed ..........17 Ambient conditions ..........17 Working area ........... 17 Assembly ..............20 Transport .............. 20 Troubleshooting ............ 65 Classification of hazards .........6...
  • Page 70 OPTIMUM M A S C H I N E N - G E R M A N Y B30 VGM Page 70 Original operating instructions Version 1.0.3 dated Juli 22, 2014...

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