Optimum Optidrill DM35 Operating Manual
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Optimum Optidrill DM35 Operating Manual

Magnetic drill
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Operating manual
Magnetic drill
DM35 │DM50 │DM50PM
DM36VT
Version 1.0.5
DM35
3071035
DM35V
3071135
DM35PF
3071435
DM36VT
3071236
DM38VF
3071338
DM50
3071050
DM50V
3071150
DM50PM
3071550
DM60V
3071160
DM98V
3071198
DM35V │DM50V │ DM60V │DM98V
DM35PF
OPTIMUM
M A S C H I N E N - G E R M A N Y
Technical specification
Commissioning
Maintenance
Malfunctions
Ersatzteile - Spare parts
DM38VF
®
Safety
Operation
Appendix

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Summary of Contents for Optimum Optidrill DM35

  • Page 1 OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety Operating manual Technical specification Version 1.0.5 Commissioning Magnetic drill Operation Maintenance Malfunctions Appendix DM35 3071035 DM35V 3071135 Ersatzteile - Spare parts...
  • Page 2 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.
  • Page 3 Always keep this documentation close to the magnetic drill. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Email: info@optimum-maschinen.de Machine Variants The variant for you machine is specified on the rating plate.

  • Page 4: Safety Instructions (Warning Notes)

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.

  • Page 5: Intended Use

    If the magnetic drill is used in any way other than described above, modified without authoriza- tion of Optimum Maschinen Germany GmbH, then the magnetic drill is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use.

  • Page 6: Avoiding Misuse

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.3.1 Avoiding misuse WARNING! The use of the magnetic drill in the equipment with electromagnet or permanent magnet in an inclined or vertical position is only permitted if the magnetic drill is secured with the securing belt supplied.

  • Page 7: Personal Protective Equipment

    OPTIMUM ® M A S C H I N E N - G E R M A N Y CAUTION! Observe the weight of the magnetic drill and the recommended limits for lifting and carrying loads. Recommended threshold values when lifting and carrying loads...

  • Page 8: Safety During Operation

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Personal protective equipment for special works Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards.
  • Page 9 OPTIMUM ® M A S C H I N E N - G E R M A N Y Inspection deadlines Technical or Industrial Use Define and document the inspection deadlines for the machine in accordance with § 3 of the Factory Safety Act and perform an operational risk analysis in accordance with §...
  • Page 10 Technical specification The following information represents the dimensions and indications of weight and the manufacturer‘s approved machine data for following stated machines. DM35 DM35V DM35PF DM36VT DM38VF DM50 DM50V DM50PM DM60V DM98V Machine designation 230V ~50 Hz ( optional ~60 Hz ) [ optional 110V ] Electrical connection Drive motor power Input power [ kW ]...
  • Page 11 OPTIMUM ® M A S C H I N E N - G E R M A N Y INFORMATION The specified numerical value represents the emission level and does not necessarily a safe working level. Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not.

  • Page 12: Operation

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Operation Permanent operation of the magnetic drill of more than 2 to 3 hours is not permitted. There  is a risk of fire due to high load. The magnetic drill first has to be cooled down before it starts to be run continuously again.

  • Page 13: Quick Change

    OPTIMUM ® M A S C H I N E N - G E R M A N Y WARNING! Spurting and overrun of coolants and lubricants. Ensure that the cutting fluids are removed immediately after you have fin- ished working. Close the stopcock of the coolant tank again.

  • Page 14: Maintenance

    OPTIMUM ® M A S C H I N E N - G E R M A N Y If it is not, then check the condition of the surface of the material and that of the bottom of the magnet block.
  • Page 15 OPTIMUM ® M A S C H I N E N - G E R M A N Y Malfunctions Malfunction Cause/ Possible Effects Solution Magnetic base not functioning • Switch contact faulty. • Replace the switch. • The power supply is faulty, plug is •...
  • Page 16 V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.
  • Page 17 Example: not stackable - do not stack further packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored  for more than three months or are stored under different environmental conditions than those specified here.

  • Page 18: Disposal Of The Old Device

    Modified settings  Any experiences with the magnetic drill which might be important for other users  Recurring malfunctions  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de DM35│DM35V│DM35PF│DM36VT│DM38VF│DM50│DM50V│DM50PM│DM60V│DM98V...
  • Page 19 OPTIMUM ® M A S C H I N E N - G E R M A N Y Change information operating manual Chapter Short summary new version number new article numbers 1.0.2 Mounting stop on coolant ring 1.0.3 Using OPTIdrill DM36VT and OPTIdrill DM35PF 1.0.4...

  • Page 20: Ersatzteile - Spare Parts

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts DM35 8.1.1 Bohrkopf- Drilling head 8-1: Bohrkopf - Drilling head - DM35 DE│GB DM35 Ersatzteile - Spare parts Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 21 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf- Spare part list drilling head - DM35 Bezeichnung Größe Art. nummer Description Size Item no. Sicherungsring, innen Circlip, Inner Ø19 mm...

  • Page 22: Schaltplan - Wiring Diagram

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.1.2 Schaltplan - Wiring diagram Näherungsschalter - Reed switch ( Sensor ) 23 N Schalterleitung - Switch line Blau - Blue...
  • Page 23 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.1.3 Magnetstand - Magnetic stand 8-2: Magnetstand - Magnetic stand - DM35 Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM35 Größe...
  • Page 24 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw Schwalbenschwanzführung Dovetail groove guide rail 03071035217 Schraube Screw M6x16 Rechte Führungsschiene Right rail track bar 03071035219 Schraube Screw M4x20...
  • Page 25 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM35V 8.2.1 Bohrkopf- Drilling head 8-3: Bohrkopf - Drilling head - DM35V DM35V DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 26 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM35V Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 27 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.2.2 Schaltplan - Wiring diagram Näherungsschalter - Reed switch ( Sensor ) 23 N Schalterleitung - Switch line Switch line Blue...
  • Page 28 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.2.3 Magnetstand - Magnetic stand Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM35V Größe Art. nummer Bezeichnung Description Size Item no.
  • Page 29 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw M5x20 Zugentlastung Strain relief M12x1.5 Schraube Screw M5x12 Flache Dichtung Flat Seal Dichtung Gasket Verbindung Joint Schraube Screw M4x8...
  • Page 30 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM35PF 8.3.1 Bohrkopf- Drilling head 8-4: Bohrkopf - Drilling head - DM35PF DE│GB DM35PF Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 31 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf- Spare part list drilling head - DM35PF Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 32 OPTIMUM ® M A S C H I N E N - G E R M A N Y Bürstenfeder Brush spring Schraube Screw M4x8 Schraube Screw M4x12 Motor Abdeckung Motor cover 40x2 03071435145 Gehäuseschraube Casing screw M5x45 Zugentlastung Strain relief M12x1.5...
  • Page 33 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.3.3 Magnetstand - Magnetic stand 8-5: Magnetstand - Magnetic stand - DM35PF Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM35PF Größe...
  • Page 34 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw M5x5 Stift 6x26 Vorschubhebel Feed lever 03071435207 Bakelit Kugelgriff Bakelite ball handle 03071435208 Feder Spring 4x10 Stahlkugel Steel ball...
  • Page 35 OPTIMUM ® M A S C H I N E N - G E R M A N Y Verbindung Joint Schraube Screw M4x8 Knickschutz Kink protection M12x1.5 Anschlusskabel Connecting lead Typenschild Name plate Schalter Switch 03071435254 Sicherung Fuse 03071435255...
  • Page 36 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM36VT 8.4.1 Bohrkopf- Drilling head 8-6: Bohrkopf - Drilling head - DM36VT DE│GB DM36VT Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 37 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM36VT Größe Art. nummer Bezeichnung Description Size Item no. Spindel Spindle 03071236101...
  • Page 38 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.4.2 Schaltplan - Wiring diagram Magnetschalter Magnet switch Magnet Switch Positiver Umkehrschalter Positive inverse switch Positive Inverse Switch Steuerungsmodus 1 Control Mode1...
  • Page 39 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.4.3 Magnetstand - Magnetic stand 8-7: Magnetstand - Magnetic stand - DM36VT DM36VT DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 40 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM36VT Größe Art. nummer Bezeichnung Description Size Item no. Linke Führungsschiene Left rail track bar 17x230 Schwalbenschwanzführung...
  • Page 41 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw M5x8 Schraube Screw M4x20 Schraube Screw M6x16 Gleitschlitten komplett Sliding carriage complete Bohrständer mit Vorschubhebel Drill stand with feed lever...
  • Page 42 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM38VF 8.5.1 Bohrkopf- Drilling head 8-8: Bohrkopf - Drilling head - DM38VF DE│GB DM38VF Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 43 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM38VF Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip,inner...
  • Page 44 OPTIMUM ® M A S C H I N E N - G E R M A N Y Innensechskantschraube Socket head cap screws Abdeckplatte Cover plate Buchse Bushing 5x22 0307133845 Spannstift Dowel pin Sicherungsring Circlip Zahnrad Gear 0307133848 Passfeder...
  • Page 45 OPTIMUM ® M A S C H I N E N - G E R M A N Y Transportkoffer Transport case 03071338K 8.5.2 Schaltplan - Wiring diagram Motor Switch Motorschalter Magnet Motor switch switch Magnetschalter Magnet switch Resistance wire...
  • Page 46 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM50 8.6.1 Bohrkopf- Drilling head - DM50 8-9: Bohrkopf - Drilling head - DM50 DE│GB DM50 Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 47 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM50 Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 48 OPTIMUM ® M A S C H I N E N - G E R M A N Y Kohlebürste Carbon brush 49.5x25.5 03071050141 Bürstenfeder Brush spring 03071050142 Schraube Screw M4x8 Schraube Screw M4x12 Abdeckung Cover M4x8 Gehäuseschraube Casing screw...
  • Page 49 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.6.3 Magnetstand - Magnetic stand 8-10: Magnetstand - Magnetic stand - DM50 Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM50 Größe...
  • Page 50 OPTIMUM ® M A S C H I N E N - G E R M A N Y Lager Bearing 61903 04061903R Dichtung Gasket 17x30x0.5 Sicherungsring Circlip 042SR15W Schraube Screw M5x12 Ständer Stand Linke Führungsschiene Left rail track bar...
  • Page 51 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM50V 8.7.1 Bohrkopf- Drilling head 8-11: Bohrkopf - Drilling head - DM50V DM50V DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 52 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM50V Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 53 OPTIMUM ® M A S C H I N E N - G E R M A N Y Spindel komplett Spindle complete 03071150142 Getriebe komplett Gear complete 03071150143 Motor komplett Motor complete 03071150144 Transportkoffer Transport Case 03071150K 8.7.2 Schaltplan - Wiring diagram Näherungsschalter - Reed switch ( Sensor )
  • Page 54 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.7.3 Magnetstand - Magnetic stand 8-12: Magnetstand - Magnetic stand-DM50V Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM50V Größe Art. nummer Pos.
  • Page 55 OPTIMUM ® M A S C H I N E N - G E R M A N Y Lager Bearing 25x30x50 Vorschubwelle Feed shaft Passfeder 5x14 042P5516 Griffhülse Handle sleeve 10.5x16x38 Griff Handle Schraube Screw M10x150 Anschlag Stopper Schraube...
  • Page 56 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM50PM 8.8.1 Bohrkopf- Drilling head 8-13: Bohrkopf - Drilling head - DM50PM DE│GB DM50PM Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 57 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM50PM Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 58 OPTIMUM ® M A S C H I N E N - G E R M A N Y Rotor Rotor 03071550143 Lager Bearing NSK608 O Ring O-ring 22.4x2.65 Luftleitring Air conducting ring Blechschraube Tapping screw M4x70 Stator Stator 03071550148 Motorgehäuse...
  • Page 59 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.8.3 Magnetstand - Magnetic stand 8-14: Magnetstand - Magnetic stand - DM50PM DM50PM DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 60 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM50PM Größe Art. nummer Bezeichnung Description Size Item no. Linke Führungsschiene Left rail track bar...
  • Page 61 OPTIMUM ® M A S C H I N E N - G E R M A N Y Bohrständer mit Drill stand with feed Vorschubhebel komplett lever complete Sliding carriage Gleitschlitten komplett complete Schalterplatte komplett Switch plate complete DM50PM DE│GB...
  • Page 62 OPTIMUM ® M A S C H I N E N - G E R M A N Y DM60V 8.9.1 Bohrkopf- Drilling head 8-15: Bohrkopf - Drilling head - DM60V DE│GB DM60V Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 63 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM60V Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 64 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw M4x6 Schraube Screw M4x12 Gehäuseschraube Casing screw M4x35 Gehäuseschraube Casing screw M4x40 Motorabdeckung Motor cover 03071160144 Mutter Zugentlastung Strain relief nut...
  • Page 65 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.9.3 Magnetstand - Magnetic stand 8-16: Magnetstand - Magnetic stand - DM60V DM60V DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 66 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM60V Größe Art. nummer Bezeichnung Description Size Item no. Schiebeschlitten Sliding carriage 270x88...
  • Page 67 OPTIMUM ® M A S C H I N E N - G E R M A N Y Näherungsschalter Reed switch 03071160241 Magnet Magnet 03071160242 Druckleiste Pressure bar 1.5x11x310 03071160243 Hex. socket screws Sechskant-schraube M8x22 M6x18 Hex. socket screws...
  • Page 68 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.10 DM98V 8.10.1 Bohrkopf- Drilling head 8-17: Bohrkopf - Drilling head - DM98V DE│GB DM98V Originalbetriebsanleitung Version 1.0.5 2019-06-05...
  • Page 69 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Bohrkopf - Spare part list drilling head - DM98V Größe Art. nummer Bezeichnung Description Size Item no. Sicherungsring, innen Circlip, inner...
  • Page 70 OPTIMUM ® M A S C H I N E N - G E R M A N Y Schraube Screw M4x12 Gehäuseschraube Casing screw M4x35 Gehäuseschraube Casing screw M4x40 Motorabdeckung Motor cover 03071198144 Mutter Zugentlastung Strain relief M16x1,5 Kabelschutz...
  • Page 71 OPTIMUM ® M A S C H I N E N - G E R M A N Y 8.10.3 Magnetstand - Magnetic stand 8-18: Magnetstand - Magnetic stand - DM98V DM98V DE│GB Version 1.0.5 2019-06-05 Originalbetriebsanleitung...
  • Page 72 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Magnetstand- Spare part list magnetic stand - DM98V Größe Art. nummer Bezeichnung Description Size Item no. Schiebeschlitten Sliding carriage 270x88...
  • Page 73 OPTIMUM ® M A S C H I N E N - G E R M A N Y Magnet Magnet 03071198242 Druckleiste Pressure bar 03071198243 Sechskantschraube Hex. Socket Screw M8x22 M8x22 Sechskantschraube Hex. Socket Screw M6x18 M6x8 Gleitschlitten komplett Sliding carriage complete Bohrständer mit Vorschubhebel...

  • Page 74: Ec Declaration Of Conformity

    M A S C H I N E N - G E R M A N Y EC Declaration of Conformity according to Machinery Directive 2006/42/EC Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt...

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