Optimum OPTIdrill DH 24BV Operating Manual
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Optimum OPTIdrill DH 24BV Operating Manual

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Operating manual
Version 1.1.3
Drilling machine
Item no. 302 0420
Item no. 302 0430
Item no.
Item no. 302 0440
Item no. 302 0450

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Summary of Contents for Optimum OPTIdrill DH 24BV

  • Page 1 Operating manual Version 1.1.3 Drilling machine Item no. 302 0420 Item no. 302 0430 Item no. Item no. 302 0440 Item no. 302 0450...

  • Page 2: Table Of Contents

    Table of contents Safety Rating plates..............................6 Safety instructions (warning notes)........................ 7 1.2.1 Classification of hazards ........................7 1.2.2 Other pictograms..........................8 Intended use ..............................9 Reasonably foreseeable misuses........................9 1.4.1 Avoiding misuse ..........................9 Possible dangers caused by the drilling machine..................10 Qualification of personnel ..........................
  • Page 3 Installation and assembly ..........................28 3.3.1 Requirements regarding the installation site...................28 3.3.2 Assembly ............................28 Installation ..............................29 Fixing................................29 Fixture DH24BV ............................29 Fixture DH28BV ............................30 Fixture DH34BV ............................30 Fixture DH40BV ............................31 3.10 First commissioning............................31 3.10.1 Power supply ..........................31 3.10.2 Warming up the machine ........................32 Operation Safety ................................33 Cooling .................................33...
  • Page 4 DH24BV - Antrieb - Drive - Version 1.0 ....................... 61 DH24BV - Antrieb - Drive - Version 1.1 ....................... 62 DH24BV - Antrieb - Drive - Version 1.2 ....................... 63 DH24BV - Maschinenschilder - Machine labels................... 64 7.9.1 DH24BV - Ersatzteilliste - Spare parts list..................65 7.10 DH28BV - Bohrkopf - Drilling head ......................
  • Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.

  • Page 6: Safety

    Safety Glossary of symbols  provides further instructions  calls on you to act enumerations  This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions,  defines the intended use of the drilling machine, ...

  • Page 7: Safety Instructions (Warning Notes)

    275kg INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt Email: info@optimum-maschinen.de Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.

  • Page 8: Other Pictograms

    In case of specific dangers, we replace the pictogram with general danger injury to hands, hazardous with a warning of rotating parts. electrical voltage, 1.2.2 Other pictograms Warning: danger of Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard! slipping! Warning: automatic start- Warning tilting danger!

  • Page 9: Intended Use

    If the drilling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH, then the drilling machine is being used improperly.

  • Page 10: Possible Dangers Caused By The Drilling Machine

    WARNING! Risk of injury caused by workpieces flying off. Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the machine vice resp. that the machine vice is firmly clamped on the machine table. ...

  • Page 11: Qualification Of Personnel

    All additional devices installed by the operator have to be equipped with the prescribed safety devices. This is your responsibility being the operating company!  Safety devices on page 13 Qualification of personnel 1.6.1 Target group This manual is addressed to the operating companies, ...

  • Page 12: Operator Positions

    Obligations of the operating company train the personnel,  Obligations of the operating instruct the personnel in regular intervals (at least once a year) on  company - all safety standards that apply to the machine, - the operation, - generally accepted engineering standards. check the personnel‘s knowledge level, ...

  • Page 13: Safety Measures During Operation

    Safety measures during operation CAUTION! Risk due to inhaling dusts and mist hazardous to health. Dependent on the material which need to be processed and the used auxiliaries dusts and mist may be caused which might impair you health. Make sure that the generated health hazardous dusts and mist are safely sucked off at the point of origin and is dissipated or filtered from the working area.

  • Page 14: Safety Check

    1.10 Safety check Check the drilling machine before each start-up or at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function. Check all safety devices at the beginning of each shift (with the machine stopped), ...

  • Page 15: Drilling Table

    WARNING! Dangerous voltage even if the main switch is switched off. The areas marked by the pictogram might contain live parts, even if the main switch is switched off. 1.12 Drilling table Seats for T-slots are attached to the drilling table. WARNING! Risk of injury due to workpieces flying off at high speed.

  • Page 16: Safety During Operation

    Personal protective equipment for special works Protect your face and your eyes: Wear a safety helmet with facial protection when performing works where your face and eyes are exposed to hazards. Use protective gloves when handling pieces with sharp edges. Wear safety shoes when you assemble, disassemble or transport heavy components.

  • Page 17: Accident Report

    1.19 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 18: Technical Data

    Technical data The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data for following stated machines. DH 24 BV DH 28 BV DH 34 BV DH 40 BV Electrical connection 3x400V ~50 Hz 3x400V ~50 Hz 3x400V ~50 Hz 3x400V ~50 Hz...

  • Page 19: Distance Spindle - Table

    DH 24 BV DH 28 BV DH 34 BV DH 40 BV 2.11 Distance spindle - table max. 515mm max. 860mm max. 790mm 2.12 Dimensions machine foot 447 x 300mm 527 x 350mm 637 x 400 2.12.1 Working surface machine foot 280 x 260mm 320 x 320mm 390 x 400mm...
  • Page 20 Furthermore, it is possible that the admissible exposure level might be different from country to country due to national regulations. This information about the noise emission should, how- ever, allow the machine operator to evaluate the hazards and risks more easily. CAUTION! Depending on the overall noise exposure and the basic threshold values, machine operators must wear appropriate hearing protection.

  • Page 21: Dimensions Dh24Bv

    2.16.1 Dimensions DH24BV Ø Schwerpunkt / Centre of gravity Img.2-1: Dimensions DH24BV DH24BV Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 22: Dimension Dh28Bv

    2.16.2 Dimension DH28BV Ø Schwerpunkt / Centre of gravity Img.2-2: Dimension DH28BV DH28BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 23: Dimensions Dh34Bv

    2.17 Dimensions DH34BV Ø Schwerpunkt / Centre of gravity Img.2-3: Dimensions DH34BV DH34BV Version 1.1.3 - 2020-0723 Originalbetriebsanleitung...
  • Page 24 DH34BV Originalbetriebsanleitung Version 1.1.3 - 2020-0723...

  • Page 25: Dimensions Dh40Bv

    2.18 Dimensions DH40BV Schwerpunkt / Centre of gravity Img.2-4: Dimensions DH40BV DH40BV Version 1.1.3 - 2020-0723 Originalbetriebsanleitung...

  • Page 26: Dimensions Drilling Table Dh34Bv ǀ Dh40Bv

    2.18.1 Dimensions drilling table DH34BV ǀ DH40BV Img.2-5: Drilling table DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-0723...

  • Page 27: Delivery, Interdepartmental Transport, Assembly And Commissioning

    Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.

  • Page 28: Transportation To The Installation Site

    Transportation to the installation site ATTENTION! The drilling machine is lifted and transported at the drilling head or at the load suspension points of the packaging using a suitable hoisting device. Make sure that the housing of the pulleys is not getting damaged when suspending the load without packaging.

  • Page 29: Installation

    Installation  Check the horizontal orientation of the base of the drilling machine with a spirit level.  Check that the foundation has sufficient floor-load capacity and rigidity. Place the drilling machine on the provided underground.  Fix the drilling machine in the provided through-holes on the machine foot. WARNING! The condition of the underground and the fixing type of the machine foot to the underground must be in a way that it can bear the loads of the drilling machine.

  • Page 30: Fixture Dh28Bv

    Fixture DH28BV Img.3-2: Marking of the fixing points on the DH28BV Fixture DH34BV Img.3-3: Marking of the fixing points on the DH34BV DH24BV | DH28BV | DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 31: Fixture Dh40Bv

    Risk by using improper tool holders or operating them at inadmissible speeds. Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range.

  • Page 32: Warming Up The Machine

     Connect the electrical supply cable.  Check the fusing (fuse) of your electrical supply according to the technical instructions regarding the total connected power of the drilling machine. ATTENTION! Imperatively make sure that all 3 phases ( L1, L2, L3) are correctly connected. Most motor defects result of wrong connections.

  • Page 33: Operation

    Operation Safety Commission the machine only under the following conditions: The machine is in proper working order.  The machine is used as prescribed.  The operating manual is followed.  All safety devices are installed and activated.  All failures should be eliminated immediately. Stop the machine immediately in the event of any anomaly in operation and make sure it cannot be started up accidentally or without authoriza- tion Notify the person responsible immediately of any modification.

  • Page 34: During Work

    If required, adjust the desired drilling depth by means of the drilling depth stop in order to obtain a uniform drilling depth. Please make sure to use a suitable dust suction when treating wood since wood dust may be health hazardous. Wear a suitable dust mask when performing works at which dust is gener- ated.

  • Page 35: Operation Dh24Bv

    Operation DH24BV 4.5.1 Control and indicating elements Img.4-1: Control and indicating elements DH24BV Pos. Designation Pos. Designation Digital display speed EMERGENCY STOP push button Switch machine lamp Spindle sleeve lever Step switch and rotation direction switch Scale drill depth Turn off the push button spindle turn Handwheel speed change Turn on the push button spindle turn Main switch...

  • Page 36: Speed Change

    4.5.2 Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning. The drilling-machine is equipped with a motor with an infinitely variable mechanic gear.

  • Page 37: Releasing The Tool From The Spindle Seat

    4.5.4 Releasing the tool from the spindle seat WARNING! Switch off the drilling machine by pushing the main switch.  Set the main switch to "0".  Turn the drilling spindle as far as necessary until the opening of the spindle sleeve and drilling spindle are superposed.

  • Page 38: Operation Dh28Bv

    Operation DH28BV 4.6.1 Control and indicating elements Img.4-4: Control and indicating elements DH28BV Pos. Designation Pos. Designation Digital display speed Switch machine lamp Spindle sleeve lever Step switch and rotation direction switch Scale drill depth Turn off the push button spindle turn Handwheel speed change Turn on the push button spindle turn Main switch...

  • Page 39: Speed Change

    4.6.2 Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning. The drilling-machine is equipped with a motor with an infinitely variable mechanic gear.

  • Page 40: With Integrated Drill Drift

     Set the main switch to "0".  Turn the drilling spindle as far as necessary until the opening of the spindle sleeve and drilling spindle are superposed.  Hold the tool with the hand.  Release the tool from the drilling spindle using a drill drift (16).

  • Page 41: Operation Dh34Bv | Dh40Bv

    Operation DH34BV | DH40BV 4.8.1 Control and indicating elements Img.4-8: Control and indicating elements Pos. Designation Pos. Designation Digital display speed Scale drill depth Switch machine lamp Handwheel speed change Step switch and rotation direction switch Main switch Turn on the push button spindle turn Clamping screw height adjustment Drill chuck protection Turn off the push button spindle turn...

  • Page 42: Speed Change

    Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning. The drilling-machine is equipped with a motor with an infinitely variable mechanic gear.

  • Page 43: Releasing The Tool From The Spindle Seat

    4.11 Releasing the tool from the spindle seat 4.11.1 With drill drift WARNING Switch off the drilling machine by pushing the main switch.  Set the main switch to "0".  Turn the drilling spindle as far as necessary until the opening of the spindle sleeve and drilling spindle are superposed.

  • Page 44: With Integrated Drill Drift

    4.11.2 With integrated drill drift WARNING! Switch off the drilling machine by pushing the main switch. ATTENTION! The tool and/or the drill chuck will fall down. Hold the tool or the drill chuck firmly tight while ejecting it. ATTENTION! Do not try to eject the tool in an intermediate position.

  • Page 45: Digital Display For Spindle Sleeve Travel

    4.12 Digital display for spindle sleeve travel 0 - 999.99mm Measuring range 0 - 39.371“inch 0.01mm Reading precision 0.0004“inch Power supply round cell CR2032 , 3 V 20 x 3,2mm Pos. Designation LCD display Shifting mm/inch Performs a value increase in operating mode "S" (Setting) Performs a value decrease in operating mode "S"...

  • Page 46: Malfunctions

     Enter the offset value of a quill mechanism, based on your experience with the keys (3) or (4).  Stop the operation mode "S" by pressing the button (6) again. INFORMATION Before inserting the new battery, wait about 30 seconds. Please make sure, that the contacts are metallically bright and free from coverings which result from bleeding or gassing batteries.

  • Page 47: Determining The Cutting Speed And The Speed

    Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended cutting speed Material to be processed Drill bit diameter d in mm Vc in m/min 2...3 >3...6 >6...12 >12...25 >25...50 Unalloyed construction steels 30 - 35 0.05...
  • Page 48 Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790 1062 1327 1592...

  • Page 49: Examples To Calculatory Determine The Required Speed For Your Drilling Machine

    Drill bit Ø Speed n in rpm in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit.

  • Page 50: Maintenance

    Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  The diagram below shows you which tasks belongs to which term. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety,  failure-free operation, ...

  • Page 51: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.

  • Page 52: Inspection And Maintenance Dh24Bv

    Inspection and maintenance DH24BV The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions. Img.6-1: Maintenance positions Interval Where? What? ...
  • Page 53 Interval Where? What? Any unusual rattling noises can be eliminated by regreasing. The sleeve (1) moves downwards or upwards with the toothed spindle (2) in the fixed driven sleeve (3) during drill feed. The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle.

  • Page 54: Inspection And Maintenance Dh28Bv

    Inspection and maintenance DH28BV The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions. Img.6-3: Maintenance positions Interval Where? What? ...
  • Page 55 Interval Where? What? Any unusual rattling noises can be eliminated by regreasing. The sleeve (1) moves downwards or upwards with the toothed spindle (2) in the fixed driven sleeve (3) during drill feed. The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle.

  • Page 56: Inspection And Maintenance Dh34Bv | Dh40Bv

    Inspection and maintenance DH34BV | DH40BV The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions. Img.6-5: Maintenance positions Interval Where? What?
  • Page 57 Interval Where? What? Any unusual rattling noises can be eliminated by regreasing. The sleeve (1) moves downwards or upwards with the toothed spindle (2) in the fixed driven sleeve (3) during drill feed. The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle.

  • Page 58: Ersatzteile - Spare Parts

    Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no. ...

  • Page 59: Dh24Bv - Bohrkopf - Drilling Head

    DH24BV - Bohrkopf - Drilling head Abb.7-1: Bohrkopf DH24BV - Drilling head DH24BV DH24BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 60: Dh24Bv - Säule Und Bohrtisch - Column And Drilling Table

    DH24BV - Säule und Bohrtisch - Column and drilling table 71-1 83-1 11-1 15-1 15-1 78-1 10-2 10-1 Abb.7-2: Säule und Bohrtisch DH24BV - Column and drilling table DH24BV DE | EN DH24BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 61: Dh24Bv - Antrieb - Drive - Version 1.0

    DH24BV - Antrieb - Drive - Version 1.0 29-1 95-2 95-1 30-2 30-3 30-1 29-1 Abb.7-3: Antrieb DH24BV - Drive DH24BV DH24BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 62: Dh24Bv - Antrieb - Drive - Version 1.1

    DH24BV - Antrieb - Drive - Version 1.1 29-1 95-2 95-1 30-2 30-3 30-1 29-1 Abb.7-4: Antrieb DH24BV - Drive DH24BV DE | EN DH24BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 63: Dh24Bv - Antrieb - Drive - Version 1.2

    DH24BV - Antrieb - Drive - Version 1.2 29-1 95-2 95-1 30-2 30-3 30-1 29-1 Abb.7-5: Antrieb DH24BV - Drive DH24BV DH24BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 64: Dh24Bv - Maschinenschilder - Machine Labels

    DH24BV - Maschinenschilder - Machine labels Abb.7-6: Maschinenschilder - Machine labels DE | EN DH24BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 65: Dh24Bv - Ersatzteilliste - Spare Parts List

    7.9.1 DH24BV - Ersatzteilliste - Spare parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Abb. Size Item no. Standfuss Base 030202411 Bohrsäule Column 030202412 Zahnstange Toothed rack 030202413 Zahnrad Toothed wheel 030202414 Antriebsschnecke Drive screw 030202415 Distanzscheibe Spacer Spindel Spindle 030202417 Flachriemen...
  • Page 66 42-1 Scheibe Washer 42-4 Buchse Bushing Distanzring Spacer ring Kugellager Ball bearing 6005 0406005R Sicherungsring Circlip DIN472 47x1.6 042SR47W Innensechskantschraube Socket head screw M4x10 Abdeckplatte Covering plate Innensechskantschraube Socket head screw M6x30 48-1 Innensechskantschraube Socket head screw Halterung Bohrfutterschutz Fixing drill chuck proetection 0302024149CPL Griffschraube Knurled screw...
  • Page 67 Distanzhülse Spacer 0302024183 83-1 Innensechskant - Stiftschraube Threaded pin M6x6 Paßfeder 8x8x18 042P8820 Drucktaster Ein Bush button On 230V 5A 0302024185 85-1 Betriebskontrolleuchte Operating control light 046690349 Drucktaster Aus Bush button Off 230V 5A 0302024186 250V 24V/12A Schalter Drehrichtung Switch for direction of rotation 0460009 50Hz Schalter Licht...
  • Page 68 Deckel Cover 03020420181 Handrad Handle 03020420182 Hebel Lever 03020420183 Drehzahlanzeige Rotation speed indicator Drehzahlsensor Rotation speed sensor Mitnehmer Actuator Passfeder Fitiing key DIN 6885-8x7x70 Gehäuse Housing Motor Motor 03020420189 Sicherungsgehäuse Fuse housing Sicherung Fuse Sicherung Fuse Lüfterrad Fan wheel Motordeckel Motor cover 03020420189FWC Druckplatte...
  • Page 69 Schild Drehzahlverstellung Spped adjustment lable Schild Sicherheit Safety lable Schild Werkzeugaustreiber Tool drift lable Schild Sicherheit Safety lable DH24BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...
  • Page 70 DE | EN DH24BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 71: Dh28Bv - Bohrkopf - Drilling Head

    7.10 DH28BV - Bohrkopf - Drilling head Abb.7-7: Bohrkopf DH28BV - Drilling head DH28BV DH28BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 72: Dh28Bv - Säule Und Bohrtisch - Column And Drilling Table

    7.11 DH28BV - Säule und Bohrtisch - Column and drilling table 71-1 81-1 20-1 75-1 99-1 100-1 10-2 10-1 Abb.7-8: Säule und Bohrtisch DH28BV - Column and drilling table DH28BV DE | EN DH28BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 73: Dh28Bv - Antrieb - Drive - Version 1.0

    7.12 DH28BV - Antrieb - Drive - Version 1.0 Abb.7-9: Antrieb DH28BV -Drive DH28BV DH28BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 74: Dh28Bv - Antrieb - Drive - Version 1.1

    7.13 DH28BV - Antrieb - Drive - Version 1.1 36-3 36-4 36-5 29-1 36-1 Abb.7-10: Antrieb DH28BV -Drive DH28BV DE | EN DH28BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 75: Dh28Bv - Antrieb - Drive - Version 1.2

    7.14 DH28BV - Antrieb - Drive - Version 1.2 36-4 36-5 36-3 29-1 36-1 Abb.7-11: Antrieb DH28BV -Drive DH28BV DH28BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 76: Dh28Bv - Maschinenschilder - Machine Labels

    7.15 DH28BV - Maschinenschilder - Machine labels Abb.7-12: Maschinenschilder - Machine labels DE | EN DH28BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 77: Dh28Bv - Ersatzteilliste - Spare Parts List

    7.15.1 DH28BV - Ersatzteilliste - Spare parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Abb. Size Item no. Standfuss Base 030202411 Bohrsäule Column 030202412 Zahnstange Toothed rack 030202413 Zahnrad Toothed wheel 030202414 Antriebsschnecke Drive screw 030202415 Distanzscheibe Spacer Spindel Spindle 030202417 Flachriemen...
  • Page 78 Motorplatte Engine plate o. Abb. 0302024141 42-1 Scheibe Washer 42-4 Buchse Bushing Distanzring Spacer ring Kugellager Ball bearing 6005 0406005R Sicherungsring Circlip DIN472 47x1.6 042SR47W Innensechskantschraube Socket head screw M4x10 Abdeckplatte Covering plate Innensechskantschraube Socket head screw M6x30 48-1 Innensechskantschraube Socket head screw Halterung Bohrfutterschutz Fixing drill chuck proetection...
  • Page 79 Öler Pressure Oil Cup Distanzhülse Spacer 0302024183 83-1 Innensechskant - Stiftschraube Threaded pin M6x6 Paßfeder 8x8x18 042P8820 Drucktaster Ein Bush button On 230V 5A 0302024185 85-1 Betriebskontrolleuchte Operating control light 046690349 Drucktaster Aus Bush button Off 230V 5A 0302024186 250V 24V/12A Schalter Drehrichtung Switch for direction of rotation 0460009...
  • Page 80 Passfeder Fitiing key DIN 6885-4x4x12 042P4412 Deckel Cover 03020420181 Handrad Handle 03020420182 Hebel Lever 03020420183 Drehzahlanzeige Rotation speed indicator Drehzahlsensor Rotation speed sensor Mitnehmer Actuator Passfeder Fitiing key DIN 6885-8x7x70 Gehäuse Housing Motor Motor 03020420189 Sicherungsgehäuse Fuse housing Sicherung Fuse Sicherung Fuse Lüfterrad...
  • Page 81 Schild Motor Motor lable Schild Drehzahlverstellung Spped adjustment lable Schild Sicherheit Safety lable Schild Werkzeugaustreiber Tool drift lable Schild Sicherheit Safety lable DH28BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...
  • Page 82 DE | EN DH28BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 83: Dh34Bv | Dh40Bv - Bohrkopf - Drilling Head

    7.16 DH34BV | DH40BV - Bohrkopf - Drilling head Abb.7-13: Bohrkopf - Drilling head DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 84: Dh34Bv | Dh40Bv - Bohrkopf - Drilling Head

    7.17 DH34BV | DH40BV - Bohrkopf - Drilling head Abb.7-14: Bohrkopf - Drilling head DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 85: Dh34Bv - Bohrkopf - Drilling Head - Version 1.0

    7.17.1 DH34BV - Bohrkopf - Drilling head - Version 1.0 Abb.7-15: Bohrkopf - Drilling head DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 86: Dh34Bv - Bohrkopf - Drilling Head - Version 1.1

    7.17.2 DH34BV - Bohrkopf - Drilling head - Version 1.1 Abb.7-16: Bohrkopf - Drilling head DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 87: Dh40Bv - Bohrkopf - Drilling Head - Version 1.0

    7.17.3 DH40BV - Bohrkopf - Drilling head - Version 1.0 Abb.7-17: Bohrkopf - Drilling head DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 88: Dh40Bv - Bohrkopf - Drilling Head - Version 1.1

    7.17.4 DH40BV - Bohrkopf - Drilling head - Version 1.1 Abb.7-18: Bohrkopf - Drilling head DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 89: Dh34Bv | Dh40Bv - Bohrkopf - Drilling Head - 4 Of 5

    7.17.5 DH34BV | DH40BV - Bohrkopf - Drilling head - 4 of 5 Abb.7-19: Bohrkopf - Drilling head DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 90: Dh34Bv | Dh40Bv - Bohrkopf - Drilling Head - 5 Of 5

    7.17.6 DH34BV | DH40BV - Bohrkopf - Drilling head - 5 of 5 Abb.7-20: Bohrkopf - Drilling head DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 91: Dh34Bv | Dh40Bv - Bohrsäule - Drilling Column

    7.17.7 DH34BV | DH40BV - Bohrsäule - Drilling column Abb.7-21: Bohrsäule - Drilling column DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 92: Dh34Bv | Dh40Bv - Bohrfutterschutz - Drilling Chuck Protection

    7.17.8 DH34BV | DH40BV - Bohrfutterschutz - Drilling chuck protection Abb.7-22: Bohrfutterschutz - Drilling chuck protection DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 93: Dh34Bv | Dh40Bv - Maschinenschilder - Machine Labels

    7.18 DH34BV | DH40BV - Maschinenschilder - Machine labels Abb.7-23: Maschinenschilder - Machine labels DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 94: Dh34Bv | Dh40Bv - Ersatzteilliste - Spare Parts List

    7.18.1 DH34BV | DH40BV - Ersatzteilliste - Spare parts list Ersatzteilliste - Spare part list - DH34BV | DH40BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Gehäuse Housing DH34BV Gehäuse Housing DH40BV Platte Plate Lagerbock Bearing block 0302044003 Axiallager Thrust bearing 51200...
  • Page 95 Kugellager Ball bearing 6008-2RZ 0406008R Abstandring Spacer ring 0302044041 O-Ring O-Ring DIN 3771 - 67 x 5,3 042SR67W Tiefenmesser Depth indicator 0302033321 Abdeckung Cover 0302130350 Innensechskantschraube Socket head screw GB 70-85 - M3 x 12 Innensechskantschraube Socket head screw GB 70-85 - M5 x 12 Scheibe Washer DIN 125 - A 5,3...
  • Page 96 Frontlabel Front label DH40BV 0302045085 NOT-Halt-Schalter Emergency stop button 0460058 Ein-Aus-Taster On- Off switch 03338120S1.3 Lichtschalter Light switch 0302033393 Funktionsschalter Function switch 0460008 Drehzahlanzeige Rotation speed indicator 03338120P1.3 Abdeckung Cover 0302033357 Innensechskantschraube Socket head screw GB 70-85 - M6 x 12 Scheibe Washer DIN 125 - A 6,4...
  • Page 97 Halterung Fixture 0302024149CPL Mikroschalter Microswitch 030031712018V2 Platte Plate Alu- Profil Aluminium profile Bohrfutterschutz Drill chuck protection 03334403170 Schraube Screw GB819-85/M5x8 Klemmkasten Clamping box 03020440MCB Motorhalteplatte Motor mountin plate 03020440MHP Verstelleinheit Baujahr ab 07.2013 - Adjusting unit, year of production from 07.2013 Klemmbuchse Clamping bushing 03020440140...
  • Page 98 Klemmhebel Clamping lever HY8310.12-2 DH34BV/DH40BV alt/ Bohrtisch Drilling table 03020333138CPL Bohrtisch Drilling table DH40BV neu /new 03020450206 Sechskantmutter Hexagon nut GB 6170-86 - M12 Ringschraube Ring bolt AS 2317 - M12 Schmiernippel Lubrication cup 0340105 Schmiernippel Lubrication cup Welle Shaft Gewindestift Grub screw GB 77-85 - M8 x 12...
  • Page 99 Schild Motor Motor lable DH34BV Schild Motor Motor lable DH40BV Schild Drehzahlverstellung Spped adjustment lable DH34BV Schild Drehzahlverstellung Spped adjustment lable DH40BV Schild Sicherheit Safety lable Schild Werkzeugaustreiber Tool drift lable Schild Sicherheit Safety lable DH34BV | DH40BV DE | EN Version 1.1.3 - 2020-07-23 Originalbetriebsanleitung...

  • Page 100: Schaltplan - Wiring Diagram - Dh24Bv , Dh28Bv

    7.19 Schaltplan - Wiring diagram - DH24BV , DH28BV Img.7-24: Schaltplan - Wiring diagram DH24BV, DH28BV DE | EN DH 24 BV | DH 28 BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 101: Ersatzteilliste Elektrische Bauteile - Spare Parts Electrical Components

    7.19.1 Ersatzteilliste elektrische Bauteile - Spare parts electrical components DH24BV - DH28BV - Ersatzteilliste elektrische Bauteile - Spare parts electrical components Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Hauptschalter Main switch 030204201S0 Antriebsmotor Drive motor 030204201M1 Drehrichtung/ Change-over switch 030204201S1 Geschwindigkeitsschalter...

  • Page 102: Schaltplan - Wiring Diagram - Dh34Bv | Dh40Bv

    7.20 Schaltplan - Wiring diagram - DH34BV | DH40BV Abb.7-25: Schaltplan - Wiring diagram DE | EN DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.3 - 2020-07-23...

  • Page 103: Ersatzteilliste Elektrische Bauteile - Spare Parts Electrical Components

    7.20.1 Ersatzteilliste elektrische Bauteile - Spare parts electrical components DH34BV - DH40BV - elektrische Bauteile - electrical components Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Hauptschalter Main switch 030204401S0 Antriebsmotor Drive motor 030204401M1 Drehrichtung/Geschwindigkeitsschalter Change-over switch 030204401S1 Drehzahlsensor Rotation speed sensor 030204401B3 Netzteil...

  • Page 104: Malfunctions

    Malfunctions Cause/ Malfunction Solution possible effects Motor is hot • Wrong electrical connection of 400 • V machines Noise during work. • Spindle is too little lubricated • Lubricate spindle (only possible • Tool is blunt or wrongly clamped when disassembled) •...
  • Page 105 Cause/ Malfunction Solution possible effects The drilling spindle cannot be • Integrated drill drift is in the position • Pull out integrated drill drift moved downwards. for ejecting • Release drill depth adjustment • Drill depth adjustment no released (only DH 28 BV, DH 34 BV) It is not possible to eject the •...

  • Page 106: Appendix 9.1 Copyright

    Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation...

  • Page 107: Liability Claims For Defects / Warranty

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 108: Storage

    Example: not stackable - do not stack further packing cases on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored  for more than three months or are stored under different environmental conditions than those specified here .

  • Page 109: Disposing Of The Old Device

    9.6.2 Disposing of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way. Please note that the electrical devices comprise a variety of reusable materials as well as envi- ronmentally hazardous components.

  • Page 110: Product Follow-Up

     experiences with the bench drill and upright drill, which could be important for other users  Recurring failures  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix...
  • Page 111 EC - Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product Product designation: Drilling machine Type designation:...
  • Page 112 Index Safety devices ............13 Safety instructions ..........7 Accident report ............. 17 Service Hotline ............58 Assembly ............28 Specialist dealer ...........51 Speed change .......... 36 Change information ..........106 Storage ..............28 Classification of hazards ........7 Control and indicating elements Table cutting speeds ..........47 DH24BV ............
  • Page 113 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Bohrmaschinen: OPTIdrill B 24 H HV • ◦ OPTIdrill B 24 H HV Ersatzteile ◦ OPTIdrill B 24 H HV Zubehör OPTIdrill B 28 H HV • ◦ OPTIdrill B 28 H HV Ersatzteile ◦...

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