Related Manuals for Optimum OPTIdrill DQ 25
Summary of Contents for Optimum OPTIdrill DQ 25
- Page 1 Operating Manual Version 1.0.1 Drilling machine Part no. 3191047 Part no. 3191049 DQ32 DQ25...
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Page 2: Table Of Contents
Table of contents Safety Rating plates..............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards ........................ 6 1.2.2 Other pictograms..........................6 Intended use ..............................7 Reasonably foreseeable misuses........................ 7 1.4.1 Avoiding misuse ..........................8 Possible dangers posed by the drilling machine..................8 Qualification .............................. - Page 3 4.7.2 DQ32 spindle speeds ........................28 Before starting work ..........................29 During work ............................... 29 4.10 Spindle sleeve feed ........................... 29 4.11 Disassembly, assembly of drill chucks and drill bits .................. 29 4.11.1 Fitting the drill chuck ........................30 4.12 Cooling ..............................
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the drilling machine. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt email: info@optimum-maschinen.de Rating plates DE Säulenbohrmaschine... -
Page 6: Safety Instructions (Warning Notes)
Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Symbol Alarm expression Definition / consequence... -
Page 7: Intended Use
If the drilling machine is used in any way other than described above, modified without authori- zation of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use. -
Page 8: Avoiding Misuse
Operators must be qualified. 1.4.1 Avoiding misuse Use of suitable cutting tools. Adapting the speed setting and feed to the material and workpiece. Clamp workpieces firmly and free of vibration. ATTENTION! The workpiece is always to be fixed by a machine vice, jaw chuck or by another appropriate clamping tool such as for the clamping claws. -
Page 9: Qualification
be duly qualified and strictly follow these operating instructions. In the event of improper use there may be a risk to personnel, there may be a risk to the machine and other material values, the correct function of the drilling machine may be affected. Always disconnect the drilling machine when cleaning or maintenance work is being carried out. -
Page 10: Safety Measures During Operation
Safety measures during operation CAUTION! Danger due to inhaling dust and mist that is hazardous to health. Dependent on the material which need to be processed and the used auxiliaries dusts and mist may be caused which might impair you health. Ensure that the harmful dust and mist generated are safely sucked off at the point of origin and routed away from the working area or filtered. -
Page 11: Safety Check
Wear safety shoes when you assemble, disassemble or transport heavy components. Use ear protection if the noise level (emission) in the workplace exceeds 80 dB (A). Before starting work make sure that the required personal protective equipment is available at the work place. -
Page 12: Emergency Stop Switch
1.12 Emergency stop switch CAUTION! The drilling spindle keeps turning for a short time even after actuating the emergency stop switch depending on the preset speed. 1.12.1 Drilling table Seats for T-slots are attached to the clamping table. WARNING! Risk of injury due to workpieces flying off at high speed. Securely fix the workpiece on the drilling table. -
Page 13: Safety During Operation
1.15 Safety during operation We provide information about the specific dangers when working with and on the drilling machine in the descriptions for these types of work. WARNING! Before activating the drilling machine, double-check that make sure that there are no dangers generated for persons, not cause damage to equipment. -
Page 14: Inspection Deadlines
The operator of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition, namely, by a qualified electrician or under the supervision and direction of a qualified electrician, prior to initial commissioning and after modifications or repairs, prior to recommissioning ... - Page 15 Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. DQ 25 DQ 32 Electrical connection 400V~50 Hz (~60Hz) 400V~50 Hz (~60Hz) Spindle drive motor power 750 W 1.1 kW Drilling capacity in steel (ST60 - E335) [ mm ] Ø...
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Page 16: Technical Specification Emissions
Emissions CAUTION! Depending on the overall noise exposure and the basic threshold values, machine operators must wear appropriate hearing protection. We generally recommend the use of noise and ear protection. The A-weighted sound pressure level L is 73 to 75 dB. The A-weighted sound power level L is 98 to 102 dB. -
Page 17: Dimensions Dq25
Dimensions DQ25 181,5 Ø Schwerpunkt / Centre of gravity Technical specification DQ25 | DQ32 Version 1.0.1 - 2021-01-28 Translation of original instruction... -
Page 18: Dimensions Dq32
Dimensions DQ32 Schwerpunkt / Centre of gravity DQ25 | DQ32 Technical specification Translation of original instruction Version 1.0.1 - 2021-01-28... -
Page 19: Delivery, Internal Transport And Commissioning
Delivery, internal transport and commissioning CAUTION! Injuries caused by parts falling over or off a forklift, pallet truck or transport vehicle. Only use means of transport that can carry the total weight and are suitable for it. Notes on transport, installation and commissioning Improper transport of individual devices, unsecured devices stacked on top of each other or next to each other in packed or already unpacked condition is accident-prone and can cause damage or malfunctions for which we do not grant any liability or guarantee. -
Page 20: Assembly
Assembly WARNING! Danger of crushing when assembling and installing the machine components. The drilling machine must be installed by at least 2 people, because various elements and individual parts have to be sustained and joined during assembly. INFORMATION The following description of the assembly refers to the DDQ32 drilling machine. It was chosen for the description of the following work because of its similarity to the DQ25 drill. - Page 21 Fitting the drill head Place the drill head on the column and turn it until it is aligned with the base. Immobilise the drill head with the two screws in the drill head over the Drill head toothed rack. Lever ...
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Page 22: Installation Requirements
3. Screw the hexagon socket screw with the locking washer into the aluminium profile. Hexagon socket screw WARNING! Locking washer Make sure that the hexagon socket screw and the locking washer are mounted tightly screwed. Otherwise the aluminium profile would slide out of the fixture when the setting screw is screwed off. -
Page 23: 3.5.1 Foundation And Ground
3.5.1 Foundation and ground Check the substructure. The substructure must provide adequate load capacity. The substructure must be prepared in such a way as to ensure that, if any lubricant is used, it cannot penetrate the floor. 3.5.2 Fixing In order to provide for the necessary stability of the drilling machine, connect the machine with its foot to the substructure. -
Page 24: First Commissioning
OPTIMUM. Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTIMUM or of the manufacturer of the clamping devices. WARNING! There is a danger to persons and equipment, if the first commissioning of the drilling machine is carried out by inexperienced personnel. -
Page 25: Operation
Operation Control and indicating elements Img.4-1: Control and indicating elements Item Designation Pos. Designation Push button "Off" Push button "On" Emergency-stop switch Direction of rotation switch ( DQ32 only ) Turn table clamping lever Scale of drill depth stop Drill chuck protection Protective cover of V-belt housing Handle for V-belt tension Lever for spindle sleeve feed... -
Page 26: Control Panel
Control panel Push button ON The push button "ON" switches on the rotation of the drilling spindle. Push button Off The "push button OFF“ switches the rotation of the drilling spindle off. Direction of rotation selector switch Switches the direction of rotation of the drilling spindle ( DQ 32 only ). Switching the machine on INFORMATION As long as the drill chuck guard and the V-belt cover are not closed, the machine cannot be... -
Page 27: Speed Variation
The drilling table can be inclined to the right or to the left. Fixing screw Loosen the fastening screw. Pull out the set screw. Scale Threaded pin Img.4-3: Fixing screw Set the desired angle using the scale. ... -
Page 28: Dq25 Spindle Speeds
Loosen clamping screw (3) on both sides. Release the V-belt tension with the lever (5). Set the V-belts (4) to the desired position of the V-belt pulleys. 4.7.1 DQ25 spindle speeds drill ® Item No. DQ 25 4.7.2 DQ32 spindle speeds drill... -
Page 29: Before Starting Work
Before starting work WARNING! For drilling jobs, it is necessary to clamp the workpiece firmly to prevent the bit catching on the pieces. A machine vice or clamping claws is a suitable clamping device. Before starting work, select the desired speed. It is depending on the used drilling diameter and on the material. -
Page 30: 4.11.1 Fitting The Drill Chuck
Disconnect the machine from the electrical supply. Pull out the mains plug. Turn the drilling spindle until the openings of the sleeve and of the drilling spindle are superimposed. Hold the tool with your hand. Loosen the tool with the help of a drill drift (15). -
Page 31: Determining The Cutting Speed And The Speed
Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended Material to be processed cutting speed Drill bit diameter d in mm Vc in m/min 2...3 >3...6 >6...12 >12...25 >25...50 Unalloyed construction steels 30 - 35 0.05... - Page 32 Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790 1062 1327 1592...
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Page 33: Examples To Calculatory Determine The Required Speed For Your Drilling Machine
Drill bit Ø Speed n in rpm in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 5.2.1 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit. -
Page 34: Maintenance
Maintenance In this chapter you will find important information about Inspection, Maintenance and Repair. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the machine and ... -
Page 35: Inspection And Maintenance
WARNING! Before starting the machine you must be sure that no dangers generated for persons, the machine is not damaged. Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. - Page 36 Interval Where? What? How? Check whether the V-belts have become porous and worn. V-belt Every 6 months Img.6-1: V-belt housing CAUTION ! Parts may fly off at high speed. When disassembling the spring housing, please make sure that the machine is only maintained and prepared by qualified staff.
- Page 37 Interval Where? What? How? Lubricate the drill column regularly with commercial oil, machine oil, engine oil. Lubricate the toothed rod regularly with commercial grease (e.g. friction bearing grease). Every month Lubricate all oiler cups (height adjustment drilling table) with machine oil, do not use grease guns or the like.
- Page 38 Interval Where? What? How? Any unusual rattling noises can be eliminated by regreasing. The sleeve (1) moves downwards or upwards with the toothed spindle (2) in the fixed driven sleeve (3) during drill feed. The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle.
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Page 39: Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 40: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 41: Ersatzteilzeichnungen - Spare Part Drawings
Ersatzteilzeichnungen - Spare part drawings DQ25 Bohrkopf - Drill head DQ25 Img.7-1: Bohrkopf DQ25 - Drill head DQ25 DQ25 | DQ32 DE | EN Version 1.0.1 - 2021-01-28 Originalbetriebsanleitung... - Page 42 DQ25 - Bohrkopf - Drill head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Pos. 1 Deckel DQ25 Cover DQ25 0300323101D Pos. 1-1 Unterteil DQ25 Base part DQ25 0300323101U Pos. 2 Rändelschraube DQ25 Knurled screw DQ25 03003171208 Pos. 10 Mitnehmer DQ25 Driving pin DQ25 0300323110...
- Page 43 DQ25 Säule - Column DQ25 DQ25 - Säule - Column Menge Grösse Artikelnummer Menge Grösse Artikelnummer Pos. Bezeichnung Designation Pos. Bezeichnung Designation Qty. Size Item no. Qty. Size Item no. Sechskantschr Hexagon head Führung DQ25 Guide DQ25 03191047201 M12x25 aube DQ25 screw DQ25 Träger DQ25 Support DQ25...
- Page 44 DQ32 Bohrkopf - Drill head DQ32 161-1 161-2 72-3 72-1 72-2 Img.7-2: Bohrkopf DQ 32 - Drill head DQ32 DQ32 - Bohrkopf - Drill head Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Pos. 1 Keilriemen Spindel DQ32 V-belt spindle DQ32 13 x 750 039V13750 Pos.
- Page 45 Pos. 8 Mutter DQ32 Nut DQ32 0300333308 Pos. 9 Zahnscheibe DQ32 Serrated disc DQ32 0300333309 Pos. 10 Unterlegscheibe DQ32 Washer DQ32 Pos. 11 Kugellager DQ32 Ball bearing DQ32 6204.2R 0406204R Pos. 13 Riemengehäuse DQ32 Belt housing DQ32 0300333313D Pos. 13 Riemengehäuse DQ32 Belt housing DQ32 0300333313U...
- Page 46 DQ32 Säule - Column DQ32 Img.7-3: Säule DQ32 - Column DQ32 DQ32 - Säule - Column Menge Grösse Art. Nr. Menge Grösse Art. Nr. Pos. Bezeichnung Designation Pos. Bezeichnung Designation Qty. Size Item no. Qty. Size Item no. Klemmhebel Clamping lever Säule DQ32 Column DQ32 03191049201...
- Page 47 DQ25 / DQ32 - Bohrfutterschutz - Drill chuck protection DQ25 / DQ32 DQ25 / DQ32 - Bohrfutterschutz - Drill chuck protection Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Pos. 1 Innensechskantschraube DQ25/DQ32 Socket head screw DQ25/DQ32 GB 70-85 - M6 x 10 Pos.
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Page 48: Dq25 / Dq32 Schaltplan - Wiring Diagram Dq25 / Dq32
DQ25 / DQ32 Schaltplan - Wiring diagram DQ25 / DQ32 Img.7-4: Schaltplan DQ25 / DQ32- Wiring diagram DQ25 / DQ32 DE | EN DQ25 | DQ32 Originalbetriebsanleitung Version 1.0.1 - 2021-01-28... -
Page 49: Malfunctions
Malfunctions Cause/ Malfunction Solution possible effects Noise during work. • Spindle runs dry. • Grease spindle • Tool blunt or incorrectly clamped. • Use new tool and check tension (fixed setting of the bit, drill chuck and taper mandrel) •... -
Page 50: Appendix 9.1 Copyright
Besides the legal liability claims for defects of the customer towards the seller, the manufac- turer of the product, OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or were promised as part of a single contractual provision. -
Page 51: Storage
- Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. These services neither delay nor interrupt the warranty period. -
Page 52: Decommissioning
9.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. Unplug the power cord. Cut the connection cable. Remove all operating materials from the used device which are harmful to the envi- ronment. -
Page 53: 9.5.4 Disposal Of Electrical And Electronic Components
Modified settings Any experiences with the geared drill which might be important for other users Recurring malfunctions Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix DQ25 | DQ32 Version 1.0.1 - 2021-01-28... - Page 54 EC Declaration of Conformity according to Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D96103 Hallstadt hereby declares that the following product Product designation: Drilling machine Type designation: DQ 25 | DQ32 fulfills all the relevant provisions of the directive specified above and the additionally applied directives (in the following) - including the changes which applied at the time of the declaration.
- Page 55 Index Accident report ............13 Classification of hazards .........6 Control and indicating elements ......25 Control panel ............26 Copyright ..............50 Customer service ..........39 Customer service technician .........39 Dimensions DQ25 ...............17 DQ32 ...............18 Disposal ..............53 EC - declaration of conformity ......54 Electronics ............13 First commissioning ..........24 Inspection .............35 Maintenance ...........34...
- Page 56 DQ25 | DQ32 Translation of original instruction Version 1.0.1 - 2021-01-28...