Optimum OptiDrill DH45V Operating Manual
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Optimum OptiDrill DH45V Operating Manual

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OPTIMUM
®
M A S C H I N E N - G E R M A N Y
Operating Manual
Version 1.0.2
Geared drill
Part no. 3034260
GB

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Summary of Contents for Optimum OptiDrill DH45V

  • Page 1 OPTIMUM ® M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.2 Geared drill Part no. 3034260...

  • Page 2: Table Of Contents

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Inhaltsverzeichnis Safety Type plate ..............................5 Safety instructions (warning notes)........................ 6 1.2.1 Classification of hazards ........................6 1.2.2 Other pictograms..........................6 Intended use ..............................
  • Page 3 OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.3.1 Drilling depth / tapping depth ......................33 Switching the machine on ..........................34 Switching off the machine ..........................34 Speed ................................34 Spindle sleeve feed ............................34 1.7.1...
  • Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.

  • Page 5: Safety

    Always keep this documentation close to the geared drill. Type plate INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Email: info@optimum-maschinen.de Safety DH45V Version 1.0.2 dated 2018-03-02...

  • Page 6: Safety Instructions (Warning Notes)

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.

  • Page 7: Intended Use

    If the geared drill is used in any way other than described above, modified without authoriza- tion of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use.

  • Page 8: Reasonably Foreseeable Misuse

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Reasonably foreseeable misuse Any use other than that specified under "Intended use" or any use beyond that described will be deemed non-intended use and is not permissible.

  • Page 9: Possible Dangers Caused By The Geared Drill

    OPTIMUM ® M A S C H I N E N - G E R M A N Y  if there is too much pressure, the drill will wear quickly and may even break or jam in the borehole. If the drill jams, immediately stop the main motor by pressing the emergency stop button, ...
  • Page 10 OPTIMUM ® M A S C H I N E N - G E R M A N Y If the geared drill is used and maintained by personnel who are not duly qualified, there may be a risk resulting from incorrect or unsuitable maintenance of the geared drill.

  • Page 11: Qualification Of Personnel

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Qualification of personnel 1.6.1 Target group This manual is addressed to the operating companies,  the operators,  the maintenance personnel.

  • Page 12: User Positions

    OPTIMUM ® M A S C H I N E N - G E R M A N Y instruct the personnel in regular intervals (at least once a year) on  - all safety regulations relevant to the machine, - its operation and - generally accepted engineering standards.

  • Page 13: Safety Devices

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Safety devices Use the geared drill only with properly functioning safety devices. Stop the geared drill immediately, if a safety device fails or is faulty or becomes ineffective.

  • Page 14: Emergency Stop Button

    OPTIMUM ® M A S C H I N E N - G E R M A N Y General check Equipment Check Signs, Installed and legible Markers Date: Checked by (signature): Functional check Equipment Check Emergency stop button After the emergency stop button is pressed, the drilling machine must switch off.

  • Page 15: Personal Protective Equipment

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.12 Personal protective equipment For some works you need personnel protective equipment as protective equipment. These are Safety helmet,  protective glasses or face guard, ...

  • Page 16: 1.14.1 Disconnecting And Securing The Geared Drill

    Check if they are working properly! 1.16 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 17: Inspection Deadlines

    OPTIMUM ® M A S C H I N E N - G E R M A N Y The inspection prior to initial commissioning is not required if the operator receives confirma- tion from the manufacturer or installer that the electrical systems and operating equipment com- ply with the accident prevention regulations, see conformity declaration.
  • Page 18 OPTIMUM ® M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. DH45V 400 V / 3 Ph ~50 Hz ( ~ 60Hz )

  • Page 19: Technical Specification Emissions

    OPTIMUM ® M A S C H I N E N - G E R M A N Y DH45V Maximum distance [mm] 1210 spindle - stand Working surface stand [mm] 755 x 480 Length x Width of the working surface ...
  • Page 20 OPTIMUM ® M A S C H I N E N - G E R M A N Y This information about the noise emission should, however, allow the operator of the machine to more easily evaluate the hazards and risks.

  • Page 21: Dimensions

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Dimensions Schwerpunkt / Ceentre of gravity Technical specification DH45V Version 1.0.2 dated 2018-03-02 Translation of the original instructions Page 21...

  • Page 22: Delivery, Internal Transport, Unpacking

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Delivery, internal transport, unpacking INFORMATION The machine is pre assembled. It is delivered in a transport box. After the unpacking and the transportation to the installation site it is necessary to mount and assemble the individual com- ponents of the machine.

  • Page 23: Unpacking

    OPTIMUM ® M A S C H I N E N - G E R M A N Y The machine can be raised with a lift truck or forklift truck underneath the packing case. 1.5 t Unpacking Install the machine close to its final position before unpacking. If the packaging shows signs of having possibly been damaged during transport, take the appropriate precautions to prevent the machine being damaged when unpacking.

  • Page 24: Installation Requirements

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Installation requirements Organise the working area around the machine according to the local safety regulations. The work area for operation, maintenance and repair must not be restrictive.

  • Page 25: Assembly Drawing

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 3.6.1 Assembly drawing Lubrication With the first lubrication and greasing your new machine, oil in the gear and the coolant system is filled. Once these opera- tions have been carried out, the machine can be started up.

  • Page 26: Gear

    Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTI- MUM or of the manufacturer of the clamping devices.

  • Page 27: Connecting The Optional Foot Switch

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 3.8.1 Connecting the optional foot switch Floating contact for thread cutting. The foot switch is used for reversing the direction of rotation for tapping, and can also be used to switch off the automatic spindle feed.
  • Page 28 OPTIMUM ® M A S C H I N E N - G E R M A N Y ATTENTION! Ensure that all 3 phases (L1, L2, L3) and the ground wire are connected correctly. The neutral conductor (N) of its power supply is not connected.

  • Page 29: Regulated Drives In Connection With Residual Current Devices

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 0.0.1 Regulated drives in connection with residual current devices Speed-controlled drives are one of the standard equipment in machine and plant construction and perform various tasks.

  • Page 30: When The Elcb Triggers

    OPTIMUM ® M A S C H I N E N - G E R M A N Y To avoid an operating fault, you need an AC/DC-sensitive ELCB. Be absolutely sure which leakage current security is necessary for dangerous body currents, as regulated in DIN VDE 0100 part 410, at your mains connection.

  • Page 31: Operation

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Operation Control and indicating elements Img. 1-1: Control and indicating elements Pos. Designation Pos. Designation Display Emergency stop switch Speed │Drill depth │Tapping depth │Piece coun- ...

  • Page 32: Control Panel

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Control panel Pos. Designation Selector switch drilling / tapping Setting the zero point Selector switch drill depth / tapping depth Menu button, piece counter setting LED´s...

  • Page 33: Tapping / Drilling Mode

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Tapping / drilling mode Push button tapping / drilling mode In the tapping mode the engine automatically starts up according to a predefined path over the drilling depth display and automatically changes the turning direction as soon as the predefined depth had been achieved.

  • Page 34: Switching The Machine On

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Switching the machine on INFORMATION The machine cannot be started, if the drill chuck guard is not closed and the locking pin of integrated drill drift is in drifting position.

  • Page 35: Automatic Spindle Sleeve Feed

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 1.7.2 Automatic spindle sleeve feed INFORMATION The spindle sleeve feed only works if the direction of rotation is correct. The feed is activated by pressing the push buttons in the spindle sleeve lever. The feed is per- formed by an electromagnetic coupling.

  • Page 36: Coolant System

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Locking pin 1.8.3 Fitting the drill chuck The drill chuck or the tool is secured in the drill spindle against turning over by means of a form- locking connection (driver).

  • Page 37: Determining The Cutting Speed And The Speed

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended cutting speed...
  • Page 38 OPTIMUM ® M A S C H I N E N - G E R M A N Y Drill bit Speed n in rpm Ø in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146...

  • Page 39: Examples To Calculatory Determine The Required Speed For Your Drilling Machine

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Drill bit Speed n in rpm Ø in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0...

  • Page 40: Maintenance

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection,  Maintenance and  Repair.  ATTENTION! Properly performed regular maintenance is an essential prerequisite for ...

  • Page 41: Inspection And Maintenance

    OPTIMUM ® M A S C H I N E N - G E R M A N Y WARNING! Before starting the machine you must be sure that  no dangers generated for persons,  the machine is not damaged.
  • Page 42 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval Where? What? How?  For oil change use an appropriate collecting tray of sufficient capacity.  Remove the filler hole plug.
  • Page 43 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval Where? What? How? The chip filter prevents the reflux of chips in the coolant tank. Clean the chip filter regularly. Impurities in the cooling lubricant cause blockages and reducing the life of the cooling lubricant pump.
  • Page 44 OPTIMUM ® M A S C H I N E N - G E R M A N Y Interval Where? What? How? The transmission can be subjected to a visual inspection rela- tively easily. For this purpose, the gear head does not have to be disassembled, or largely disassembled.

  • Page 45: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
  • Page 46 OPTIMUM ® M A S C H I N E N - G E R M A N Y DH45V Maintenance Page 46 Translation of the original instructions Version 1.0.2 dated 2018-03-02...

  • Page 47: Ersatzteile - Spare Parts

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.

  • Page 48: Dh45V

    OPTIMUM ® M A S C H I N E N - G E R M A N Y DH45V 4-1: Getriebe Teil B - Gear part B DE │ GB DH45V Ersatzteile - Spare parts Originalbetriebsanleitung Version 1.0.2 2018-03-02...
  • Page 49 OPTIMUM ® M A S C H I N E N - G E R M A N Y 4-2: Getriebe Teil A - Gear part A Ersatzteile - Spare parts DH45V DE │ GB Version 1.0.2 2018-03-02 Originalbetriebsanleitung...
  • Page 50 4-3: Bohrsäule und Bohrtisch - Drill column and the table DH45V_parts.fm...
  • Page 51 OPTIMUM ® M A S C H I N E N - G E R M A N Y 4-4: Getriebe Teil A - Gear part A Ersatzteile - Spare parts DH45V DE │ GB Version 1.0.2 2018-03-02 Originalbetriebsanleitung...
  • Page 52 4-5: Getriebe Teil B - Gear part B DH45V_parts.fm...
  • Page 53 4-6: Getriebe Teil B - Gear part B...
  • Page 54 OPTIMUM ® M A S C H I N E N - G E R M A N Y 4-7: Getriebe Teil B - Gear part B DE │ GB DH45V Ersatzteile - Spare parts Originalbetriebsanleitung Version 1.0.2 2018-03-02...
  • Page 55 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste - Teil Getriebe Teil A - Spare part list - Gear part A Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no.
  • Page 56 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste - Teil Getriebe Teil B - Spare part list - Gear part B Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no.
  • Page 57 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste - Teil Getriebe Teil B - Spare part list - Gear part B Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no.

  • Page 58: Schaltplan - Wiring Diagram

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram DE │ GB DH45V Ersatzteile - Spare parts Originalbetriebsanleitung Version 1.0.2 2018-03-02...
  • Page 59 OPTIMUM ® M A S C H I N E N - G E R M A N Y Ersatzteilliste Elektrik - Electrical spare parts Menge Grösse Artikelnummer Bezeichnung Description Qty. Size Item no. Hauptschalter Master switch 03034260S1 Bremswiderstand Braking resistor...

  • Page 60: Cooling Lubricants And Tanks

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant.

  • Page 61: Inspection Plan For Water-Mixed Cooling Lubricants

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 4.6.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment...
  • Page 62 OPTIMUM ® M A S C H I N E N - G E R M A N Y Coolant lubricating Page 62 Translation of the original instructions Version 1.0.2 dated 2018-03-02...
  • Page 63 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 64 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut B, Kühlschmiermittel 5 L Gebinde, Artikel Nr. 3601751 Cooling lubricants EG Sicherheitsdatenblatt Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana Soluble Oil B Lubrifiants de refroidis- http://www.optimum-daten.de/ sement data-sheets/EG- Datenblatt_Aquacut-B.pdf oil-compare-list.fm...
  • Page 65 OPTIMUM ® M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects Motor is hot • Wrong electrical connection of 400V • machines Automatic feed does not work.
  • Page 66 OPTIMUM ® M A S C H I N E N - G E R M A N Y Cause/ Malfunction Solution possible effects Drilling spindle sleeve does • Spindle return spring does not work • Check spindle return spring, replace...

  • Page 67: Malfunctions On The Frequency Converter

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Malfunctions on the frequency converter 5.1.1 Sinamics G110M, Operating Instructions, 06/2016, FW V4.7.6, A5E31298649B AG Malfunctions DH45V Version 1.0.2 dated 2018-03-02...
  • Page 68 OPTIMUM ® M A S C H I N E N - G E R M A N Y DH45V Malfunctions Page 68 Translation of the original instructions Version 1.0.2 dated 2018-03-02...

  • Page 69: Appendix 6.1 Copyright

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total.

  • Page 70: Liability Claims/Warranty

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 71: Storage

    Example: not stackable - do not stack further packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here.

  • Page 72: Decommissioning

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 6.6.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons.

  • Page 73: Disposal Of Lubricants And Coolants

    Modified settings  Any experiences with the geared drill which might be important for other users  Recurring malfunctions  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix DH45V Version 1.0.2 dated 2018-03-02...
  • Page 74 M A S C H I N E N - G E R M A N Y EC Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany...
  • Page 75 OPTIMUM ® M A S C H I N E N - G E R M A N Y Index Warning notes ............6 Accident report ............16 Assembly ..............22 Classification of hazards .........6 Control and indicating elements ......31 Control panel ............32 Copyright ...............69...
  • Page 76 OPTIMUM ® M A S C H I N E N - G E R M A N Y DH45V Page 76 Translation of the original instructions Version 1.0.2 dated 2018-03-02...

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