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Optimum OPTidrill DH 24BV Operating Manual
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Optimum OPTidrill DH 24BV Operating Manual

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OPTIMUM
M A S C H I N E N - G E R M A N Y
Operating manual
Version 1.1.0
Drilling machine
Item no. 302 0420
Item no. 302 0430
Item no.
Item no. 302 0440
Item no. 302 0450
GB

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Summary of Contents for Optimum OPTidrill DH 24BV

  • Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 1.1.0 Drilling machine Item no. 302 0420 Item no. 302 0430 Item no. Item no. 302 0440 Item no. 302 0450...
  • Page 2 OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Type plates ...............................6 Safety instructions (warning notes)......................7 1.2.1 Classification of hazards...........................7 1.2.2 Other pictograms ............................8 Intended use .............................9 Reasonably foreseeable misuses......................9...
  • Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y 2.17 Dimensions DH40BV..........................24 2.17.1 Dimensions drilling table DH34BV ǀ DH40BV..................25 Assembly Scope of delivery............................ 26 Transport ..............................26 Transportation to the installation site...................... 26 Installation and assembly ........................
  • Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance DH24BV....................52 Inspection and maintenance DH28BV....................54 Inspection and maintenance DH34BV | DH40BV...................56 Ersatzteile - Spare parts - DH24BV Bohrkopf - Drilling head .........................59 Säule und Bohrtisch - Column and drilling table ..................60...
  • Page 5 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
  • Page 6 OPTIMUM M A S C H I N E N - G E R M A N Y Safety Glossary of symbols  provides further instructions  calls on you to act enumerations  This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions, ...
  • Page 7 M A S C H I N E N - G E R M A N Y INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt Email: info@optimum-maschinen.de...
  • Page 8 OPTIMUM M A S C H I N E N - G E R M A N Y In case of specific dangers, we replace the pictogram with general danger injury to hands, hazardous electri- with a warning of rotating parts.
  • Page 9 If the drilling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH, then the drilling machine is being used improperly.
  • Page 10 OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Risk of injury caused by workpieces flying off. Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the machine vice resp.
  • Page 11 OPTIMUM M A S C H I N E N - G E R M A N Y All additional devices installed by the operator have to be equipped with the prescribed safety devices. This is your responsibility being the operating company! ...
  • Page 12 OPTIMUM M A S C H I N E N - G E R M A N Y Obligations of the operating company train the personnel,  Obligations of the operating instruct the personnel in regular intervals (at least once a year) on ...
  • Page 13 OPTIMUM M A S C H I N E N - G E R M A N Y Safety measures during operation CAUTION! Risk due to inhaling dusts and mist hazardous to health. Dependent on the material which need to be processed and the used auxiliaries dusts and mist may be caused which might impair you health.
  • Page 14 OPTIMUM M A S C H I N E N - G E R M A N Y 1.10 Safety check Check the drilling machine before each start-up or at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function.
  • Page 15 OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Dangerous voltage even if the main switch is switched off. The areas marked by the pictogram might contain live parts, even if the main switch is switched off.
  • Page 16 OPTIMUM M A S C H I N E N - G E R M A N Y Personal protective equipment for special works Protect your face and your eyes: Wear a safety helmet with facial protection when performing works where your face and eyes are exposed to hazards.
  • Page 17 Check if they are working properly! 1.20 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".
  • Page 18 OPTIMUM M A S C H I N E N - G E R M A N Y 1.22 Inspection deadlines Define and document the inspection deadlines for the machine in accordance with the Factory Safety Act and perform an operational risk analysis in accordance with the Work Safety Act.
  • Page 19 OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data for following stated machines.
  • Page 20 OPTIMUM M A S C H I N E N - G E R M A N Y DH 24 BV DH 28 BV DH 34 BV DH 40 BV 2.12.1 Working surface machine foot 280 x 260mm 320 x 320mm 390 x 390mm 2.13...
  • Page 21 OPTIMUM M A S C H I N E N - G E R M A N Y 2.15.1 Dimensions DH24BV Img.2-1: Dimensions DH24BV 2.15.2 Dimensions drilling table DH24BV Img.2-2: Drilling table DH24BV Version 1.1.0 dated 2015-02-10 Original operating instructions...
  • Page 22 OPTIMUM M A S C H I N E N - G E R M A N Y 2.15.3 Dimension DH28BV Img.2-3: Dimension DH28BV 2.15.4 Dimensions drilling table DH28BV Img.2-4: Drilling table DH28BV Seite 22 Original operating instructions Version 1.1.0 vom 2015-02-10...
  • Page 23 OPTIMUM M A S C H I N E N - G E R M A N Y 2.16 Dimensions DH34BV Img.2-5: Dimensions DH34BV  "Dimensions drilling table DH34BV ǀ DH40BV“ on page 25 DH34BV Version 1.1.0 dated 2015-0210 Original operating instructions...
  • Page 24 OPTIMUM M A S C H I N E N - G E R M A N Y 2.17 Dimensions DH40BV A-A ( 1 : 10 ) Schwerpunkt / Centre of gravity Img.2-6: Dimensions DH40BV DH40BV Page 24 Original operating instructions...
  • Page 25 OPTIMUM M A S C H I N E N - G E R M A N Y 2.17.1 Dimensions drilling table DH34BV ǀ DH40BV Img.2-7: Drilling table DH40BV Version 1.1.0 dated 2015-0210 Original operating instructions Page 25...
  • Page 26 OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Scope of delivery When the machine is delivered, check immediately that the machine has not been damaged during transport and that all components are included.
  • Page 27 OPTIMUM M A S C H I N E N - G E R M A N Y  Lift the drilling machine carefully from the pallet of the packaging by means of a crane and a forklift truck. WARNING! The use of unstable lifting and load suspension equipment that might break under load can cause severe injuries or even death.
  • Page 28 Risk by using improper tool holders or operating them at inadmissible speeds. Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range.
  • Page 29 OPTIMUM M A S C H I N E N - G E R M A N Y ATTENTION! Make sure that the direction of rotation of the drive motor is correct. The switch position of the rotation selector switch for right-handed rotation (R) has to turn the drill spindle clockwise.
  • Page 30 OPTIMUM M A S C H I N E N - G E R M A N Y Fixture DH24BV Img.3-1: Marking of the fixing points on the DH24BV DH24BV Page 30 Original operating instructions Version 1.1.0 dated 2015-02-10...
  • Page 31 OPTIMUM M A S C H I N E N - G E R M A N Y Fixture DH28BV Img.3-2: Marking of the fixing points on the DH28BV DH28BV Version 1.1.0 dated 2015-02-10 Original operating instructions Page 31...
  • Page 32 OPTIMUM M A S C H I N E N - G E R M A N Y 3.10 Fixture DH34BV Img.3-3: Marking of the fixing points on the DH34BV DH34BV Seite 32 Original operating instructions Version 1.1.0 vom 2015-0210...
  • Page 33 OPTIMUM M A S C H I N E N - G E R M A N Y 3.11 Fixture DH40BV Img.3-4: Marking of the fixing points on the DH40BV DH40BV Version 1.1.0 vom 2015-0210 Original operating instructions Seite 33...
  • Page 34 OPTIMUM M A S C H I N E N - G E R M A N Y Operation Safety Commission the machine only under the following conditions: The machine is in proper working order.  The machine is used as prescribed.
  • Page 35 OPTIMUM M A S C H I N E N - G E R M A N Y If required, adjust the desired drilling depth by means of the drilling depth stop in order to obtain a uniform drilling depth.
  • Page 36 OPTIMUM M A S C H I N E N - G E R M A N Y Operation DH24BV 4.5.1 Control and indicating elements Img.4-1: Control and indicating elements DH24BV Pos. Designation Pos. Designation Digital display speed EMERGENCY STOP push button...
  • Page 37 OPTIMUM M A S C H I N E N - G E R M A N Y 4.5.2 Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning.
  • Page 38 OPTIMUM M A S C H I N E N - G E R M A N Y 4.5.4 Releasing the tool from the spindle seat WARNING! Switch off the drilling machine by pushing the main switch.  Set the main switch to "0".
  • Page 39 OPTIMUM M A S C H I N E N - G E R M A N Y Operation DH28BV 4.6.1 Control and indicating elements Img.4-4: Control and indicating elements DH28BV Pos. Designation Pos. Designation Digital display speed Switch machine lamp...
  • Page 40 OPTIMUM M A S C H I N E N - G E R M A N Y 4.6.2 Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning.
  • Page 41 OPTIMUM M A S C H I N E N - G E R M A N Y  Set the main switch to "0".  Turn the drilling spindle as far as necessary until the opening of the spindle sleeve and drilling spindle are superposed.
  • Page 42 OPTIMUM M A S C H I N E N - G E R M A N Y Operation DH34BV | DH40BV 4.8.1 Control and indicating elements Img.4-8: Control and indicating elements Pos. Designation Pos. Designation Digital display speed Scale drill depth...
  • Page 43 OPTIMUM M A S C H I N E N - G E R M A N Y Speed change ATTENTION! A change of the speed while the drilling spindle is stopped results in damages of the var- iable speed gear. Only change the speed while the drilling spindle is turning.
  • Page 44 OPTIMUM M A S C H I N E N - G E R M A N Y 4.11 Releasing the tool from the spindle seat 4.11.1 With drill drift WARNING Switch off the drilling machine by pushing the main switch.
  • Page 45 OPTIMUM M A S C H I N E N - G E R M A N Y 4.11.2 With integrated drill drift WARNING! Switch off the drilling machine by pushing the main switch. ATTENTION! The tool and/or the drill chuck will fall down.
  • Page 46 OPTIMUM M A S C H I N E N - G E R M A N Y 4.12 Digital drilling depth display 0 - 999.99 Measuring range inch 0 - 39.371“ 0.01 Reading precision inch 0.0004“ Power supply round cell 1.55V 145mAh (SR44) 11.6 x 5.4mm...
  • Page 47 OPTIMUM M A S C H I N E N - G E R M A N Y Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f in mm/revolution Recommended cutting speed...
  • Page 48 OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 1146 1274...
  • Page 49 OPTIMUM M A S C H I N E N - G E R M A N Y Drill bit Ø Speed n in rpm in mm 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit.
  • Page 50 OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  The diagram below shows you which tasks belongs to which term.
  • Page 51 If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
  • Page 52 OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance DH24BV The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions.
  • Page 53 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What?  "Obligations of the operating company“ on page 12 Electrical  "Electrical system“ on page 17 inspection DH24BV Version 1.1.0 vom 2015-02-10...
  • Page 54 OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance DH28BV The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ditions.
  • Page 55 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What?  "Obligations of the operating company“ on page 12 Electrical  "Electrical system“ on page 17 inspection DH28BV Version 1.1.0 vom 2015-02-10...
  • Page 56 OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance DH34BV | DH40BV The type and level of wear depends to a large extent on the individual usage and operating conditions.
  • Page 57 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What?  "Obligations of the operating company“ on page 12 Electrical  "Electrical system“ on page 17 inspection DH34BV | DH40BV Version 1.1.0 vom 2015-0210...
  • Page 58 OPTIMUM M A S C H I N E N - G E R M A N Y DH34BV | DH40BV Seite 58 Original operating instructions Version 1.1.0 vom 2015-0210...
  • Page 59 Ersatzteile - Spare parts - DH24BV Bohrkopf - Drilling head Abb.7-1: Bohrkopf DH24BV - Drilling head DH24BV...
  • Page 60 OPTIMUM M A S C H I N E N - G E R M A N Y Säule und Bohrtisch - Column and drilling table Abb.7-2: Säule und Bohrtisch DH24BV - Column and drilling table DH24BV DE | GB...
  • Page 61 OPTIMUM M A S C H I N E N - G E R M A N Y Antrieb - Actuator Abb.7-3: Antrieb DH24BV - Actuator DH24BV Ersatzteilliste DH24BV - Parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no.
  • Page 62 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH24BV - Parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Spindel Spindle 030202417 Flachriemen Flat belt 030202418...
  • Page 63 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH24BV - Parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Schaftrizel mit Nabe Shank pinion 0302024170 70-2...
  • Page 64 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH24BV - Parts list DH24BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Drehzahlanzeige Rotation speed indicator 03020420184 Drehzahlsensor Rotation speed sensor...
  • Page 65 Ersatzteile - Spare parts - DH28BV Bohrkopf - Drilling head Abb.8-1: Bohrkopf DH28BV - Drilling head DH28BV...
  • Page 66 OPTIMUM M A S C H I N E N - G E R M A N Y Säule und Bohrtisch - Column and drilling table Abb.8-2: Säule und Bohrtisch DH28BV - Column and drilling table DH28BV DE | GB...
  • Page 67 OPTIMUM M A S C H I N E N - G E R M A N Y Antrieb - Actuator Abb.8-3: Antrieb DH28BV -Actuator DH28BV Ersatzteilliste DH28BV - Parts list DH28BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no.
  • Page 68 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH28BV - Parts list DH28BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Pinole Spindle sleeve 030202839 Spannstift Spring pin...
  • Page 69 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH28BV - Parts list DH28BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. 69-1 Glühlampe (Diode) Lamp (diode) 03020241691 Schaftrizel...
  • Page 70 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste DH28BV - Parts list DH28BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Lagerblock Lagerblock 03020430139 Bolt Bolt 03020430140 Lever...
  • Page 71 Ersatzteile - Spare parts - DH34BV | DH40BV Bohrkopf - Drilling head - 1 of 5 Abb.9-1: Bohrkopf - Drilling head...
  • Page 72 Bohrkopf - Drilling head - 2 of 5 Abb.9-2: Bohrkopf - Drilling head...
  • Page 73 9.2.1 Bohrkopf - Drilling head, DH34BV, Version 1.0 - 3 of 5 Abb.9-3: Bohrkopf - Drilling head...
  • Page 74 9.2.2 Bohrkopf - Drilling head, DH34BV, Version 1.1 - 3 of 5 Abb.9-4: Bohrkopf - Drilling head...
  • Page 75 9.2.3 Bohrkopf - Drilling head - DH40BV - 3 of 5 Abb.9-5: Bohrkopf - Drilling head...
  • Page 76 OPTIMUM M A S C H I N E N - G E R M A N Y 9.2.4 Bohrkopf - Drilling head - 4 of 5 Abb.9-6: Bohrkopf - Drilling head DE | GB DH34BV | DH40BV Ersatzteile - Spare parts - DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.0 10.
  • Page 77 OPTIMUM M A S C H I N E N - G E R M A N Y 9.2.5 Bohrkopf - Drilling head - 5 of 5 Abb.9-7: Bohrkopf - Drilling head Ersatzteile - Spare parts - DH34BV | DH40BV...
  • Page 78 OPTIMUM M A S C H I N E N - G E R M A N Y 9.2.6 Bohrsäule - Drilling column Abb.9-8: Bohrsäule - Drilling column DE | GB DH34BV | DH40BV Ersatzteile - Spare parts - DH34BV | DH40BV Originalbetriebsanleitung Version 1.1.0 10.
  • Page 79 OPTIMUM M A S C H I N E N - G E R M A N Y 9.2.7 Bohrfutterschutz - Drilling chuck protection Abb.9-9: Bohrfutterschutz - Drilling chuck protection Ersatzteile - Spare parts - DH34BV | DH40BV DH34BV | DH40BV DE | GB Version 1.1.0 10.
  • Page 80 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - DH34BV | DH40BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. DH34BV 0302044001 Gehäuse Housing...
  • Page 81 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - DH34BV | DH40BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Klemmteil Clamping piece 0302044070...
  • Page 82 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - DH34BV | DH40BV Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Verstelleinheit Baujahr ab 07.2013 - Adjusting unit year of production from 07.2013...
  • Page 83 OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram - DH24BV , DH28BV Abb.9-10: Schaltplan - Wiring diagram DH24BV, DH28BV DH 24 BV , DH 28 BV DE | GB Version 1.1.0 10.
  • Page 84 OPTIMUM M A S C H I N E N - G E R M A N Y 9.3.1 Ersatzteilliste elektrische Bauteile - Spare parts electrical komponents Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Hauptschalter Main switch 030204201S0...
  • Page 85 OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram - DH34BV | DH40BV Abb.9-11: Schaltplan - Wiring diagram DH34BV | DH40BV DE | GB Version 1.1.0 10. Februar 2015...
  • Page 86 OPTIMUM M A S C H I N E N - G E R M A N Y 9.4.1 Ersatzteilliste elektrische Bauteile - Spare parts electrical komponents Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Hauptschalter Main switch 030204401S0...
  • Page 87 OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects Motor is hot • Wrong electrical connection of 400 • V machines Noise during work. •...
  • Page 88 OPTIMUM M A S C H I N E N - G E R M A N Y Cause/ Malfunction Solution possible effects The drilling spindle cannot be • Integrated drill drift is in the position • Pull out integrated drill drift moved downwards.
  • Page 89 OPTIMUM M A S C H I N E N - G E R M A N Y Appendix 11.1 Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total.
  • Page 90 V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.
  • Page 91 Example: not stackable - do not stack further packing cases on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored  for more than three months or are stored under different environmental conditions than those specified here .
  • Page 92 OPTIMUM M A S C H I N E N - G E R M A N Y 11.6.2 Disposing of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way.
  • Page 93  experiences with the bench drill and upright drill, which could be important for other users  Recurring failures  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix DH24BV | DH28BV | DH34BV | DH40BV Version 1.1.0 vom 2015-02-10...
  • Page 94 M A S C H I N E N - G E R M A N Y 11.10 EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 retailer: D- 96103 Hallstadt...
  • Page 95 OPTIMUM M A S C H I N E N - G E R M A N Y Index during operation ..........16 Safety devices ............13 Accident report ............17 Safety instructions ..........7 Assembly ..........26 Scope of delivery ..........26 Specialist dealer ...........
  • Page 96 OPTIMUM M A S C H I N E N - G E R M A N Y DH24BV | DH28BV | DH34BV | DH40BV Page 96 Original operating instructions Version 1.1.0 dated 2015-02-10...

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